Crushing device for maltose production

Abstract

The utility model discloses a smashing device for maltose production, which comprises a smashing box, the upper end of the smashing box is connected with a dicing processing component, the technical scheme is that the dicing processing component is arranged, a whole piece of maltose can be cut into small square pieces by using a cutting blade, and then an electric push rod drives an output rod to contract; the four connecting plates are driven to incline downwards, uncut leftover materials fall to the lower portion to be smashed, maltose can be cut into blocks, leftover materials generated after cutting can not be wasted, using is more flexible, and the problems that the shapes of maltose products are various, some maltose needs to be cut into square blocks, and the cutting efficiency is high are solved. The problems that in the prior art, due to the fact that a smashing device in the patent can only conduct single smashing operation on maltose, it is difficult to cut the maltose into square blocks and then collect and smash the leftover materials, the using flexibility is not high enough, and one machine cannot be used for two purposes are solved. And passing.

Description

Technical Field

[0001] The utility model relates to the field of maltose crushing devices, and particularly relates to a crushing device for maltose production. Background Technique

[0002] A maltose crushing device is a device used to grind maltose blocks or particles into fine particles or powder. Maltose is a sugar product formed by crystallizing malt syrup, generally in solid block or granular form;

[0003] Application No.: CN202021019325.1, a crushing device for maltose production, through a feed hopper, a grading bin, a crushing chamber and a filtering chamber, the raw materials pass through the feed bin, the material channel and the funnel in the feed hopper, so that the raw materials are evenly distributed in the grading bin, which provides convenience for the next crushing operation. At the same time, the raw materials are crushed by the first crushing roller and the second crushing roller, making the crushing of the raw materials more thorough and improving the crushing efficiency;

[0004] However, the product forms of maltose are diverse. Some maltose needs to be cut into square blocks, and irregular scraps may be wasted. The crushing device in the comparative patent can only perform a single crushing operation on maltose. It is difficult to cut maltose into square blocks and then collect and crush the scraps. Therefore, it is not flexible enough to use and difficult to serve two purposes with one machine. For this reason, we propose a crushing device for maltose production. Summary of the Utility Model

[0005] In order to overcome the deficiencies of the prior art, the purpose of the utility model is to provide a crushing device for maltose production. By setting a cutting and processing component, a whole piece of maltose can be cut into small square pieces by using a cutting blade. Then, the electric push rod drives the output rod to contract, thereby driving the four connecting plates to all incline downward, so that the uncut scraps fall down for crushing. It can not only cut maltose blocks but also not waste the scraps generated after cutting, and is more flexible to use.

[0006] The above technical purpose of the utility model is achieved through the following technical solutions:

[0007] A crushing device for maltose production, including a crushing box, a cutting and processing component is connected to the upper end of the crushing box, a crushing component is connected inside the crushing box, and a screening component is connected inside the crushing box;

[0008] The cutting component includes a T-shaped rod. The upper end of the T-shaped rod is fixedly connected with a placement plate. The left and right ends of the T-shaped rod are fixedly connected with a crushing box. The front, rear, left, and right ends of the placement plate are all hinged with guide plates. The lower end of the placement plate is fixedly connected with four connecting plates. The outer ends of the four connecting plates are all rotatably connected with electric push rods. The output end of the electric push rod is fixedly connected with an output rod. The output rod is rotatably connected with the guide plate.

[0009] By setting the cutting component, a whole piece of maltose can be cut into square small pieces by the cutting blade. Then, the electric push rod drives the output rod to contract, thereby driving the four connecting plates to all incline downward, so as to drop the uncut scraps to the lower part for crushing. It can not only cut the maltose into pieces, but also not waste the scraps generated after cutting, and it is more flexible to use.

