Self-crosslinking photovoltaic cable
By introducing wear-resistant sleeves and multi-layer protection structures into self-crosslinked photovoltaic cables, the wear problem caused by collision during construction and use of the cable is solved, extending the service life of the cable and improving wear resistance.
Patent Information
- Application Number
- CN202422191512.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-07
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-09-07
AI Technical Summary
Self-crosslinked photovoltaic cables are prone to collision with the ground or other objects during construction and use, resulting in friction and wear, affecting the service life of the cable.
A self-crosslinked photovoltaic cable is designed, including a cable body and a wear-resistant sleeve. The wear-resistant sleeve is equipped with a clamp seat, locking bolts, bumps, convex columns, connecting bolts and other structures. Multiple layers of protective layers are provided on the outside, including an outer sheath, a fill layer, a buffer layer, a flame retardant layer and a cross-linked polyethylene insulating layer. The first and second wear-resistant layers and metal mesh layers are provided in the wear-resistant sleeve.
Through the fixing structure of the clamp seat and locking bolts and the design of multi-layer protective layers, the cable is prevented from contacting directly with other objects, extending the service life of the cable and improving wear resistance.
Smart Images

Figure CN223078874U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cables, in particular to a self-crosslinking photovoltaic cable. Background Art
[0002] Crosslinked cable is short for crosslinked polyethylene insulated cable. Crosslinked cables are applicable to power transmission and distribution lines with a power frequency alternating voltage of 500 KV and below. Most high-voltage cables use crosslinked polyethylene insulation. When the self-crosslinking photovoltaic cable is under construction and in use, the cable will collide with the ground or other objects, increasing the friction and wear of the cable, thus affecting the service life of the cable. Therefore, a self-crosslinking photovoltaic cable is proposed to overcome the above defects. Content of the Utility Model
[0003] Aiming at the problems in the prior art, the utility model provides a self-crosslinking photovoltaic cable.
[0004] The technical solution adopted by the utility model to solve its technical problems is a self-crosslinking photovoltaic cable, which includes a cable body and a wear-resistant sleeve. The cable body is arranged inside the wear-resistant sleeve. Clamping seats are arranged at both ends of the wear-resistant sleeve. Two locking bolts are arranged above the wear-resistant sleeve. Two screw holes adapted to the locking bolts are opened on each of the two clamping seats. Convex blocks are integrally formed on both sides of each of the two clamping seats. A convex column is integrally formed on the side wall of each convex block. A slot adapted to the convex column is opened on the side wall of each convex block away from the convex column. Two connecting bolts are arranged on both sides of the wear-resistant sleeve. A screw hole adapted to the connecting bolt is opened on each convex block. A slot adapted to the connecting bolt is opened on each convex column.
[0005] By adopting the above technical solution, the setting of the clamping seat and the locking bolt facilitates the fixation of the wear-resistant sleeve. The setting of the convex block, the connecting bolt and the convex column facilitates the splicing of the clamping seat and the lengthening of the wear-resistant sleeve. The wear-resistant sleeve can protect the cable body, prevent the cable body from directly contacting other objects, and extend the service life of the cable body.
[0006] Specifically, the cable body includes an outer sheath, a filling layer, a buffer layer, a flame-retardant layer, a crosslinked polyethylene insulation layer and a core wire. The filling layer is located between the outer sheath and the buffer layer. The flame-retardant layer is located between the buffer layer and the crosslinked polyethylene insulation layer. The core wire is located inside the crosslinked polyethylene insulation layer.
[0007] By adopting the above technical solution, the settings of the outer sheath, the filling layer, the buffer layer, the flame-retardant layer and the crosslinked polyethylene insulation layer can provide multiple protections for the core wire.
[0008] Specifically, a plurality of accommodating cavities are provided on the filling layer, and metal wires are arranged in the plurality of accommodating cavities.
[0009] By adopting the above technical solution, the setting of the wire improves the tensile property of the cable body.
[0010] Specifically, the wear-resistant sleeve includes a first wear-resistant layer, a metal mesh layer and a second wear-resistant layer, and the metal mesh layer is located between the first wear-resistant layer and the second wear-resistant layer.
[0011] By adopting the above technical solution, the setting of the first wear-resistant layer, the metal mesh layer and the second wear-resistant layer improves the wear-resistant property of the wear-resistant sleeve.
