Feeding device for soft soap liquid production

Abstract

The utility model discloses a feeding device for soft soap liquid production, which belongs to the technical field of material storage and transportation equipment, and comprises a storage tank, the storage tank is formed by sequentially connecting an upper tank body, a middle tank body and a lower tank body, a heating mechanism is coated outside the lower tank body, a conical screen frame is arranged inside the lower tank body, and the conical screen frame is connected with the upper tank body. A large-diameter opening of the conical screen frame faces upwards and is fixed to the upper portion of the inner wall of the lower tank body, and the outer wall of the conical screen frame is fixedly connected with the inner wall of the lower tank body through supporting rods distributed at intervals. According to the feeding device for producing the soft soap liquid, the arrangement form of the conical screen frame and the supporting rods is reasonably designed in the lower tank body, so that the heated melting efficiency of saponified substances is improved, meanwhile, the processes of guiding materials out of the storage tank and heating the materials are completed, the heating waiting time of the saponified substances is shortened, and the production efficiency is obviously improved; according to the utility model, materials required to be used are heated and guided out in a targeted manner, so that the heating energy consumption is reduced.

Description

Technical Field

[0001] The utility model relates to a feeding device for soft soap solution production, belonging to the technical field of material storage and transportation equipment. Background Art

[0002] Soft soap solution has various functions such as cleaning, lubricating, emulsifying and dispersing, and can be used for enemas or treating some skin diseases. Saponified matter is the raw material for producing soft soap solution, and it is the product obtained by the saponification reaction of grease and alkaline solution. The saponification product is relatively viscous, especially with poor fluidity at low temperatures. During actual production, the material exported from the saponification reactor needs to be temporarily stored in a storage tank, and the saponified matter is taken from the storage tank when producing soft soap solution. Given the characteristic that the fluidity of the saponified matter becomes poor or even thickens and hardens and is difficult to transport at a relatively low temperature in the workshop environment, it is usually necessary to heat the saponified matter in the storage tank before use during the actual production process. However, on the one hand, the storage tank has a large capacity, and the heating and insulation energy consumption invested in directly heating and insulating the storage tank to improve the fluidity of the saponified matter is very high, greatly increasing the production cost of the enterprise; on the other hand, the saponified matter has poor thermal conductivity, and most traditional heating methods use external wall heating of the tank, and the time for heat to transfer to the saponified matter in the middle part close to the axis of the tank body is long, and the heating efficiency is slow. Therefore, it is necessary to add a stirring mechanism, which further increases the energy consumption. Moreover, the amount of heat required to heat the entire storage tank is large, resulting in a long heating waiting time for the saponified matter. Summary of the Invention

[0003] The utility model solves the problems existing in the prior art, provides a feeding device for soft soap solution production, simultaneously completes the process of exporting materials from the storage tank and heating the materials, shortens the heating waiting time of the saponified matter, significantly improves the production efficiency, and reduces the heating energy consumption.

[0004] The utility model realizes the above purpose by adopting the following technical solutions:

[0005] A feeding device for soft soap solution production, including a storage tank, the storage tank is formed by sequentially connecting an upper tank body, a middle section tank body and a lower tank body, the inner diameter D1 of the upper tank body is greater than the inner diameter D2 of the lower tank body, and the inner diameter of the middle section tank body gradually decreases from D1 to D2;

[0006] The outer part of the lower tank body is covered with a heating mechanism, a conical wire mesh frame is arranged inside the lower tank body, the large-diameter opening of the conical wire mesh frame faces upward and is fixed on the upper part of the inner wall of the lower tank body, and the outer wall of the conical wire mesh frame is fixedly connected with the inner wall of the lower tank body through support rods distributed at intervals; the lower tank body, the support rods and the conical wire mesh frame are all made of heat-conducting materials.

[0007] Furthermore, the feeding device for soft soap liquid production provided by the present utility model further includes a feeding pipeline, an external heating mechanism is coated on the feeding pipeline, one end of the feeding pipeline is communicated with the bottom of the lower tank body through a valve, and the other end is connected to a mixing tank through a delivery pump. A heating jacket is arranged outside the mixing tank, and a stirring rod is arranged inside the mixing tank.

[0008] Optionally, the heating mechanism adopts an electric heating tape.

[0009] Optionally, the heating jacket adopts heat-conducting oil heating.