[0010] Furthermore, a bracket is fixedly connected to the upper end of the crushing box. The upper end of the bracket is fixedly connected with a transmission box. The upper end of the transmission box is fixedly connected with a servo motor. The lower end of the output end of the servo motor is fixedly connected with a lead screw. A ball nut is movably connected to the outside of the lead screw. The left and right ends of the ball nut are fixedly connected with guide rods. The guide rods penetrate through the crushing box and are slidably connected with the crushing box.

[0011] Furthermore, a heating plate is fixedly connected to the lower end of the guide rod. A heating resistance wire is fixedly connected to the inside of the heating plate. A temperature sensor is fixedly connected to the upper end of the heating plate. A cutting blade is fixedly connected to the lower end of the heating plate. The cutting blade is adapted to the placement plate.

[0012] By setting the cutting blade, the heating resistance wire inside the heating plate is energized to heat, so that the heat can be conducted to the metal cutting blade with heat conduction performance. And the servo motor drives the lead screw to rotate, thereby driving the ball nut and the cutting blade to move up and down, so that the heated cutting blade can be used to easily cut the maltose. The guide rod cooperates with the crushing box to play a guiding role for the ball nut.

[0013] Furthermore, a sealing door one is hinged to the front end of the crushing box. A PLC controller is fixedly connected to the front end of the crushing box. The PLC controller is signal-connected to the temperature sensor. The PLC controller is electrically connected to the servo motor.

[0014] Furthermore, the crushing component includes a pulley one. The pulley one is fixedly connected to the outside of the lead screw. The pulley one is rotatably connected inside the transmission box. A driven shaft is rotatably connected inside the transmission box. A pulley two is fixedly connected to the outside of the driven shaft. A transmission belt is rotatably connected to the outside of the pulley one and the pulley two.

[0015] Further, a first bevel gear is fixedly connected to the lower end of the driven shaft. A second bevel gear is meshed and connected to the right end of the first bevel gear. A rotating rod is fixedly connected to the right end of the second bevel gear. The rotating rod is rotationally connected to the crushing box and the transmission box. Crushing blades are fixedly connected to the outer part of the rotating rod.

[0016] Further, the screening assembly includes a vibrator. The vibrator is fixedly connected to the left and right ends of the crushing box. A sieve mesh is fixedly connected inside the crushing box. A discharge pipe is fixedly communicated with the front end of the crushing box.

[0017] Further, the discharge pipe is located in front of the sieve mesh. A second sealing door is hinged to the front end of the crushing box. The PLC controller is electrically connected to the vibrator.

[0018] In summary, the utility model has the following beneficial effects:

[0019] 1. By providing a cutting processing assembly, a whole piece of maltose can be cut into square small pieces by using the cutting blades. Then, the electric push rod drives the output rod to contract, thereby driving all four connecting plates to incline downward, so that the uncut scraps can fall downward for crushing. It can not only cut the maltose into pieces, but also not waste the scraps generated after cutting, and is more flexible to use;

[0020] 2. By providing the cutting blades, the heating resistance wire inside the heating plate is energized to heat, so that the heat can be conducted to the metal cutting blades with heat conduction performance. And the servo motor drives the lead screw to rotate, thereby driving the ball nut and the cutting blades to move up and down. Thus, the heated cutting blades can be used to easily cut the maltose. The guide rod cooperates with the crushing box to play a guiding role for the ball nut. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 is the overall structural schematic diagram in this embodiment;

[0022] Figure 2 is the three-dimensional structural schematic diagram of the cutting processing assembly in this embodiment;

[0023] Figure 3 is the three-dimensional structural schematic diagram of the cutting blades in this embodiment;

[0024] Figure 4 is the cross-sectional structural schematic diagram in this embodiment;

[0025] Figure 5 is in this embodiment Figure 4 the structural schematic diagram of part A.

