Device for rapidly detecting welding strength of waistline of long pants

By designing an automated waist welding strength detection device, the problem of time-consuming traditional inspection modes is solved, and fast and real-time inspection is achieved to ensure product quality and production efficiency.

CN223078060UActive Publication Date: 2025-07-08ENOULITE HLDG GRP CO LTD
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Patent Information

Application Number
CN202421829608.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-31
Publication Date
2025-07-08
Estimated Expiration
2034-07-31

AI Technical Summary

Technical Problem

In the prior art, the welding strength detection of the waist circumference of the growth trousers takes a long time and relies on manual cutting and laboratory tension instrument testing, resulting in low production efficiency and the risk of unqualified products entering the market.

Method used

A rapid detection device including a frame device and a detection device is designed, and automated tensile testing is performed using pressure sensors and a motor-driven fixture module to achieve real-time online detection of waist welding strength.

Benefits of technology

It realizes rapid and real-time detection of waist welding strength, reduces manual intervention, ensures product quality, and prevents unqualified products from flowing into the market.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223078060U_ABST
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Abstract

The utility model discloses a device for rapidly detecting the welding strength of the waistline of long pants. Comprising a machine frame device and a detection device, the machine frame device comprises a platform-shaped base, a control panel is arranged on the front side of the base, an n-shaped support is arranged on the rear side of the upper face of the base, a fixing base is arranged on the base and located on the front side of the n-shaped support, a motor is arranged on the top face of the n-shaped support, a motor shaft is connected with a lead screw, and the lead screw is sleeved with a nut which is fixed to a clamp module. A travel switch contact piece is fixed on the left side below the clamp module; an upper limit travel switch and a lower limit travel switch are fixed on a left side plate of the n-shaped bracket on the upper side and the lower side of the travel switch contact piece; the detection device comprises a pressure test plate fixed below the clamp module, a pressure sensor is mounted on the pressure test plate, an upper sample clamp is fixed on the pressure test plate, a lower sample clamp is fixedly mounted on the fixed seat, horizontal cross rods are arranged on the sample clamps, the length of the horizontal cross rods is greater than 120mm, and the distance between the horizontal cross rods is 175-180mm. And the maximum stroke of the clamp module is 550mm.
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Description

Technical Field

[0001] The utility model relates to the technical field of disposable hygiene product testing devices, in particular to a device for quickly detecting the waist welding strength of pull-ups. Background Art

[0002] In the disposable hygiene product industry, raw materials and technology are innovated relatively fast. In the selection of surface layer and bottom layer materials, ultrafine denier fibers (0.6 - 0.8D) are pursued for very soft touch. The bottom layer material of pull-ups has also been upgraded from spunbond soft, extremely soft, and bicomponent to hot air ultrafine denier fibers. For the hot air bottom layer, when detecting the waist welding strength by ultrasonic or traditional hot pressing, it depends on manual cutting and dividing into three parts: upper, middle, and lower according to regions. The cutting width of each part is 25.4 mm. Test with a laboratory tensile tester. The total time for cutting five standard specimens in a group plus the test time is 30 minutes. For manufacturers that attach importance to quality control, the machine will stop waiting for the test results, resulting in a great waste of production and labor time costs. Some manufacturers adopt the mode of starting the machine while testing. If products with waist burst or cracking due to unqualified waist welding strength flow into the market during the process, it will bring irreversible negative impacts to the manufacturer or brand, such as batch recall of products.

[0003] In order to overcome the above-mentioned objective problems, the utility model provides a device for quickly detecting the waist welding strength of pull-ups. Summary of the Utility Model

[0004] The main purpose of the utility model is to provide a device for quickly detecting the waist welding strength of pull-ups, so as to effectively solve the problems raised in the background art.

[0005] To achieve the above purpose, the utility model adopts the following technical solutions: A device for quickly detecting the waist welding strength of pull-ups, including a frame device and a detection device. The frame device includes a platform-shaped base. A control panel is arranged on the front side of the base. An n-shaped bracket is arranged on the rear side above the base. A fixed seat is arranged on the front side of the base in front of the n-shaped bracket. A motor is arranged on the top surface of the n-shaped bracket. The motor shaft is connected to a lead screw. A nut is sleeved on the lead screw. The nut is fixed on a fixture module. A travel switch contact piece is fixed on the left side below the fixture module. An upper limit travel switch and a lower limit travel switch are fixed on the left side plate of the n-shaped bracket above and below the travel switch contact piece.

[0006] The detection device includes a pressure test plate fixed in the middle of the lower side of the fixture module. A pressure sensor is installed on the pressure test plate and is electrically connected to the control panel. An upper specimen clamp is fixed on the pressure test plate. The upper specimen clamp is provided with an upper horizontal cross bar. A lower specimen clamp is fixedly installed on the fixed seat of the frame device. The lower specimen clamp is provided with a lower horizontal cross bar.

[0007] Preferably, the upper horizontal crossbar and the lower horizontal crossbar are in a vertical plane parallel to the N-shaped bracket, and the ends of the two horizontal crossbars face the same side and are aligned vertically.

[0008] Preferably, the lengths of the upper horizontal crossbar and the lower horizontal crossbar are ≥120 mm.

[0009] Preferably, the distance between the upper horizontal crossbar and the lower horizontal crossbar is 175 - 180 mm.

[0010] Preferably, during testing, it is not necessary to set the zero position on the control panel again, and the test can be directly carried out.

