Spraying device for ball cage machining
By designing the spray rack in the spray device to swing back and forth and rotation of the lower pocket grid, the problem of uneven spraying of the ball cage is solved, and uniform spraying of the ball cage and effective utilization of the paint liquid is achieved.
Patent Information
- Application Number
- CN202421861692.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-02
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-08-02
AI Technical Summary
When the existing spraying device sprays the ball cage, the spraying is uneven, especially the spraying of the clamping part is not in place, resulting in poor spraying effect of the ball cage.
A spraying device is designed, which drives the spray rack to swing and rotates the lower pocket grid rack through the motor, and combines the paint supply assembly and the reflow assembly to achieve uniform spraying of paint liquid and recycling of excess paint liquid to ensure uniform spraying of the cage surface.
The uniform spraying of the cage surface is achieved, the spraying effect is improved, and the waste of paint liquid is reduced.
Smart Images
Figure CN223083038U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ball cage processing equipment, in particular to a spraying device for ball cage processing. Background Art
[0002] A ball cage, also known as a "constant velocity universal joint", is an important component in a car's transmission system. Its function is to transmit the power of the engine from the transmission to the drive wheels, enabling the car to drive at high speed. There are many types of constant velocity universal joints used in cars, among which the most commonly used are the ball cage type constant velocity universal joint and the tripod type constant velocity universal joint. Spraying devices are often used in the production of ball cages. However, the existing spraying devices cannot spray the ball cages very evenly, and the clamping parts are often not sprayed during the clamping process, resulting in poor spraying effects of the ball cages. Summary of the Utility Model
[0003] In view of this, the utility model provides a spraying device for ball cage processing, which can reciprocally swing the spraying frame and continuously rotate the lower pocket wire frame, so that the paint liquid can be sprayed more evenly onto the ball cages in the lower pocket wire frame, improving the spraying effect of the ball cages.
[0004] The technical solution is: a spraying device for ball cage processing, including a chassis, a box body, a box door, a paint supply component, a motor I, a rotating rod, a rocker, a fixing frame, a sliding plate, a rotating plate, a spraying frame, a motor II, a fixing plate, an upper cover wire frame and a lower pocket wire frame. There is a box body above the chassis. The inside of the box body is a hollow structure. One side of the box body is connected with a box door through a hinge. There is a paint supply component arranged above the chassis, and the paint supply component is connected with the box body. There is a motor I above the box body. A rotating rod is arranged on the output shaft of the motor I. A rocker is rotatably connected to the rotating rod. There is a fixing frame inside the box body. Two sliding plates are slidably connected above the fixing frame. A rotating plate is rotatably connected to the fixing frame. A spraying frame is arranged on the rotating plate. The inside of the spraying frame is communicated with the paint supply component. There is a motor II above the box body. The output shaft of the motor II passes through the box body and a retaining frame. A fixing plate is arranged on the output shaft of the motor II. An upper cover wire frame is rotatably connected to the fixing plate. A lower pocket wire frame is arranged on the fixing plate, and the lower pocket wire frame contacts the upper cover wire frame.
[0005] Preferably, convex blocks are arranged on the upper parts of both sliding plates. The convex block of one of the sliding plates is rotatably connected to the rocker. One-word holes are opened at both ends of the rotating plate. The convex blocks on the two sliding plates are respectively located in the two one-word holes of the rotating plate.
[0006] Preferably, the paint supply component includes a paint tank, a pump I, a paint inlet pipe and a hose. There is a paint tank above the chassis. A paint inlet is opened above the paint tank. There is a pump I above the paint tank. The inlet of the pump I is communicated with the inside of the paint tank. There is a paint inlet pipe above the box body. The paint inlet pipe is communicated with the outlet of the pump I. The paint inlet pipe passes through the upper part of the box body. A hose is arranged below the paint inlet pipe. The hose is communicated with the inside of the spraying frame.
[0007] Preferably, a fixing component is also included, which is arranged on the upper cover grid frame and the lower pocket grid frame. The fixing component includes a buckle frame, an elastic card frame and a wedge block. The upper cover grid frame is provided with a buckle frame, and a slot is opened on the buckle frame. The lower pocket grid frame is located directly below the upper cover grid frame, and an elastic card frame is provided on the lower pocket grid frame. The elastic card frame is provided with a wedge block, and the wedge block contacts the slot of the buckle frame.
[0008] Preferably, a reflux component is also included, and the reflux component is arranged in the lower part of the box body. The reflux component includes a baffle frame, a collecting frame and a second pump. A baffle frame is provided inside the box body, and the baffle frame is in an L-shaped structure. A collecting frame is provided at the bottom of the box body, and the interior of the collecting frame is in an inverted cone structure. The collecting frame is fixedly connected to the baffle frame. A second pump is provided at the bottom of the box body, and the liquid inlet of the second pump is connected to the interior of the collecting frame, and the liquid outlet of the second pump is connected to the interior of the paint box.
[0009] The beneficial effects are as follows: first, manually open the box door and press the wedge, then put the ball cage that needs to be sprayed into the lower pocket grid frame and pour the paint into the paint box, then manually buckle the upper cover grid frame, and start pump one, pump two, motor one and motor two, so that the paint liquid is evenly sprayed into the lower pocket grid frame, the ball cage rolls while spraying paint, and excess paint liquid is sprayed onto the baffle frame and then flows into the collection frame along the baffle frame, so that the spray frame can be swung back and forth and the lower pocket grid frame can be continuously rotated, so that the paint liquid is more evenly sprayed onto the ball cage in the lower pocket grid frame, thereby making the spraying effect of the ball cage better, and the splashed paint liquid can also be blocked and returned to the paint box, thereby avoiding the waste of paint liquid as much as possible. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Figure 1 This is a schematic diagram of the first three-dimensional structure of the utility model.