[0012] Specifically, support blocks are integrally formed at the bottom ends of the two clamp seats, and two through holes are formed in each of the two support blocks.
[0013] By adopting the above technical solution, passing the end of the bolt through the through hole in the support block facilitates fixing the support block at a specified position and can prevent the clamp seat and the cable body from displacing.
[0014] Advantages of the present utility model:
[0015] (1) For the self-crosslinking photovoltaic cable of the present utility model, the setting of the clamp seat and the locking bolt facilitates fixing the wear-resistant sleeve. The setting of the convex block, the connecting bolt and the convex column facilitates the splicing of the clamp seat and the lengthening of the wear-resistant sleeve. The wear-resistant sleeve can protect the cable body, prevent the cable body from directly contacting other objects, and extend the service life of the cable body.
[0016] (2) For the self-crosslinking photovoltaic cable of the present utility model, the setting of the outer sheath, the filling layer, the buffer layer, the flame-retardant layer and the crosslinked polyethylene insulating layer can provide multiple protections for the core wire. The setting of the first wear-resistant layer, the metal mesh layer and the second wear-resistant layer improves the wear-resistant property of the wear-resistant sleeve. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The present utility model will be further described below in conjunction with the drawings and embodiments.
[0018] Figure 1 is a structural schematic diagram of the present utility model;
[0019] Figure 2 is for the present utility model Figure 1 enlarged view of the structure at A in;
[0020] Figure 3 is a sectional view of the cable body of the present utility model;
[0021] Figure 4 is a sectional view of the wear-resistant sleeve of the present utility model.
[0022] In the figure: 1. cable body; 10. outer sheath; 11. filling layer; 12. metal wire; 13. buffer layer; 14. flame retardant layer; 15. cross-linked polyethylene insulation layer; 16. core wire; 2. wear-resistant sleeve; 20. first wear-resistant layer; 21. metal mesh layer; 22. second wear-resistant layer; 3. locking bolt; 4. clamp seat; 5. protrusion; 6. connecting bolt; 7. protrusion; 8. support block. DETAILED DESCRIPTION
[0023] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0024] In order to protect the cable body 1, as an embodiment of the utility model, as Figure 1 , Figure 2 As shown, a self-cross-linking photovoltaic cable described in the utility model includes a cable body 1 and a wear-resistant sleeve 2, the cable body 1 is arranged in the wear-resistant sleeve 2, both ends of the wear-resistant sleeve 2 are provided with clamping seats 4, two locking bolts 3 are arranged above the wear-resistant sleeve 2, and two screw holes matching the locking bolts 3 are provided on the two clamping seats 4, both sides of the two clamping seats 4 are integrally formed with protrusions 5, the side walls of each of the protrusions 5 are integrally formed with a protrusion 7, and the side walls of each protrusion 5 away from the protrusion 7 are provided with a slot matching the protrusion 7, two connecting bolts 6 are provided on both sides of the wear-resistant sleeve 2, each of the protrusions 5 is provided with a screw hole matching the connecting bolt 6, and each of the protrusions 7 is provided with a slot matching the connecting bolt 6.
[0025] When in use, the setting of the clamp seat 4 and the locking bolt 3 facilitates the fixation of the wear-resistant sleeve 2. The setting of the protrusion 5, the connecting bolt 6 and the boss 7 facilitates the splicing of the clamp seat 4 and the extension of the wear-resistant sleeve 2. The wear-resistant sleeve 2 can protect the cable body 1 and prevent the cable body 1 from directly contacting other objects, thereby extending the service life of the cable body 1.
[0026] In order to provide multiple protections for the core wire 16, for example, Figure 3 As shown, the cable body 1 includes an outer sheath 10, a filling layer 11, a buffer layer 13, a flame retardant layer 14, a cross-linked polyethylene insulation layer 15 and a core wire 16, the filling layer 11 is located between the outer sheath 10 and the buffer layer 13, the flame retardant layer 14 is located between the buffer layer 13 and the cross-linked polyethylene insulation layer 15, and the core wire 16 is located on the inner side of the cross-linked polyethylene insulation layer 15.
[0027] In order to improve the tensile performance of the cable body 1, for example, Figure 3 As shown, a plurality of accommodating cavities are provided on the filling layer 11, and metal wires 12 are provided in each of the plurality of accommodating cavities.
