Molecular distillation equipment
By adopting a quick disassembly structure of the bearing assembly and the fastening assembly and a separate heat exchange assembly design in the molecular distillation equipment, the problem of overall replacement after equipment is damaged is solved, and convenient component replacement is achieved and cost-saving.
Patent Information
- Application Number
- CN202421576490.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-05
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-07-05
AI Technical Summary
Existing molecular distillation equipment is prone to damage during the hot and cold exchange process, resulting in damage to the entire set of equipment and increasing the detection cost.
A molecular distillation equipment is designed, using a quick disassembly structure of the bearing assembly and the fastening assembly. The heat exchange assembly is installed separately and the discharge assembly is installed separately to achieve convenient replacement.
Through convenient component disassembly and assembly design, the overall equipment replacement is avoided and a large amount of cost is saved.
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Figure CN223069095U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of distillation equipment, in particular to a molecular distillation equipment. Background Art
[0002] With the continuous development of technology, the electricity consumption in life begins to increase, and various mobile devices also use electricity to enhance the convenience of life. Such electrical appliances use batteries as the main power source, resulting in an increase in the usage of batteries. The production of batteries requires various raw materials, and the battery separator filling conditioner is an important part. Its production needs to adopt the method of molecular distillation. Molecular distillation is an efficient separation technology, especially suitable for the purification and separation of heat-sensitive and high-boiling substances. In the process of producing the battery separator filling conditioner, the molecular distillation equipment can be used to separate and purify specific chemical substances.
[0003] Before the production of the battery separator filling conditioner, a rigorous test process is required to ensure that the raw materials can produce the battery separator filling conditioner. Therefore, test tools are used to inspect the raw materials. After multiple detections using the existing molecular distillation equipment for test detection, the working part will inevitably be damaged during the heat exchange process, resulting in the damage of the entire set of equipment and inability to use it, causing the problem of increased detection costs after replacing the entire set of equipment. Summary of the Utility Model
[0004] An embodiment of the present disclosure relates to a molecular distillation equipment, which directly installs a bearing component and a fastening component on a frame plate, enabling the equipment to be quickly disassembled and assembled through the bearing component and the fastening component. The heat exchange component at the outer end of the distillation component is set as a separate installation structure. While ensuring heat exchange stability, it is easy to be separately removed. The discharge component at the bottom of the same distillation component is set as a separated installation structure, and the connection component of the discharge component is also set as a detachable structure, enabling the equipment to achieve a convenient and separate replacement effect after damage.
[0005] In the first aspect of the present disclosure, a molecular distillation equipment is provided, specifically including: a frame plate; a bearing component is arranged at a position near the lower part of the front end face of the frame plate, a fastening component is arranged at the upper position of the frame plate, a distillation component is carried on the bearing component, the top of the distillation component contacts the fastening component, a discharge component is fixedly installed at the bottom position of the distillation component, a connection component is additionally installed at the lower end position of the discharge component, a heat exchange component is sleeved and installed outside the distillation component, a motor is installed at the top of the distillation component, and the bottom of the motor is connected to a working frame, and the working frame is rotatably installed inside the distillation component.
[0006] In at least some embodiments, the bearing block of the bearing component is arranged at a position below the front end face of the frame plate block. A bearing frame is hingedly installed on the bearing block. The bearing frames are arranged in two groups with a symmetrical structure. At a position of each group of bearing frames close to the distillation component, a raised block is additionally installed.
[0007] In at least some embodiments, the positioning frame of the fastening component is arranged at the upper end position of the frame plate block. A through groove is arranged at the outer side position of the root of the positioning frame. A fastening frame is installed at the outer end position of the positioning frame. A raised block is arranged at the end position of the fastening frame.
[0008] In at least some embodiments, a top cover is installed at the top position of the distillation cylinder of the distillation component. A feed pipe is inserted and installed on the top cover. Three top frames are arranged on the top cover. A motor is installed at the top of the top frame. The bottom of the motor is connected to a working frame, and the working frame is placed inside the distillation component.
[0009] In at least some embodiments, the heat conduction cylinder of the heat exchange component is sleeved on the outer wall of the distillation component. A heat exchange pipe frame is sleeved at the outer end of the heat conduction cylinder. The heat exchange pipe frame is arranged in a spiral winding state, and there is a gap in the spiral structure of the heat exchange pipe frame.