[0026] In the figure, 1 is a crushing box; 2 is a cubing processing component; 201 is a T-shaped rod; 202 is a placing plate; 203 is a feeding plate; 204 is a connecting plate; 205 is an electric push rod; 206 is an output rod; 207 is a bracket; 208 is a transmission box; 209 is a servo motor; 210 is a lead screw; 211 is a ball nut; 212 is a guide rod; 213 is a heating plate; 214 is a heating resistance wire; 215 is a temperature sensor; 216 is a cutting blade; 217 is a first sealing door; 218 is a PLC controller; 3 is a crushing component; 301 is a first pulley; 302 is a driven shaft; 303 is a second pulley; 304 is a transmission belt; 305 is a first bevel gear; 306 is a second bevel gear; 307 is a rotating rod; 308 is a crushing blade; 4 is a screening component; 401 is a vibrator; 402 is a screen; 403 is a discharge pipe; 404 is a second sealing door. Detailed implementation mode

[0027] The following further elaborates on the present utility model in conjunction with the attached drawings.

[0028] Among them, the same components are denoted by the same reference numerals. It should be noted that the words "front", "rear", "left", "right", "upper" and "lower" used in the following description refer to the directions in the drawings, and the words "bottom surface" and "top surface", "inner" and "outer" respectively refer to the directions towards or away from the geometric center of a specific component.

[0029] Refer to Figure 1 As shown, a crushing device for maltose production in a preferred embodiment of the present utility model includes a crushing box 1. A cubing processing component 2 is connected to the upper end of the crushing box 1, a crushing component 3 is connected inside the crushing box 1, and a screening component 4 is connected inside the crushing box 1;

[0030] Refer to Figures 1 - 5 As shown, the cubing processing component 2 includes a T-shaped rod 201. The upper end of the T-shaped rod 201 is fixedly connected to a placing plate 202. The left and right ends of the T-shaped rod 201 are fixedly connected to the crushing box 1. The front, rear, left and right ends of the placing plate 202 are all hinged with feeding plates 203. Four connecting plates 204 are fixedly connected to the lower end of the placing plate 202. The outer ends of the four connecting plates 204 are all rotatably connected with electric push rods 205. The output end of the electric push rod 205 is fixedly connected to an output rod 206, and the output rod 206 is rotatably connected to the feeding plate 203.

[0031] By providing the cubing processing component 2, a whole piece of maltose can be cut into square small pieces by the cutting blade 216. Then, the electric push rod 205 drives the output rod 206 to contract, thereby driving the four connecting plates 204 to all incline downward, so as to drop the uncut scraps to the lower part for crushing. It can not only cube the maltose, but also not waste the scraps generated after cubing, and is more flexible to use.

[0032] Refer to Figures 1 - 5 As shown, a support 207 is fixedly connected to the upper end of the crushing box 1. The upper end of the support 207 is fixedly connected to a transmission box 208. The upper end of the transmission box 208 is fixedly connected to a servo motor 209. The lower end of the output end of the servo motor 209 is fixedly connected to a lead screw 210. A ball nut 211 is movably connected to the outside of the lead screw 210. Guide rods 212 are fixedly connected to the left and right ends of the ball nut 211. The guide rods 212 penetrate through the crushing box 1 and are slidably connected to the crushing box 1.

[0033] Refer to Figures 1 - 5 As shown, a heating plate 213 is fixedly connected to the lower end of the guide rod 212. A heating resistance wire 214 is fixedly connected to the inside of the heating plate 213. A temperature sensor 215 is fixedly connected to the upper end of the heating plate 213. A cutting blade 216 is fixedly connected to the lower end of the heating plate 213. The cutting blade 216 is adapted to the placement plate 202.

[0034] By providing the cutting blade 216, the heating resistance wire 214 inside the heating plate 213 is energized to heat, so that the heat can be conducted to the metal cutting blade 216 with heat conduction performance. And the servo motor 209 drives the lead screw 210 to rotate, thereby driving the ball nut 211 and the cutting blade 216 to move up and down. Thus, the heated cutting blade 216 can be used to easily cut the maltose. The guide rod 212 cooperates with the crushing box 1 to play a guiding role for the ball nut 211.

