Membrane absorbing mechanism for producing laundry condensate beads

By designing a membrane absorbing mechanism that includes mounting base, mounting plate, adsorption components and pneumatic system, the problem of incomplete adsorption of hydrogel film in traditional laundry bead production is solved, and efficient and stable laundry bead production is achieved, improving product quality and appearance consistency.

CN223072868UActive Publication Date: 2025-07-08GUANGDONG AOCI DAILY CHEM TECH CO LTD
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Patent Information

Application Number
CN202422173441.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-05
Publication Date
2025-07-08
Estimated Expiration
2034-09-05

AI Technical Summary

Technical Problem

The lack of a complete film pressing mechanism in the traditional laundry bead production process, resulting in incomplete adsorption of the hydrogel film, unstable shape and shedding, affecting product quality and appearance.

Method used

A membrane suction mechanism including mounting base, mounting plate, adsorption assembly, press rod assembly and pneumatic system is designed. The hollow shaft drives the mounting wheel and mold to operate simultaneously through the motor, and control the adsorption force with the pneumatic valve and vacuum pump to ensure that the membrane material is firmly adsorbed, and the position is adjusted through the support ring and the final shaft to adapt to different materials and thicknesses.

Benefits of technology

The mass production efficiency of laundry beads is improved, the product quality and shape stability is achieved, the film material is firmly adsorbed, adapted to different materials and thicknesses, and reduced production failures and errors.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223072868U_ABST
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Abstract

The utility model provides a film absorbing mechanism for producing laundry condensate beads, which comprises a mounting base, a first mounting plate and a second mounting plate are arranged on the mounting base, the first mounting plate and the second mounting plate are symmetrically arranged and are connected with the mounting base, and a first hole groove and a second hole groove are respectively formed in the first mounting plate and the second mounting plate. An adsorption assembly is arranged between the first hole groove and the second hole groove; the first mounting plate and the second mounting plate are each sleeved with a pressing rod assembly. According to the film suction mechanism, the hydrogel film is sucked through the film suction assembly, the film suction assembly sucks the hydrogel film into the mold through the vacuum pump, then the suction assembly is driven by the motor to rotate, and forming of the laundry condensate bead film is facilitated; and the pressing rod assembly helps the membrane adsorption assembly to fix the hydrogel membrane, so that the hydrogel membrane is prevented from falling off or incomplete adsorption is prevented, the stability of the product is ensured, and the use cost of a user is reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of packaging equipment, and more specifically, particularly relates to a film suction mechanism for producing laundry beads. Background Art

[0002] In the field of modern washing products, laundry beads are favored by consumers due to their high efficiency and convenience. The film suction mechanism for producing laundry beads can realize the adsorption and positioning of the water gel film, prevent incomplete adsorption and detachment, so as to ensure product quality, improve production efficiency and enhance product integrity. However, in the production process of traditional laundry bead film suction mechanisms, there is no perfect film pressing mechanism to press the water gel film to form laundry beads, resulting in incomplete adsorption of the water gel film during pressing, unstable shape and quality of the laundry beads, and even the phenomenon of the water gel film falling off. This not only affects the appearance and packaging effect of the laundry beads, but also may increase the use cost of users. Summary of the Utility Model

[0003] In order to solve the above technical problems, the utility model provides a film suction mechanism for producing laundry beads to solve the technical problem that in the prior art, the traditional film suction mechanism for laundry beads does not have a perfect film pressing mechanism, resulting in incomplete adsorption of the water gel film during pressing.

[0004] The purpose and effect of a film suction mechanism for producing laundry beads of the utility model are achieved by the following specific technical means:

[0005] A film suction mechanism for producing laundry beads includes a mounting base, a first mounting plate and a second mounting plate are arranged on the mounting base, the first mounting plate and the second mounting plate are symmetrically arranged and connected to the mounting base, a first hole groove and a second hole groove are respectively formed on the first mounting plate and the second mounting plate, and an adsorption component is arranged between the first hole groove and the second hole groove; pressing rod components are sleeved on both the first mounting plate and the second mounting plate.

[0006] According to a preferred embodiment, the adsorption component includes a hollow shaft, one end of the hollow shaft is inserted into the first hole groove, and the other group is inserted into the second hole groove; two groups of mounting discs are sleeved on the hollow shaft, and the two groups of mounting discs are symmetrically arranged.

[0007] According to a preferred embodiment, an installation wheel is fixedly connected between the two groups of mounting discs, multiple installation grooves are arranged on the installation wheel, and adsorption holes are arranged below the installation grooves.

[0008] According to a preferred embodiment, a mold is installed in the installation groove, a first connecting pipe is arranged at the bottom of the mold, and the first connecting pipe is arranged through the adsorption hole; a plurality of groups of second connecting pipes are arranged in the installation wheel.