[0010] In at least some embodiments, the bottom of the discharge box of the discharge component is arranged in an inclined structure. A discharge pipe is connected to the bottom position of the discharge box. The middle position of the discharge box is connected to a connection component. A flange is arranged at the top of the discharge box.
[0011] In at least some embodiments, the connection cylinder of the connection component is arranged at the lower end position inside the discharge component. Three fixing heads are arranged on the outer end of the bottom of the connection cylinder. A bolt is screwed on each fixing head. A heat exchange core is sleeved and installed inside the connection cylinder at the middle bottom.
[0012] The present utility model provides a molecular distillation device, which has the following beneficial effects:
[0013] In the present utility model, a bearing assembly is directly installed at the lower end position of the fixed frame plate, and a fastening assembly is arranged at the upper end position of the frame plate. After the bearing assembly swings open, the position of the discharge assembly at the bottom of the distillation assembly of the device can be aligned, enabling the discharge assembly to be carried on the bearing assembly, thus realizing the bearing of the device by the bearing assembly. At the same time, the top of the distillation assembly is close to the fastening assembly. By inserting the fastening frame of the fastening assembly from the outer end of the top of the distillation assembly, the distillation assembly of the device is stably fixed to the frame plate through the fastening assembly and the bearing assembly. The structures of the bearing assembly and the fastening assembly also make it more convenient to disassemble, install, and replace components such as the distillation assembly and the discharge assembly. The heat exchange assembly is sleeved on the outer end of the distillation assembly, which enables the heat exchange assembly to be easily slid out separately. The discharge assembly at the bottom of the distillation assembly is set as a separated installation structure, and the connection assembly arranged at the bottom position of the discharge assembly also has the effect of facilitating disassembly, installation, and replacement, avoiding the overall replacement of the device and saving a large amount of costs.
[0014] In addition, the bearing block is arranged at the position near the lower part of the front end of the frame plate. Two groups of symmetrically arranged bearing frames are hinged and installed on the bearing block. After the bearing frames are closed, they can support the distillation assembly. The raised blocks of the bearing frames can better support the distillation assembly without affecting the connecting bolts at the bottom of the distillation assembly. After the distillation assembly is installed and carried on the bearing assembly, the top of the distillation assembly will contact the positioning frame. At this time, the fastening frame is directly inserted and installed according to the position of the positioning frame, so that the fastening frame is clamped at the outer end position of the distillation assembly with respect to the positioning frame, and the raised block at the end of the fastening frame is clamped in the through groove at the root of the positioning frame, realizing a further stable reinforcement effect of the fastening assembly on the distillation assembly.
[0015] In addition, after the raw materials are injected into the device through the feed pipe, the motor runs to make the working frame rotate to achieve molecular distillation of the raw materials. The top frame and components such as the motor on the distillation cylinder are set to be installed on the top cover. When components on the top cover need to be replaced due to problems, the top cover can be directly disassembled to achieve the quick disassembly and assembly effect of components such as the motor and the working frame on the top cover.
[0016] In addition, when the distillation assembly is working, rapid heat exchange inside and outside is required. Therefore, a heat exchange tube rack is sleeved on the outer end of the distillation assembly, enabling the spiral heat exchange tube rack to better exchange heat with the distillation assembly. A heat conduction cylinder is installed between the heat exchange tube rack and the distillation assembly to assist in conducting heat for the heat exchange tube rack. At the same time, when the heat exchange tube rack or the distillation assembly is damaged, mutual influence can be avoided, resulting in excessive losses. The gap at the heat exchange tube rack enables two groups of heat exchange tube racks to be installed simultaneously to increase the heat exchange efficiency.
[0017] In addition, a flange is provided between the discharge box and the distillation assembly. While enabling the flange to stably fix the discharge assembly, it also allows the device to be carried onto the bearing assembly through the flange. The inclined bottom of the discharge box is connected to the discharge pipe, which realizes the discharge of the separated and evaporated material received. A connecting cylinder is provided on the discharge assembly at the outer side of the bottom of the distillation assembly. The fixing head of the connecting cylinder can be firmly installed with another set of discharge assemblies through bolts. The three fixing heads have the effect of increasing the stable reinforcement of the connecting assembly for the discharge assembly and the heat exchange core. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings of the embodiments will be briefly introduced below.