[0035] Refer to Figures 1 - 2 As shown, a sealing door one 217 is hinged to the front end of the crushing box 1. A PLC controller 218 is fixedly connected to the front end of the crushing box 1. The PLC controller 218 is in signal connection with the temperature sensor 215. The PLC controller 218 is electrically connected to the servo motor 209.

[0036] Refer to Figure 1 and Figure 4 As shown, the crushing assembly 3 includes a pulley one 301. The pulley one 301 is fixedly connected to the outside of the lead screw 210. The pulley one 301 is rotatably connected inside the transmission box 208. A driven shaft 302 is rotatably connected inside the transmission box 208. A pulley two 303 is fixedly connected to the outside of the driven shaft 302. A transmission belt 304 is rotatably connected to the outside of the pulley one 301 and the pulley two 303.

[0037] Refer to Figure 1 and Figure 4As shown in the figure, a first bevel gear 305 is fixedly connected to the lower end of the driven shaft 302. A second bevel gear 306 is meshed and connected to the right end of the first bevel gear 305. A rotating rod 307 is fixedly connected to the right end of the second bevel gear 306. The rotating rod 307 is rotationally connected to the crushing box 1 and the transmission box 208. Crushing blades 308 are fixedly connected to the outside of the rotating rod 307.

[0038] By setting the crushing assembly 3, the servo motor 209 drives the lead screw 210 to rotate, thereby driving the first pulley 301, the transmission belt 304, the second pulley 303, and the driven shaft 302 to rotate, thereby driving the first bevel gear 305, the second bevel gear 306, the rotating rod 307, and the crushing blades 308 to rotate, so as to crush the fallen maltose scrap pieces and the like.

[0039] Refer to Figure 1 and Figure 4 As shown in the figure, the screening assembly 4 includes a vibrator 401. The vibrator 401 is fixedly connected to the left and right ends of the crushing box 1. A screen 402 is fixedly connected to the inside of the crushing box 1. A discharge pipe 403 is fixedly communicated with the front end of the crushing box 1.

[0040] By setting the screening assembly 4, the crushed maltose powder falls onto the screen 402. The vibrator 401 drives the crushing box 1 to vibrate, so as to vibrate and screen the maltose powder by using the screen 402. The maltose with larger particles on the screen 402 is discharged from the discharge pipe 403, and the maltose with smaller particles under the screen 402 is taken out by opening the second sealing door 404.

[0041] Refer to Figure 1 and Figure 4 As shown in the figure, the discharge pipe 403 is located in front of the screen 402. A second sealing door 404 is hinged to the front end of the crushing box 1. The PLC controller 218 is electrically connected to the vibrator 401.

[0042] Specific implementation process: First, open the first sealing door 217, place the large maltose block on the placing plate 202. Then, after the heating resistance wire 214 inside the heating plate 213 is energized, heat can be conducted to the metal cutting blade 216 with heat conduction performance, and the servo motor 209 drives the lead screw 210 to rotate, thereby driving the ball nut 211 and the cutting blade 216 to move up and down, so as to easily cut the maltose by using the heated cutting blade 216;

[0043] Then, the electric push rod 205 drives the output rod 206 to contract, thereby driving all four connecting plates 204 to tilt downward, so as to drop the uncut scraps to the lower part for crushing;

[0044] The servo motor 209 drives the lead screw 210 to rotate, thereby driving the first pulley 301, the transmission belt 304, the second pulley 303, and the driven shaft 302 to rotate, and then driving the first bevel gear 305, the second bevel gear 306, the rotating rod 307, and the crushing blade 308 to rotate, so as to crush the falling maltose scrap pieces and the like;

[0045] The crushed maltose powder falls onto the sieve 402, and the vibrator 401 drives the crushing box 1 to vibrate, so that the maltose powder can be vibration-screened by the sieve 402. The maltose with larger particles on the sieve 402 is discharged from the discharge pipe 403, and the maltose with smaller particles under the sieve 402 is taken out by opening the second sealing door 404.

