Improved dust collection system of rotary suction type dry sand blasting machine

By introducing a drive mechanism and a filter mechanism into the rotary suction dry sandblasting machine, the problem of limited coverage of the vacuum cleaner system is solved, and full coverage and efficient vacuum cleaner inside the sandblasting machine are achieved, improving the vacuum cleaner efficiency and practicality.

CN223071159UActive Publication Date: 2025-07-08TIANJIN RONGJING METAL SURFACE TREATMENT CO LTD
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Patent Information

Application Number
CN202422014001.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-20
Publication Date
2025-07-08
Estimated Expiration
2034-08-20

AI Technical Summary

Technical Problem

The coverage of the existing rotary suction dry sandblasting machine is limited, which causes the dust to be unable to be removed in time, and poor airflow may form a vortex, affecting the vacuuming effect.

Method used

The drive mechanism is used to drive the suction pipe to rotate, combining the filter mechanism and the connection mechanism to realize the flexible rotation of the suction pipe and the effective filtration of dust, and enhance the coverage and efficiency of vacuuming.

Benefits of technology

It realizes comprehensive vacuuming in every corner of the sandblasting machine, improves vacuuming efficiency and practicality, reduces the residence time and diffusion of dust in the machine, and avoids local accumulation.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223071159U_ABST
Patent Text Reader

Abstract

The utility model discloses an improved dust collection system of a rotary suction type dry sand blasting machine, which comprises a top plate, a mounting frame is arranged on the top plate, an air storage box is arranged at the top in the mounting frame, an air inlet pipe and a rotating pipe which are communicated with the interior of the air storage box are arranged on the air storage box, and a driving mechanism for driving the rotating pipe to rotate is arranged on the mounting frame. The driving mechanism comprises a first motor fixedly connected to the mounting frame, a first gear and a second gear are arranged on an output shaft of the first motor and the side wall of the rotating pipe correspondingly, and the lower end of the rotating pipe is connected with an air suction pipe through a connecting mechanism. Due to the arrangement of the driving mechanism, when the air inlet pipe sucks dust, the air suction pipe can slowly rotate above the sand blasting chamber, so that the dust suction coverage range can be enlarged, the internal space of the machine can be more comprehensively covered, the dust at each corner can be more effectively captured, and the dust suction efficiency can also be improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of sandblasting machines, in particular to an improved dust collection system for a rotary suction dry sandblasting machine. Background Art

[0002] The rotary suction dry sandblasting machine uses compressed air as the power. Through the negative pressure formed in the spray gun by the high-speed movement of the air flow, the abrasive is sucked into the spray gun through the sand conveying pipe and ejected through the nozzle, and sprayed onto the surface to be processed to achieve the expected processing purpose. In the rotary suction dry sandblasting machine, the compressed air is both the feeding power and the accelerating power of the jet.

[0003] In the existing rotary suction dry sandblasting machine, an air suction hood is arranged at the top of the sandblasting chamber to suck away the raised dust. However, the dust collection coverage range of this fixed-position dust collection mechanism is limited. Due to the fixed position, it can only suck dust in a specific area and cannot cover all corners inside the machine, which easily leads to some dust not being sucked away in time. In addition, the air flow organization is unreasonable, which may cause local air flow blockage, affect the dust collection effect, and even cause eddy currents in some areas, resulting in local accumulation of dust. To solve the above problems, we propose an improved dust collection system for this rotary suction dry sandblasting machine. Summary of the Utility Model

[0004] The main purpose of the utility model is to provide an improved dust collection system for a rotary suction dry sandblasting machine, which can effectively solve the problems in the background art.