[0019] The accompanying drawings in the following description only relate to some embodiments of the present invention and do not limit the present invention.
[0020] In the drawings:
[0021] Figure 1 The overall structural schematic diagram of the present application is shown;
[0022] Figure 2 The schematic diagram of the bearing assembly and the fastening assembly structure of the present application is shown;
[0023] Figure 3 The schematic diagram of the distillation assembly and the discharge assembly structure of the present application is shown;
[0024] Figure 4 The schematic diagram of the heat exchange assembly structure of the present application is shown;
[0025] Figure 5 The schematic diagram of the distillation assembly structure of the present application is shown;
[0026] Figure 6 The schematic diagram of the connection assembly structure of the present application is shown;
[0027] LIST OF REFERENCE NUMERALS
[0028] 1. Frame plate block;
[0029] 2. Bearing assembly; 201. Bearing block; 202. Bearing frame;
[0030] 3. Fastening assembly; 301. Positioning frame; 302. Fastening frame;
[0031] 4. Distillation assembly; 401. Distillation cylinder; 402. Top cover; 403. Top frame; 404. Feed pipe;
[0032] 5. Heat exchange assembly; 501. Heat conduction cylinder; 502. Heat exchange tube frame;
[0033] 6. Discharging component; 601. Discharging box; 602. Flange; 603. Discharging pipe;
[0034] 7. Connection component; 701. Connection cylinder; 702. Fixed head; 703. Heat exchange core;
[0035] 8. Motor;
[0036] 9. Working frame. Specific implementation manner
[0037] To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are some but not all of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the described embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0038] Embodiment 1: Please refer to Figures 1 to 6 :
[0039] The present utility model provides a molecular distillation device, including: a frame plate 1; a loading component 2 is arranged at a position near the lower part of the front end face of the frame plate 1, a fastening component 3 is arranged at the upper end position of the frame plate 1, a distillation component 4 is loaded on the loading component 2, the top of the distillation component 4 is in contact with the fastening component 3, a discharging component 6 is fixedly installed at the bottom position of the distillation component 4, a connection component 7 is additionally installed at the lower end position of the discharging component 6, a heat exchange component 5 is sleeved outside the distillation component 4, a motor 8 is installed at the top of the distillation component 4, the bottom of the motor 8 is connected to a working frame 9, and the working frame 9 is rotatably installed in the distillation component 4.
[0040] In the embodiment of the present disclosure, as Figure 2 shown, the loading block 201 of the loading component 2 is arranged at a position near the lower part of the front end face of the frame plate 1, a loading frame 202 is hingedly installed on the loading block 201, the loading frame 202 is provided with two groups of symmetric structures, and a raised block is additionally installed at a position of each group of loading frames 202 close to the distillation component 4. By arranging the loading block 201 at a position near the lower part of the front end of the frame plate 1 and hingedly installing two groups of symmetric loading frames 202 on the loading block 201, after the loading frames 202 are closed, the loading frames 202 can play a supporting role for the distillation component 4, and the raised blocks of the loading frames 202 can better support the distillation component 4 without affecting the connection bolts at the bottom of the distillation component 4 by the loading frames 202.
[0041] In the embodiment of the present disclosure, as Figure 2As shown in the figure, the positioning frame 301 of the fastening assembly 3 is arranged at the upper end position of the frame plate block 1. A through groove is arranged at the outer position of the root of the positioning frame 301. A fastening frame 302 is installed at the outer end position of the positioning frame 301. A raised block is arranged at the end position of the fastening frame 302. After the distillation assembly 4 is installed and carried on the carrying assembly 2, the top of the distillation assembly 4 will contact the positioning frame 301. At this time, directly insert and install the fastening frame 302 according to the position of the positioning frame 301, so that the fastening frame 302 is clamped at the outer end position of the distillation assembly 4 where it is located at the positioning frame 301. The raised block at the end of the fastening frame 302 is clamped in the through groove at the root of the positioning frame 301, realizing the further stable reinforcement effect of the fastening assembly 3 on the distillation assembly 4.