[0046] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and the descriptions in the specification only illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection of the present invention is defined by the appended claims and their equivalents.

Claims

1. A crushing device for maltose production, characterized in that: It includes a crushing box (1), a cutting processing component (2) is connected to the upper end of the crushing box (1), a crushing component (3) is connected inside the crushing box (1), and a screening component (4) is connected inside the crushing box (1). The cutting processing component (2) includes a T-shaped rod (201), a placement plate (202) is fixedly connected to the upper end of the T-shaped rod (201), the left and right ends of the T-shaped rod (201) are fixedly connected to the crushing box (1), guide plates (203) are hinged to the front, rear, left and right ends of the placement plate (202), four connecting plates (204) are fixedly connected to the lower end of the placement plate (202), electric push rods (205) are rotatably connected to the outer ends of the four connecting plates (204), an output rod (206) is fixedly connected to the output end of the electric push rod (205), and the output rod (206) is rotatably connected to the guide plate (203).

2. The crushing device for maltose production according to claim 1, characterized in that: A support (207) is fixedly connected to the upper end of the crushing box (1), a transmission box (208) is fixedly connected to the upper end of the support (207), a servo motor (209) is fixedly connected to the upper end of the transmission box (208), a lead screw (210) is fixedly connected to the lower end of the output end of the servo motor (209), a ball nut (211) is movably connected to the outside of the lead screw (210), guide rods (212) are fixedly connected to the left and right ends of the ball nut (211), and the guide rods (212) penetrate through the crushing box (1) and are slidably connected to the crushing box (1).

3. The crushing device for maltose production according to claim 2, wherein: A heating plate (213) is fixedly connected to the lower end of the guide rod (212), a heating resistance wire (214) is fixedly connected inside the heating plate (213), a temperature sensor (215) is fixedly connected to the upper end of the heating plate (213), a cutting blade (216) is fixedly connected to the lower end of the heating plate (213), and the cutting blade (216) is adapted to the placement plate (202).

4. The crushing device for maltose production according to claim 3, characterized in that: A sealing door one (217) is hinged to the front end of the crushing box (1), a PLC controller (218) is fixedly connected to the front end of the crushing box (1), the PLC controller (218) is in signal connection with the temperature sensor (215), and the PLC controller (218) is electrically connected to the servo motor (209).

5. The crushing device for maltose production according to claim 4, wherein: The crushing component (3) includes a pulley one (301), the pulley one (301) is fixedly connected to the outside of the lead screw (210), the pulley one (301) is rotatably connected inside the transmission box (208), a driven shaft (302) is rotatably connected inside the transmission box (208), a pulley two (303) is fixedly connected to the outside of the driven shaft (302), and a transmission belt (304) is rotatably connected to the outside of the pulley one (301) and the pulley two (303).

6. The crushing device for maltose production according to claim 5, wherein: The lower end of the driven shaft (302) is fixedly connected with a first bevel gear (305). The right end of the first bevel gear (305) is meshed and connected with a second bevel gear (306). The right end of the second bevel gear (306) is fixedly connected with a rotating rod (307). The rotating rod (307) is rotationally connected with the crushing box (1) and the transmission box (208). The outer part of the rotating rod (307) is fixedly connected with crushing blades (308).

7. A crushing device for maltose production according to claim 6, characterized in that: The screening assembly (4) includes a vibrator (401). The vibrator (401) is fixedly connected to the left and right ends of the crushing box (1). A screen (402) is fixedly connected inside the crushing box (1). A discharge pipe (403) is fixedly communicated with the front end of the crushing box (1).

8. A crushing device for maltose production according to claim 7, characterized in that: The discharge pipe (403) is located in front of the screen (402). A second sealing door (404) is hinged to the front end of the crushing box (1). The PLC controller (218) is electrically connected with the vibrator (401).

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