[0005] To achieve the above purpose, the utility model adopts the following technical scheme:

[0006] The improved dust collection system for a rotary suction dry sandblasting machine includes a top plate. An installation frame is arranged on the top plate. A gas storage box is arranged at the inner top of the installation frame. An air inlet pipe and a rotating pipe communicated with the inside thereof are arranged on the gas storage box. A driving mechanism for driving the rotating pipe to rotate is arranged on the installation frame. The driving mechanism includes a first motor fixedly connected to the installation frame. A first gear and a second gear are respectively arranged on the output shaft of the first motor and the side wall of the rotating pipe. The lower end of the rotating pipe is connected with an air suction pipe through a connecting mechanism. Two air suction hoods are arranged under the air suction pipe. A filtering mechanism for filtering dust is arranged on the top plate.

[0007] Preferably, the connecting mechanism includes a fixed ring fixedly connected to the side wall of the rotating pipe. A connecting ring is fixedly connected to the side wall of the air suction pipe. A plurality of bolt nuts are arranged on the side walls of the connecting ring and the fixed rod.

[0008] Preferably, the filtering mechanism includes a treatment box arranged on the top plate. A fan is arranged on the treatment box. A partition is fixedly connected to the inner wall of the treatment box. A plurality of dust removal filter bags are installed on the partition through a plurality of installation cylinders. A cleaning door is arranged on the side wall of the treatment box.

[0009] Preferably, an installation frame is fixedly connected to the inner wall of the processing box. A moving frame is fixedly connected to the inner wall of the installation frame. The lower end of the moving frame is connected to a plurality of dust removal filter bags through a plurality of connecting ropes. A reciprocating lead screw is provided on the side wall of the installation frame, and a hand wheel is fixedly connected to the reciprocating lead screw.

[0010] Preferably, a second motor is fixedly connected to the side wall of the processing box, and the output shaft of the second motor is fixedly connected to the reciprocating lead screw.

[0011] Preferably, a dust discharge pipe communicating with the inside of the processing box is provided on the processing box, and a valve is provided on the dust discharge pipe.

[0012] Preferably, a flow guide plate is fixedly connected to the inner bottom of the processing box, and an inclined surface is provided at the upper end of the flow guide plate.

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] 1. The device is provided with a driving mechanism. When the air inlet pipe sucks dust, the suction pipe can slowly rotate above the sandblasting chamber, which can enhance the dust suction coverage range, can more comprehensively cover the space inside the machine, thereby more effectively capturing the dust in each corner, and can also improve the dust suction efficiency;

[0015] 2. The device is provided with a connecting mechanism, so that the suction pipe can be disassembled, which is convenient for cleaning the suction hood, thereby improving the practicability of the device;

[0016] 3. The device is provided with a filtering mechanism, so that there is a filtering mechanism for filtering the sucked dust on the top plate, and there is no need to externally connect a dust treatment device, thereby improving the practicability of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is a schematic structural diagram of an improved dust suction system of a rotary suction dry sandblasting machine proposed by the utility model;

[0018] Figure 2 is a bottom view of an improved dust suction system of a rotary suction dry sandblasting machine proposed by the utility model;

[0019] Figure 3 is a top view of an improved dust suction system of a rotary suction dry sandblasting machine proposed by the utility model;

[0020] Figure 4 is another top view of an improved dust suction system of a rotary suction dry sandblasting machine proposed by the utility model;

[0021] Figure 5 is a side view of an improved dust suction system of a rotary suction dry sandblasting machine proposed by the utility model.

[0022] In the figure: 1 top plate, 2 suction pipe, 3 suction hood, 4 first motor, 5 rotating pipe, 6 air storage box, 7 intake pipe, 8 treatment box, 9 mounting bracket, 10 fan, 11 connecting ring, 12 mounting cylinder, 13 partition plate, 14 connecting rope, 15 moving frame, 16 reciprocating lead screw, 17 mounting frame, 18 dust removal filter bag, 19 ash discharge pipe, 20 valve, 21 deflector, 22 handwheel, 23 second motor, 24 cleaning door. Specific embodiments