[0042] In the embodiment of the present disclosure, as Figure 5 shown, a top cover 402 is installed at the top position of the distillation cylinder 401 of the distillation assembly 4. A feed pipe 404 is inserted and installed on the top cover 402. Three top frames 403 are arranged on the top cover 402. A motor 8 is installed at the top of the top frame 403. The bottom of the motor 8 is connected to a working frame 9. The working frame 9 is placed inside the distillation assembly 4. After the equipment injects raw materials from the feed pipe 404, the motor 8 will run to make the working frame 9 rotate to realize molecular distillation of the raw materials. The top frame 403 on the distillation cylinder 401 and components such as the motor 8 are arranged to be installed on the top cover 402, realizing that when the components on the top cover 402 need to be replaced due to problems, the components such as the motor 8 and the working frame 9 on the top cover 402 can be quickly disassembled and assembled by directly disassembling the top cover 402.
[0043] In the embodiment of the present disclosure, as Figure 4 shown, the heat conduction cylinder 501 of the heat exchange assembly 5 is sleeved on the outer wall of the distillation assembly 4. A heat exchange pipe frame 502 is sleeved at the outer end of the heat conduction cylinder 501. The heat exchange pipe frame 502 is arranged in a spiral winding state. There is a gap in the spiral structure of the heat exchange pipe frame 502. When the distillation assembly 4 is working, it needs to quickly exchange heat inside and outside. Therefore, the heat exchange pipe frame 502 is sleeved at the outer end of the distillation assembly 4, realizing that the spiral heat exchange pipe frame 502 has better heat exchange for the distillation assembly 4. A heat conduction cylinder 501 is installed between the heat exchange pipe frame 502 and the distillation assembly 4 to assist the heat conduction cylinder 501 in conducting heat for the heat exchange pipe frame 502. At the same time, when the heat exchange pipe frame 502 or the distillation assembly 4 is damaged, it can avoid mutual influence and cause excessive losses. The gap at the heat exchange pipe frame 502 enables two groups of heat exchange pipe frames 502 to be installed at the same time to increase the heat exchange efficiency.
[0044] Embodiment 2, on the basis of Embodiment 1, as Figure 3 Figure 6As shown in the figure, the bottom of the discharge box 601 of the discharge assembly 6 is set to an inclined structure. A discharge pipe 603 is connected to the bottom position of the discharge box 601. The middle position of the discharge box 601 is connected to the connection assembly 7. A flange 602 is provided at the top of the discharge box 601. By providing the flange 602 between the discharge box 601 and the distillation assembly 4, while enabling the flange 602 to stably fix the discharge assembly 6, the device can be carried onto the bearing assembly 2 through the flange 602. The inclined bottom of the discharge box 601 is connected to the discharge pipe 603, realizing the discharge of the separated evaporation material received.
[0045] In the embodiment of the present disclosure, as Figure 6 shown, the connecting cylinder 701 of the connecting assembly 7 is arranged at the lower end position inside the discharge assembly 6. Three fixing heads 702 are provided at the outer end of the bottom of the connecting cylinder 701. A bolt is screwed on each group of fixing heads 702. A heat exchange core 703 is sleeved and installed inside the connecting cylinder 701 at the middle bottom. The connecting cylinder 701 is provided on the discharge assembly 6 at the outer part of the bottom of the distillation assembly 4. The fixing heads 702 of the connecting cylinder 701 can be firmly installed with another discharge assembly 6 through bolts. The three groups of fixing heads 702 have the effect of increasing the stable reinforcement of the connecting assembly 7 to the discharge assembly 6 and the heat exchange core 703.