[0010] The beneficial effects of this application include but are not limited to:

[0011] The feeding device for soft soap liquid production provided by the present utility model improves the heating and melting efficiency of saponified matter by reasonably designing the layout form of the conical wire frame and the support rod in the lower tank body. At the same time, the process of discharging materials from the storage tank and heating the materials is completed, shortening the heating waiting time of the saponified matter and significantly improving the production efficiency. Compared with the traditional method that requires heating and insulating the entire storage tank, the present utility model conducts targeted heating and discharging of the required amount of materials, reducing the heating energy consumption. Description of the Drawings

[0012] The drawings described herein are used to provide a further understanding of the present application, and constitute a part of the present application. The schematic embodiments and descriptions thereof are used to explain the present application and do not constitute an improper limitation to the present application. In the drawings:

[0013] Figure 1 is a structural schematic diagram of the feeding device for soft soap liquid production provided by the present utility model;

[0014] Figure 2 is Figure 1 an enlarged view of part A in;

[0015] In the figure, 100, storage tank; 110, upper tank body; 120, middle section tank body; 130, lower tank body; 200, heating mechanism; 310, conical wire frame; 320, support rod; 330, pore; 400, feeding pipeline; 410, valve; 420, delivery pump; 500, mixing tank; 510, heating jacket; 520, stirring rod; 600, filling machine. Detailed Embodiments

[0016] To clearly illustrate the technical features of this solution, the present utility model will be elaborated in detail below through specific embodiments and in conjunction with its drawings.

[0017] It should be noted that many specific details are set forth in the following description to facilitate a full understanding of the present utility model. However, the present utility model may also be implemented in other ways different from those described herein. Therefore, the protection scope of the present utility model is not limited by the specific embodiments disclosed below.

[0018] As Figure 1 and Figure 2 shown in the figure, the feeding device for soft soap liquid production provided by the present utility model includes a storage tank 100, and the storage tank 100 is formed by sequentially connecting an upper tank body 110, a middle section tank body 120, and a lower tank body 130. Among them, the inner diameter D1 of the upper tank body 110 is greater than the inner diameter D2 of the lower tank body 130, and the inner diameter of the middle section tank body 120 gradually decreases from D1 to D2.

[0019] The upper tank body 110 has a large inner diameter, and its main function is to store saponified matter; the lower tank body 130 has a small inner diameter and a certain vertical extension length, and its main function is to heat the saponified matter when needed to improve the fluidity of the saponified matter. The function of the middle section tank body 120 is to connect the upper tank body 110 and the lower tank body 130, so that the materials in the upper tank body 110 can smoothly move downward into the lower tank body 130.

[0020] Specifically, a heating mechanism 200 is covered outside the lower tank body 130, and a conical mesh frame 310 is arranged inside the lower tank body 130. The large-diameter opening of the conical mesh frame 310 faces upward and is fixed to the upper part of the inner wall of the lower tank body 130. Moreover, the outer wall of the conical mesh frame 310 is fixedly connected to the inner wall of the lower tank body 130 through support rods 320 distributed at intervals; the lower tank body 130, the support rods 320, and the conical mesh frame 310 are all made of heat-conducting materials, such as stainless steel.

[0021] The conical mesh frame 310 is an inverted conical structure, and a lot of channels 330 for materials to flow through are evenly distributed thereon. The conical mesh frame 310 can be processed and made of a perforated plate or a wire mesh with the required strength.

[0022] When the heating mechanism 200 works, the temperature of the lower tank body 130 will be increased, and the heat of the lower tank body 130 is transmitted to the conical mesh frame 310 through the support rods 320. After the materials in the lower tank body 130 receive the heat transmitted by the lower tank body 130, the support rods 320, and the conical mesh frame 310, they melt, enhancing the fluidity. The melted materials flow downward and are discharged from the lower tank body 130. At the same time, the materials in the upper tank body 110 slide down to the lower tank body 130 through the middle section tank body 120 under the action of gravity.

[0023] The heat transfer performance of the saponified product is poor. Therefore, the melting speed of the material in contact with the inner wall of the tank body and the surface of the conical mesh frame 310 is faster than that of the material near the axis of the lower tank body 130. After the saponified product melts, its surface fluidity becomes stronger and it is easy to flow downward along the inclined surface of the conical mesh frame 310. The saponified product with stronger fluidity also easily falls through the channels 330 distributed on the conical mesh frame 310.