[0023] In order to make the technical means, creative features, achieved purposes and effects of the present utility model easy to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0024] As Figures 1-5 shown, the improved dust suction system of the rotary suction dry sandblasting machine includes a top plate 1, a mounting bracket 9 is provided on the top plate 1, an air storage box 6 is provided at the inner top of the mounting bracket 9, an intake pipe 7 and a rotating pipe 5 communicating with the inside thereof are provided on the air storage box 6, a driving mechanism for driving the rotation of the rotating pipe 5 is provided on the mounting bracket 9, the driving mechanism includes a first motor 4 fixedly connected to the mounting bracket 9, a first gear and a second gear are respectively provided on the output shaft of the first motor 4 and the side wall of the rotating pipe 5, the lower end of the rotating pipe 5 is connected with a suction pipe 2 through a connecting mechanism, and two suction hoods 3 are provided under the suction pipe 2.

[0025] The connecting mechanism includes a fixed ring fixedly connected to the side wall of the rotating pipe 5, a connecting ring 11 is fixedly connected to the side wall of the suction pipe 2, and a plurality of bolt nuts are provided between the connecting ring 11 and the side wall of the fixed rod.

[0026] A filtering mechanism for filtering dust is provided on the top plate 1. The filtering mechanism includes a treatment box 8 provided on the top plate 1, a fan 10 is provided on the treatment box 8, a partition plate 13 is fixedly connected to the inner wall of the treatment box 8, and a plurality of dust removal filter bags 18 are installed on the partition plate 13 through a plurality of mounting cylinders 12. The dust removal filter cylinder 18 is clamped with the mounting cylinder 12, and a cleaning door 24 is provided on the side wall of the treatment box 8, so that the sucked dust can be filtered on the top plate 1 without connecting external treatment equipment.

[0027] In the present utility model, a mounting frame 17 is fixedly connected to the inner wall of the treatment box 8, a moving frame 15 is fixedly connected to the inner wall of the mounting frame 17, the moving frame 15 is in a comb shape, the lower end of the moving frame 15 is connected with a plurality of dust removal filter bags 18 through a plurality of connecting ropes 14, and a reciprocating lead screw 16 is provided on the side wall of the mounting frame 17. The reciprocating lead screw 16 is fixedly connected with a handwheel 22, and the dust removal filter bags 18 can be shaken by the rapid reciprocating movement of the moving frame 15, so that the dust in the dust removal filter bags 18 falls off.

[0028] In the present utility model, a second motor 23 is fixedly connected to the side wall of the treatment box 8, and the output shaft of the second motor 23 is fixedly connected to the reciprocating lead screw 16, so that the reciprocating lead screw 16 does not need to be rotated manually, thereby improving the automation degree of the device.

[0029] In the present utility model, a dust discharge pipe 19 communicating with the inside is provided on the treatment box 8, and a valve 20 is provided on the dust discharge pipe 19. The valve 20 can be opened to allow the dust in the dust removal filter bag 18 to fall and be discharged from the dust discharge pipe 19, without the need to clean the dust in the dust removal filter bag 18 one by one by opening the cleaning door 24.

[0030] In the present utility model, a guide plate 21 is fixedly connected to the bottom inside the treatment box 8, and an inclined surface is provided at the upper end of the guide plate 21 to facilitate the discharge of dust.

[0031] It should be noted that the present utility model is an improved dust suction system for a rotary suction dry sandblasting machine. The user installs the top plate 1 on the top of the sandblasting chamber of the sandblasting machine. When the filter mechanism is not installed, the air inlet pipe 7 is connected to an external suction device. When the sandblasting machine is started, the first motor 4 and the external suction device can be started. Suction is generated in the two suction hoods 3 to suck the dust raised nearby. The output shaft of the first motor 4 drives the rotating pipe 5 to rotate through the meshing of the first gear and the second gear. The suction pipe 2 slowly rotates above the sandblasting chamber, which can enhance the dust suction coverage area, can more comprehensively cover the space inside the machine, thereby more effectively capturing the dust in each corner, and can also improve the dust suction efficiency. Due to the flexibility of the suction pipe 2, it can suck away the generated dust faster, reducing the residence time and diffusion range of the dust in the machine;