[0009] According to a preferred embodiment, a plurality of groups of pneumatic valves are arranged in the installation wheel, a plurality of groups of third connecting pipes are arranged on the hollow shaft, and both ends of the pneumatic valve are respectively connected with the second connecting pipe and the third connecting pipe through air pipes.

[0010] According to a preferred embodiment, a first gear is arranged at one end of the hollow shaft; a motor and a vacuum pump are arranged on the installation base, a second gear is sleeved at the end of the motor shaft, and the first gear and the second gear are synchronously connected through a belt; the other end of the hollow shaft is connected with the vacuum pump.

[0011] According to a preferred embodiment, the pressing rod assembly includes two groups of support rings, the two groups of support rings are respectively sleeved on the first mounting plate and the second mounting plate, and annular grooves are formed in the support rings.

[0012] According to a preferred embodiment, a pressing shaft is arranged between the two groups of support rings, the pressing shaft is arranged in the annular groove in a sliding connection manner, gaskets are arranged on both sides of the pressing shaft, a fixing nut is sleeved at one end of the pressing rod, and the fixing nut is connected with the support ring through the gasket; a pressing cylinder is sleeved on the pressing shaft.

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] 1. First of all, through the ingenious cooperation of the motor, belt and gear, the hollow shaft is driven to rotate stably, and then a plurality of groups of molds on the installation wheel operate synchronously. The simultaneous operation of multiple groups of molds realizes batch production, and the production efficiency is improved compared with the traditional production method. At the same time, a plurality of installation grooves on the installation wheel, the adsorption holes carefully arranged under each installation groove, and the coordinated work of structures such as the first connecting pipe, the second connecting pipe, the pneumatic valve and the third connecting pipe can control the adsorption force and position according to production requirements. It ensures that the film can be firmly adsorbed on the mold, lays a foundation for the formation of laundry beads, and can also adapt to films of different materials and thicknesses, ensuring the consistency and stability of product quality.

[0015] 2. In the compression bar assembly, two sets of support rings are respectively sleeved on the first mounting plate and the second mounting plate, and annular grooves are opened. The pressing shaft is slidably connected in the annular grooves. This design enables the position of the pressing shaft to be flexibly adjusted according to the actual production situation. At the same time, through the cooperation of the gasket and the fixing nut, it is convenient for users to fix or disassemble. As a key transmission component, one end of the hollow shaft is connected to the vacuum pump, ensuring stable power supply for the adsorption function; the other end is connected to the motor through a gear, and the belt synchronous connection method ensures stable and efficient power transmission, reducing production failures and errors caused by unstable power transmission. Moreover, the fixed connection between the mounting disc and the mounting wheel, as well as the stable installation of the mold in the mounting groove, prevent loosening or displacement between components during the entire production process, ensuring continuous and stable production. Brief Description of the Drawings

[0016] Figure 1 is the structural schematic diagram of the assembled present utility model;

[0017] Figure 2 is the structural schematic diagram of the disassembled present utility model;

[0018] Figure 3 is the structural schematic diagram of the disassembled adsorption assembly;

[0019] Figure 4 is Figure 3 the enlarged structural schematic diagram at position a in

[0020] In the figure, the corresponding relationship between the component names and the drawing reference numbers is as follows:

[0021] 11. Mounting base; 12. First mounting plate; 13. Second mounting plate; 14. First hole slot; 15. Second hole slot; 21. Hollow shaft; 22. Mounting disc; 23. Mounting wheel; 24. Mounting groove; 25. Adsorption hole; 26. Mold; 27. First connecting pipe; 28. Second connecting pipe; 29. Pneumatic valve; 31. Third connecting pipe; 32. First gear; 33. Motor; 34. Vacuum pump; 35. Second gear; 36. Belt; 41. Support ring; 42. Annular groove; 43. Pressing shaft; 44. Gasket; 45. Fixing nut; 46. Pressing cylinder. Detailed Embodiment

[0022] The following further describes in detail the embodiments of the present utility model in conjunction with the drawings and embodiments. The following embodiments are used to illustrate the technical solutions of the present utility model, but cannot be used to limit the protection scope of the present utility model.

[0023] Embodiment:

[0024] As Figure 1 、 2As shown in the figure, a film suction mechanism for producing laundry beads includes a mounting base 11, which serves as the support foundation for the entire film suction mechanism, fixing and stabilizing the entire system. A first mounting plate 12 and a second mounting plate 13 are arranged on the mounting base 11. The first mounting plate 12 and the second mounting plate 13 are symmetrically arranged and connected to the mounting base 11, providing a mounting plane for the suction assembly, and at the same time dispersing and bearing the pressure from the mold 26 and other components. The first mounting plate 12 and the second mounting plate 13 are symmetrically arranged and connected to the mounting base 11. A first hole groove 14 and a second hole groove 15 are respectively formed on the first mounting plate 12 and the second mounting plate 13. The first hole groove 14 is used for passing through the hollow shaft 21 to form the rotating shaft of the suction assembly, and at the same time ensuring the stable position of the hollow shaft 21. The second hole groove 15 cooperates with the first hole groove 14 to pass through the hollow shaft 21 to form the rotating shaft of the suction assembly. A suction assembly is arranged between the first hole groove 14 and the second hole groove 15. Pressure rod assemblies are sleeved on both the first mounting plate 12 and the second mounting plate 13.