[0011] Preferably, the maximum up-and-down stroke of the fixture module is 550 mm.

[0012] The beneficial effects of the present utility model: It breaks through the existing detection mode in the industry, changes from traditional laboratory measurement to on-line rapid and real-time sampling inspection, replaces subjective human judgment with instruments and data science, and achieves all-round and non-blind-spot monitoring of the waist circumference welding strength value, which not only saves time but also ensures product quality and avoids the risk of unqualified products flowing into the market. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Attached Figure 1 is a schematic structural diagram of the present utility model.

[0014] Attached Figure 2 is a three-dimensional structural schematic diagram of the pressure measurement part of the present utility model.

[0015] Attached Figure 1 and 2 In, the upper limit travel switch 1, the lower limit travel switch 2, the control panel 3, the travel switch contact piece 4, the fixture module 5, the growth pants specimen 6, the fixed seat 7, the base 8, the pressure sensor 9, the upper specimen clamp 10, the upper horizontal crossbar 10a, the lower specimen clamp 11, the lower horizontal crossbar 11a, the pressure test plate 12, the lead screw 13, the motor 14, the N-shaped bracket 15. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0016] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in combination with the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

[0017] Attached Figure 1 and 2As shown in the figure, a device for rapidly detecting the welding strength of the waist of a pull-up pants includes a frame device and a detection device. The frame device includes a platform-shaped base 8. A control panel 3 is provided on the front side of the base 8. An n-shaped bracket 15 is provided on the rear side above the base 8. A fixed seat 7 is provided on the front side of the base 8 in front of the n-shaped bracket 15. A motor 14 is provided on the top surface of the n-shaped bracket 15. The shaft of the motor 14 is connected to a lead screw 13. A nut is sleeved on the lead screw 13. The nut is fixed to a fixture module 5. A travel switch contact piece 4 is fixed on the left side below the fixture module 5. An upper limit travel switch 1 and a lower limit travel switch 2 are fixed on the left side plate of the n-shaped bracket 15 on the upper side and the lower side of the travel switch contact piece 4.

[0018] The detection device includes a pressure test plate 12 fixed in the middle of the lower side surface of the fixture module 5. A pressure sensor 9 is installed on the pressure test plate and is electrically connected to the control panel 3. An upper specimen clamp 10 is fixed on the pressure test plate 12. The upper specimen clamp 10 is provided with an upper horizontal cross bar 10a. The lower specimen clamp 11 is fixedly installed on the fixed seat 7 of the frame device. The lower specimen clamp 11 is provided with a lower horizontal cross bar 11a.

[0019] The upper horizontal cross bar 10a and the lower horizontal cross bar 11a are in a vertical plane parallel to the n-shaped bracket 15, and the ends of the two horizontal cross bars face the same side and are aligned vertically.

[0020] The lengths of the upper horizontal cross bar 10a and the lower horizontal cross bar are ≥120 mm.

[0021] The distance between the upper horizontal cross bar 10a and the lower horizontal cross bar is 175 - 180 mm.

[0022] During the test, it is not necessary to set the zero position on the control panel (3) again and the test can be directly carried out.

[0023] The maximum up and down travel of the fixture module 5 is 550 mm.

[0024] During the test, the pull-up pants specimen 6 is set on the upper horizontal cross bar 10a and the lower horizontal cross bar 11a. The motor 14 is started for tensile testing, and the test result is obtained according to the data displayed by the pressure sensor 9.

[0025] Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A device for quickly detecting the welding strength of the waist of a pull-up diaper, characterized in that: It includes a frame device and a detection device. The frame device includes a platform-shaped base. A control panel is arranged on the front side of the base. An n-shaped bracket is arranged on the rear side above the base. A fixing seat is arranged on the front side of the base and in front of the n-shaped bracket. A motor is arranged on the top surface of the n-shaped bracket. The motor shaft is connected to a lead screw. A nut is sleeved on the lead screw. The nut is fixed on a fixture module. A travel switch contact piece is fixed on the left side below the fixture module. An upper limit travel switch and a lower limit travel switch are fixed on the left side plate of the n-shaped bracket on the upper side and the lower side of the travel switch contact piece. The detection device includes a pressure test plate fixed in the middle of the lower side surface of the fixture module. A pressure sensor is installed on the pressure test plate and is electrically connected to the control panel. An upper specimen clamp is fixed on the pressure test plate. The upper specimen clamp is provided with an upper horizontal cross bar. A lower specimen clamp is fixedly installed on the fixing seat of the frame device. The lower specimen clamp is provided with a lower horizontal cross bar.

2. The device for quickly detecting the welding strength of the waist of a growth pant according to claim 1, wherein: The upper horizontal cross bar and the lower horizontal cross bar are in a vertical plane parallel to the n-shaped bracket, and the ends of the two horizontal cross bars face the same side and are aligned vertically.

3. The device for quickly detecting the welding strength of the waist circumference of a growth pant according to claim 1, wherein: The length of the upper horizontal cross bar and the lower horizontal cross bar is ≥ 120 mm.

4. The device for quickly detecting the welding strength of the waist of a growing pant according to claim 1, characterized in that: The distance between the upper horizontal cross bar and the lower horizontal cross bar is 175 - 180 mm.

5. The device for quickly detecting the welding strength of the waist of a growth pant according to claim 1, characterized in that: The maximum up and down travel of the fixture module is 550 mm.