[0028] To improve the wear resistance of the wear-resistant sleeve 2, exemplarily, as Figure 4 shown, the wear-resistant sleeve 2 includes a first wear-resistant layer 20, a metal mesh layer 21, and a second wear-resistant layer 22, and the metal mesh layer 21 is located between the first wear-resistant layer 20 and the second wear-resistant layer 22.
[0029] To facilitate the fixation of the clamping seat 4, exemplarily, as Figure 2 shown, support blocks 8 are integrally formed at the bottom ends of the two clamping seats 4, and two through holes are formed in each of the two support blocks 8.
[0030] When the utility model is in use, the setting of the clamping seat 4 and the locking bolt 3 facilitates the fixation of the wear-resistant sleeve 2. The setting of the convex block 5, the connecting bolt 6, and the convex column 7 facilitates the splicing of the clamping seat 4 and the lengthening of the wear-resistant sleeve 2. Passing the end of the bolt through the through hole in the support block 8 facilitates the fixation of the support block 8 at a specified position and can prevent the displacement of the clamping seat 4 and the cable body 1;
[0031] The wear-resistant sleeve 2 can protect the cable body 1 and prevent the cable body 1 from directly contacting other objects. The settings of the outer sheath 10, the filling layer 11, the metal wire 12, the buffer layer 13, the flame-retardant layer 14, and the cross-linked polyethylene insulating layer 15 can provide multiple protections for the core wire 16. The settings of the first wear-resistant layer 20, the metal mesh layer 21, and the second wear-resistant layer 22 improve the wear resistance of the wear-resistant sleeve 2, thereby extending the service life of the cable body 1.
[0032] The above shows and describes the basic principles, main features, and advantages of the utility model. Those skilled in the art of this industry should understand that the utility model is not limited by the above embodiments. The above embodiments and the descriptions in the specification only illustrate the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, and these changes and improvements all fall within the scope of protection required by the utility model. The scope of protection required by the utility model is defined by the appended claims and their equivalents. The content not detailedly described in the utility model belongs to the prior art well-known to those skilled in the art.
Claims
1. A self-crosslinking photovoltaic cable, characterized in that, It includes a cable body (1) and a wear-resistant sleeve (2). The cable body (1) is arranged inside the wear-resistant sleeve (2). Clamping seats (4) are provided at both ends of the wear-resistant sleeve (2). Two locking bolts (3) are provided above the wear-resistant sleeve (2). Two screw holes adapted to the locking bolts (3) are formed on each of the two clamping seats (4). Protrusions (5) are integrally formed on both sides of each of the two clamping seats (4). A protruding column (7) is integrally formed on the side wall of each protrusion (5). A slot adapted to the protruding column (7) is formed on the side wall of each protrusion (5) away from the protruding column (7). Two connecting bolts (6) are provided on both sides of the wear-resistant sleeve (2). Screw holes adapted to the connecting bolts (6) are formed on each of the protrusions (5). Slots adapted to the connecting bolts (6) are formed on each of the protruding columns (7).
2. The self-crosslinking photovoltaic cable according to claim 1, wherein The cable body (1) includes an outer sheath (10), a filling layer (11), a buffer layer (13), a flame-retardant layer (14), a cross-linked polyethylene insulation layer (15), and a core wire (16). The filling layer (11) is located between the outer sheath (10) and the buffer layer (13). The flame-retardant layer (14) is located between the buffer layer (13) and the cross-linked polyethylene insulation layer (15). The core wire (16) is located inside the cross-linked polyethylene insulation layer (15).
3. The self-crosslinking photovoltaic cable according to claim 2, wherein, A plurality of accommodation cavities are provided on the filling layer (11), and metal wires (12) are provided in the plurality of accommodation cavities.
4. The self-crosslinking photovoltaic cable according to claim 1, characterized in that, The wear-resistant sleeve (2) includes a first wear-resistant layer (20), a metal mesh layer (21), and a second wear-resistant layer (22). The metal mesh layer (21) is located between the first wear-resistant layer (20) and the second wear-resistant layer (22).
5. A self-crosslinking photovoltaic cable according to claim 1, characterized in that, Support blocks (8) are integrally formed at the bottom ends of the two clamping seats (4), and two through holes are formed on each of the two support blocks (8).