[0025] As Figure 3 , 4 shown in the figure, the suction assembly includes a hollow shaft 21, which serves as a transmission shaft, connecting the gear and the mounting wheel 23 to realize the rotation of the mold 26 and at the same time transmit power. One end of the hollow shaft 21 is passed through the first hole groove 14, and the other group is passed through the second hole groove 15. Two groups of mounting disks 22 are sleeved on the hollow shaft 21, which are used for fixing and supporting the mounting wheel 23 to keep it stable and prevent offset during rotation. The two groups of mounting disks 22 are symmetrically arranged.

[0026] An mounting wheel 23 is fixedly connected between the two groups of mounting disks 22. It is fixed between the two groups of mounting disks 22 and is provided with multiple groups of mounting grooves 24 for mounting the mold 26. At the same time, adsorption holes 25 are arranged at the lower part of the mounting wheel 23 for adsorbing the film material. Multiple groups of mounting grooves 24 are arranged on the mounting wheel 23, and adsorption holes 25 are arranged under the mounting grooves 24.

[0027] A mold 26 is installed in the mounting groove 24. It is installed in the mounting groove 24 and a first connecting pipe 27 is arranged at the bottom, which passes through the adsorption hole 25 to connect the mold 26 and the pneumatic system and transmit the adsorption force. For forming laundry beads, the first connecting pipe 27 passes through the adsorption hole 25 to connect the mold 26 and the pneumatic system. A first connecting pipe 27 is arranged at the bottom of the mold 26, and the first connecting pipe 27 passes through the adsorption hole 25. Multiple groups of second connecting pipes 28 are arranged in the mounting wheel 23, which are arranged in the mounting wheel 23 to connect the pneumatic valve 29 and the first connecting pipe 27 for controlling the adsorption force.

[0028] There are multiple sets of pneumatic valves 29 installed inside the mounting wheel 23. They are arranged inside the mounting wheel 23 and are connected to the second connecting pipe 28 and the third connecting pipe 31 through air pipes. The third connecting pipe 31 is arranged on the hollow shaft 21, connecting the pneumatic valve 29 and the vacuum pump 34 to transmit air flow, ensuring stable energy supply for the adsorption function, regulating the air flow, and controlling the adsorption force. There are multiple sets of third connecting pipes 31 on the hollow shaft 21, and both ends of the pneumatic valve 29 are respectively connected to the second connecting pipe 28 and the third connecting pipe 31 through air pipes.

[0029] One end of the hollow shaft 21 is provided with a first gear 32, which is arranged at one end of the hollow shaft 21 and is in gear engagement with the motor 33 to transmit the power of the motor 33 to the hollow shaft 21. The motor 33 and the vacuum pump 34 are arranged on the mounting base 11. The motor 33 provides a power source to drive the entire film suction mechanism to operate, and transmits power through the belt 36 and the gear system. The belt 36 transmits power, reducing the error of power transmission and improving the transmission efficiency. The vacuum pump 34 generates negative pressure to provide adsorption force, which is connected to the other end of the hollow shaft 21 to ensure firm adsorption of the film material. A second gear 35 is sleeved on the shaft end of the motor 33, and the first gear 32 and the second gear 35 are synchronously connected through the belt 36 to ensure stable and efficient power transmission. The other end of the hollow shaft 21 is connected to the vacuum pump 34.

[0030] The pressure bar assembly includes two sets of support rings 41, which support the pressure bar assembly to keep it stable and allow the pressure shaft 43 to slide therein. The two sets of support rings 41 are respectively sleeved on the first mounting plate 12 and the second mounting plate 13. An annular groove 42 is provided on the support ring 41 to allow the pressure shaft 43 to slide therein, realizing flexible adjustment of the position of the pressure shaft 43.