[0032] The dust in the sandblasting chamber can be sucked away by starting the fan 10. The dust enters the treatment box 8, flows out from the other end of the air inlet pipe 7 and enters a plurality of dust removal filter bags 18. The plurality of dust removal filter bags 18 intercept and filter the dust, and the air is discharged by the fan 10. The filtration of the sucked dust can be realized during the process, without the need for an external dust treatment device, thereby improving the practicability of the device;

[0033] In addition, by rotating the hand wheel 22, the reciprocating lead screw 16 rotates, and the moving frame 15 reciprocates along the inner wall of the mounting frame 17, which can shake a plurality of dust removal filter bags 18 to prevent the through holes of the dust removal filter bags 18 from being blocked by dust, thereby ensuring the filtration efficiency of the dust removal filter bags 18.

[0034] The above shows and describes the basic principles, main features and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principles of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed. The scope of protection claimed by the present utility model is defined by the appended claims and their equivalents.

Claims

1. Improved dust collection system for rotary suction dry sandblasting machine, including a top plate (1), characterized in that, An installation frame (9) is provided on the top plate (1). A gas storage box (6) is provided at the inner top of the installation frame (9). An air inlet pipe (7) and a rotating pipe (5) communicating with the inside thereof are provided on the gas storage box (6). A driving mechanism for driving the rotation of the rotating pipe (5) is provided on the installation frame (9). The driving mechanism includes a first motor (4) fixedly connected to the installation frame (9). A first gear and a second gear are respectively provided on the output shaft of the first motor (4) and the side wall of the rotating pipe (5). The lower end of the rotating pipe (5) is connected with an air suction pipe (2) through a connecting mechanism. Two air suction hoods (3) are provided under the air suction pipe (2). A filtering mechanism for filtering dust is provided on the top plate (1).

2. The improved dust collection system of the rotary suction dry sandblasting machine according to claim 1, characterized in that, The connecting mechanism includes a fixing ring fixedly connected to the side wall of the rotating pipe (5). A connecting ring (11) is fixedly connected to the side wall of the air suction pipe (2). A plurality of bolts and nuts are provided on the connecting ring (11) and the side wall of the fixing rod.

3. The improved dust collection system of the rotary suction dry sandblasting machine according to claim 2, wherein, The filtering mechanism includes a treatment box (8) provided on the top plate (1). A fan (10) is provided on the treatment box (8). A partition plate (13) is fixedly connected to the inner wall of the treatment box (8). A plurality of dust removal filter bags (18) are installed on the partition plate (13) through a plurality of installation cylinders (12). A cleaning door (24) is provided on the side wall of the treatment box (8).

4. The improved dust suction system of the rotary suction dry sandblasting machine according to claim 3, characterized in that, An installation frame (17) is fixedly connected to the inner wall of the treatment box (8). A moving frame (15) is fixedly connected to the inner wall of the installation frame (17). The lower end of the moving frame (15) is connected with a plurality of dust removal filter bags (18) through a plurality of connecting ropes (14). A reciprocating lead screw (16) is provided on the side wall of the installation frame (17). A hand wheel (22) is fixedly connected to the reciprocating lead screw (16).

5. The improved dust suction system of the rotary suction dry sandblasting machine according to claim 4, characterized in that, A second motor (23) is fixedly connected to the side wall of the treatment box (8). The output shaft of the second motor (23) is fixedly connected to the reciprocating lead screw (16).

6. The improved dust suction system of the rotary suction dry sandblasting machine according to claim 5, characterized in that, A dust discharge pipe (19) communicating with the inside thereof is provided on the treatment box (8). A valve (20) is provided on the dust discharge pipe (19).

7. The improved dust suction system of the rotary suction dry sandblasting machine according to claim 3, characterized in that, A guide plate (21) is fixedly connected to the inner bottom of the treatment box (8). An inclined surface is provided at the upper end of the guide plate (21).