[0024] In the present utility model, the large-diameter opening of the conical mesh frame 310 faces upward, so that the distance between the upper part of the conical mesh frame 310 and the inner wall of the lower tank body 130 is smaller. The heat of the inner wall of the lower tank body 130 can be quickly transferred to the upper part of the conical mesh frame 310 with a larger area through the support rods 320 with a shorter length, enabling the saponified product to have a larger heat-receiving area in the initial stage, accelerating the initial melting speed of the saponified product, significantly increasing the volume reduction speed of the saponified product in a viscous state, and increasing the speed of the saponified product entering the lower tank body 130. During the process of the melted saponified product continuing to flow downward in the lower tank body 130, it continues to receive the heat transferred from the wall surface of the lower tank body 130, the support rods 320, and the conical mesh frame 310, causing the temperature of the saponified product to continue to rise. In summary, by reasonably designing the arrangement form of the conical mesh frame 310 and the support rods 320 in the lower tank body 130, the present utility model improves the heat-receiving and melting efficiency of the saponified product, and at the same time completes the process of discharging and heating the material from the storage tank 100, shortening the heating waiting time of the saponified product and significantly improving the production efficiency.

[0025] Compared with the traditional method that requires heating and insulating the entire storage tank 100, the present utility model conducts targeted heating and discharging of the required amount of material, reducing the heating energy consumption.

[0026] Furthermore, the feeding device for soft soap solution production provided by the present utility model further includes a feeding pipeline 400. The outside of the feeding pipeline 400 is coated with a heating mechanism 200. One end of the feeding pipeline 400 is connected to the bottom of the lower tank body 130 through a valve 410, and the other end is connected to a mixing tank 500 through a delivery pump 420. By arranging the heating mechanism 200 outside the feeding pipeline 400, the present utility model further increases the temperature of the material in the heating pipeline, preventing the material from becoming thick and hard again due to heat loss during transportation, and at the same time ensuring the normal operation of the delivery pump 420.

[0027] In the mixing tank 500, other required raw materials can be added to formulate the saponified product to obtain soft soap solution. Usually, a heating jacket 510 is provided outside the mixing tank 500, and a stirring rod 520 is provided inside the mixing tank 500, facilitating the full mixing of the saponified product in the mixing tank 500 and the added other materials through stirring at the required temperature. After mixing, the obtained soft soap solution is transported to a filling machine 600 through another delivery pump 420 for filling.

[0028] In one specific embodiment, the heating mechanism 200 uses an electric heating tape, and the heating jacket 510 uses heat-conducting oil for heating, which can be achieved by using conventional technical means in the art.

[0029] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "axial", "radial", "circumferential", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention.

[0030] In the present invention, unless otherwise clearly defined and limited, the terms "set", "installed", "connected", "connected", "fixed", etc. should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be directly connected, or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0031] Those not detailed in the present invention are all well-known technologies to those skilled in the art.

Claims

1. A feeding device for the production of soft soap liquid, characterized in that, It includes a storage tank, which is formed by sequentially connecting an upper tank body, a middle tank body and a lower tank body. The inner diameter D1 of the upper tank body is larger than the inner diameter D2 of the lower tank body, and the inner diameter of the middle tank body gradually decreases from D1 to D2; The outside of the lower tank body is covered with a heating mechanism. A conical wire frame is arranged inside the lower tank body. The large-diameter opening of the conical wire frame faces upward and is fixed to the upper part of the inner wall of the lower tank body. The outer wall of the conical wire frame is fixedly connected to the inner wall of the lower tank body through support rods distributed at intervals; the lower tank body, the support rods and the conical wire frame are all made of heat-conducting materials.

2. The feeding device for soft soap solution production according to claim 1, characterized in that, It further includes a feeding pipeline, the outside of which is covered with a heating mechanism. One end of the feeding pipeline is communicated with the bottom of the lower tank body through a valve, and the other end is connected to a mixing tank through a delivery pump. A heating jacket is arranged outside the mixing tank, and a stirring rod is arranged inside the mixing tank.

3. The feeding device for soft soap solution production according to claim 1, characterized in that, The heating mechanism uses an electric heating tape.

4. The feeding device for soft soap liquid production according to claim 2, characterized in that, The heating jacket uses heat-conducting oil for heating.

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