[0031] A pressure shaft 43 is arranged between the two sets of support rings 41, passing through the annular groove 42 and being slidably connected. Gaskets 44 are arranged on both sides, and a fixing nut 45 is sleeved at one end. It is connected to the support ring 41 through the gasket 44 to fix the position of the pressure shaft 43 and realize the pressing of the film material. The pressure shaft 43 passes through the annular groove 42 and is slidably connected. Gaskets 44 are arranged on both sides of the pressure shaft 43, and a fixing nut 45 is sleeved at one end of the pressure bar to fix the position of the pressure shaft 43. It is connected to the support ring 41 through the gasket 44 to ensure the stability of the pressure shaft 43. The fixing nut 45 is connected to the support ring 41 through the gasket 44. A pressure cylinder 46 is sleeved on the pressure shaft 43, which is sleeved on the pressure shaft 43 to press the film material, ensuring the adsorption effect, improving the production efficiency, and guaranteeing the consistency of product quality.

[0032] The specific usage mode and function of this embodiment:

[0033] First, fix the mounting base 11 to ensure stability, and then install the adsorption components on the first mounting plate 12 and the second mounting plate 13, including the hollow shaft 21, the mounting disc 22, the mounting wheel 23, etc. These components are responsible for transmitting power and keeping the mold 26 rotating stably. Then, install the mold 26 in the mounting groove 24 of the mounting wheel 23 and connect it to the pneumatic system through the first connecting pipe 27 to transmit the adsorption force. At the same time, the pneumatic valve 29 and the vacuum pump 34 are connected to the connecting pipe through the air pipe to control the adsorption strength and ensure that the film material is firmly adsorbed. The motor 33 provides power and drives the whole mechanism through the gear and belt 36 system to improve the transmission efficiency. Finally, adjust the pressure rod assembly, including the support ring 41, the pressure shaft 43, the gasket 44 and the fixing nut 45, to press the film material, ensure the adsorption effect and production efficiency, and ensure the product quality consistency of the laundry beads.

[0034] The above shows and describes the basic principles, main features and advantages of the present invention. For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments.

Claims

1. A film suction mechanism for producing laundry beads, comprising a mounting base (11), characterized in that: A first mounting plate (12) and a second mounting plate (13) are provided on the mounting base (11). The first mounting plate (12) and the second mounting plate (13) are symmetrically arranged and connected to the mounting base (11). A first hole groove (14) and a second hole groove (15) are respectively formed on the first mounting plate (12) and the second mounting plate (13). An adsorption component is arranged between the first hole groove (14) and the second hole groove (15). Pressure rod components are sleeved on both the first mounting plate (12) and the second mounting plate (13).

2. The membrane suction mechanism for producing laundry beads according to claim 1, wherein: The adsorption component includes a hollow shaft (21). One end of the hollow shaft (21) is inserted into the first hole groove (14), and the other group is inserted into the second hole groove (15). Two groups of mounting discs (22) are sleeved on the hollow shaft (21), and the two groups of mounting discs (22) are symmetrically arranged.

3. The film suction mechanism for producing laundry beads according to claim 2, characterized in that: An installation wheel (23) is fixedly connected between the two groups of mounting discs (22). A plurality of mounting grooves (24) are arranged on the installation wheel (23), and adsorption holes (25) are arranged below the mounting grooves (24).

4. A film suction mechanism for producing laundry beads according to claim 3, characterized in that: A mold (26) is installed in the mounting groove (24). A first connecting pipe (27) is arranged at the bottom of the mold (26), and the first connecting pipe (27) is inserted into the adsorption hole (25). A plurality of second connecting pipes (28) are arranged in the installation wheel (23).

5. A film suction mechanism for producing laundry beads according to claim 4, characterized in that: A plurality of pneumatic valves (29) are arranged in the installation wheel (23). A plurality of third connecting pipes (31) are arranged on the hollow shaft (21). Both ends of the pneumatic valve (29) are connected to the second connecting pipe (28) and the third connecting pipe (31) respectively through air pipes.

6. The film suction mechanism for producing laundry beads according to claim 5, wherein: A first gear (32) is arranged at one end of the hollow shaft (21). A motor (33) and a vacuum pump (34) are arranged on the mounting base (11). A second gear (35) is sleeved on the shaft end of the motor (33). The first gear (32) and the second gear (35) are synchronously connected by a belt (36). The other end of the hollow shaft (21) is connected to the vacuum pump (34).

7. A film suction mechanism for producing laundry beads according to claim 1, characterized in that: The pressure rod component includes two groups of support rings (41). The two groups of support rings (41) are respectively sleeved on the first mounting plate (12) and the second mounting plate (13). A circular groove (42) is formed on the support ring (41).

8. A film suction mechanism for producing laundry beads according to claim 7, characterized in that: A pressure shaft (43) is arranged between the two groups of support rings (41). The pressure shaft (43) is inserted into the circular groove (42) for sliding connection. Gaskets (44) are arranged on both sides of the pressure shaft (43). A fixing nut (45) is sleeved on one end of the pressure rod. The fixing nut (45) is connected to the support ring (41) through the gasket (44). A pressure cylinder (46) is sleeved on the pressure shaft (43).