[0046] The working principle of this embodiment: When it is necessary to clean or replace a certain part of the device, first disassemble all the pipelines connected to the device, then remove the fastening frame 302 of the fastening assembly 3. Subsequently, firmly hold the heat exchange assembly 5 outside the distillation assembly 4, swing the bearing assembly 2 to open, and then remove the whole device. Then remove the top cover 402 of the distillation assembly 4 to facilitate the quick replacement of the motor 8 and the working frame 9 installed at the distillation assembly 4. Subsequently, directly slide the heat exchange assembly 5 out from the top of the distillation assembly 4 to realize the quick replacement of the heat exchange assembly 5. The discharge assembly 6 is fixed to the bottom of the distillation assembly 4 by bolts. Just loosen the connecting bolts between the discharge assembly 6 and the distillation assembly 4 to realize the replacement of the discharge assembly 6. A connecting cylinder 701 is provided in the middle of the discharge assembly 6, and other components are fixed to the connecting cylinder 701 through fixing heads 702. By loosening the bolts of the fixing heads 702, the replacement of other components that need to be disassembled can be realized.
[0047] In this article, the following points need to be noted:
[0048] 1. The drawings of the embodiments of the present disclosure only relate to the structures involved in the embodiments of the present disclosure. Other structures can refer to the general design.
[0049] 2. Without conflict, the embodiments of the present disclosure and the features in the embodiments can be combined with each other to obtain new embodiments.
[0050] The above are only specific embodiments of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present disclosure can easily think of changes or substitutions, which should all be covered within the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure shall be subject to the protection scope of the claims.
Claims
1. A molecular distillation apparatus, comprising: Frame plate (1); a bearing component (2) is arranged at a position near the lower part of the front end face of the frame plate (1). It is characterized in that a fastening component (3) is arranged at the upper end position of the frame plate (1). A distillation component (4) is carried on the bearing component (2). The top of the distillation component (4) contacts the fastening component (3). A discharge component (6) is fixedly installed at the bottom position of the distillation component (4). A connecting component (7) is additionally installed at the lower end position of the discharge component (6). A heat exchange component (5) is sleeved outside the distillation component (4). A motor (8) is installed at the top of the distillation component (4). The bottom of the motor (8) is connected to a working frame (9), and the working frame (9) is rotatably installed inside the distillation component (4).
2. The molecular distillation equipment according to claim 1, characterized in that The bearing block (201) of the bearing component (2) is arranged at a position near the lower part of the front end face of the frame plate (1). A bearing frame (202) is hinged and installed on the bearing block (201). The bearing frame (202) is arranged in two groups with a symmetrical structure. A raised block is additionally installed at the position of each group of bearing frames (202) close to the distillation component (4).
3. The molecular distillation equipment according to claim 1, characterized in that The positioning frame (301) of the fastening component (3) is arranged at the upper end position of the frame plate (1). A through groove is arranged at the outer side position of the root of the positioning frame (301). A fastening frame (302) is installed at the outer end position of the positioning frame (301). A raised block is arranged at the end position of the fastening frame (302).
4. The molecular distillation equipment according to claim 1, characterized in that A top cover (402) is installed at the top position of the distillation cylinder (401) of the distillation component (4). A feed pipe (404) is inserted and installed on the top cover (402). Three top frames (403) are arranged on the top cover (402). A motor (8) is installed at the top of the top frame (403). The bottom of the motor (8) is connected to a working frame (9), and the working frame (9) is placed inside the distillation component (4).
5. The molecular distillation equipment according to claim 1, characterized in that The heat conduction cylinder (501) of the heat exchange component (5) is sleeved on the outer wall of the distillation component (4). A heat exchange pipe frame (502) is sleeved at the outer end of the heat conduction cylinder (501). The heat exchange pipe frame (502) is arranged in a spiral winding state, and there is a gap in the spiral structure of the heat exchange pipe frame (502).
6. The molecular distillation equipment according to claim 1, characterized in that The bottom of the discharge box (601) of the discharge component (6) is arranged in an inclined structure. A discharge pipe (603) is connected to the bottom position of the discharge box (601). The middle position of the discharge box (601) is connected to the connecting component (7). A flange (602) is arranged at the top of the discharge box (601).
7. The molecular distillation equipment according to claim 1, characterized in that The connecting cylinder (701) of the connecting component (7) is arranged at the lower inner position of the discharging component (6). Three fixing heads (702) are arranged at the outer end of the bottom of the connecting cylinder (701). A bolt is screwed on each group of fixing heads (702). A heat exchange core (703) is sleeved and installed in the connecting cylinder (701) at the middle bottom.
Citation Information
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