[0011] Figure 2 This is a schematic diagram of the second three-dimensional structure of the utility model.
[0012] Figure 3 This is a schematic diagram of a partially cutaway three-dimensional structure of the first type of the utility model.
[0013] Figure 4 It is a schematic diagram of a second partially cutaway three-dimensional structure of the utility model.
[0014] Figure 5 For this utility model Figure 4 Schematic diagram of the enlarged three-dimensional structure of species I.
[0015] Attached drawing reference numerals: 1 - chassis, 2 - box body, 3 - box door, 4 - paint box, 5 - pump one, 6 - paint inlet pipe, 7 - hose, 8 - baffle, 9 - collection frame, 10 - pump two, 11 - motor one, 12 - rotating rod, 13 - rocker, 14 - fixing frame, 15 - slide plate, 16 - rotating plate, 17 - spraying frame, 18 - motor two, 19 - fixing plate, 20 - upper cover wire frame, 21 - buckling frame, 22 - lower pocket wire frame, 23 - elastic clamping frame, 24 - wedge block. Specific implementation manner
[0016] The present utility model will be further described below in conjunction with the attached drawings and embodiments.
[0017] Embodiment 1: A spraying device for ball cage processing, as Figures 1 - 5 shown, comprising a chassis, a box body, a box door, a paint supply assembly, a motor one, a rotating rod, a rocker, a fixing frame, a slide plate, a rotating plate, a spraying frame, a motor two, a fixing plate, an upper cover wire frame and a lower pocket wire frame. A box body is provided on the upper part of the chassis. The inside of the box body is a hollow structure. One side of the box body is connected with a box door through a hinge. A paint supply assembly is arranged on the upper part of the chassis. The paint supply assembly is connected with the box body. A motor one is provided on the upper part of the box body. A rotating rod is provided on the output shaft of the motor one. A rocker is rotatably connected to the rotating rod. A fixing frame is arranged inside the box body. Two slide plates are slidably connected to the upper part of the fixing frame. A rotating plate is rotatably connected to the fixing frame. A spraying frame is provided on the rotating plate. The inside of the spraying frame is communicated with the paint supply assembly. A motor two is provided on the upper part of the box body. The output shaft of the motor two passes through the box body and the baffle. A fixing plate is provided on the output shaft of the motor two. An upper cover wire frame is rotatably connected to the fixing plate. A lower pocket wire frame is provided on the fixing plate. The lower pocket wire frame contacts the upper cover wire frame.
[0018] Furthermore, convex blocks are provided on the upper parts of both slide plates. The convex block of one of the slide plates is rotatably connected to the rocker. One-word holes are opened at both ends of the rotating plate. The convex blocks on the two slide plates are respectively located in the two one-word holes of the rotating plate.
[0019] Furthermore, the paint supply assembly includes a paint box, a pump one, a paint inlet pipe and a hose. A paint box is provided on the upper part of the chassis. A paint inlet is opened on the upper part of the paint box. A pump one is provided on the upper part of the paint box. The liquid inlet of the pump one is communicated with the inside of the paint box. A paint inlet pipe is provided on the upper part of the box body. The paint inlet pipe is communicated with the liquid outlet of the pump one. The paint inlet pipe passes through the upper part of the box body. A hose is provided below the paint inlet pipe. The hose is communicated with the inside of the spraying frame.
[0020] Furthermore, a fixing component is further included. The fixing component is arranged on the upper cover wire frame and the lower pocket wire frame. The fixing component includes a buckling frame, an elastic clamping frame and a wedge block. A buckling frame is provided on the upper cover wire frame. A notch is opened on the buckling frame. The lower pocket wire frame is located directly below the upper cover wire frame. An elastic clamping frame is provided on the lower pocket wire frame. A wedge block is provided on the elastic clamping frame. The wedge block contacts the notch of the buckling frame.
[0021] Furthermore, it also includes a reflux component, which is arranged in the lower part of the box body. The reflux component includes a baffle frame, a collecting frame and two pumps. The box body is provided with a baffle frame, which is in an L-shaped structure. The bottom of the box body is provided with a collecting frame, and the inside of the collecting frame is in an inverted cone structure. The collecting frame is fixedly connected to the baffle frame. The bottom of the box body is provided with two pumps, and the liquid inlet of the two pumps is connected to the inside of the collecting frame, and the liquid outlet of the two pumps is connected to the inside of the paint box.
[0022] At first, the upper cover grid frame contacts with the lower pocket grid frame, and the wedge block contacts with the notch of the buckle frame. First, manually open the box door and press the wedge block, so that the wedge block drives the elastic card frame to swing toward the direction close to the upper cover grid frame, and the wedge block is disengaged from the notch of the upper cover grid frame. Manually pull the upper cover grid frame to swing upward, and the upper cover grid frame drives the buckle frame to swing upward, and the upper cover grid frame is disengaged from the lower pocket grid frame. Then, manually put the ball cage to be sprayed into the lower pocket grid frame and pour the paint into the paint box. After that, manually pull the upper cover grid frame to swing downward, and the upper cover grid frame drives the buckle frame to swing downward. The upper cover grid frame contacts with the lower pocket grid frame again, and the buckle frame contacts with the wedge block, and the buckle frame resists the wedge block and drives the wedge The block and the elastic bracket swing again in the direction close to the upper cover grid frame. When the buckle frame moves downward again, the notch of the buckle frame will contact the wedge block, and the buckle frame will no longer resist the wedge block, so that the wedge block and the elastic bracket swing in the direction away from the upper cover grid frame, and the wedge block will clamp the buckle frame. Then, pump 1, pump 2, motor 1 and motor 2 are manually started. Pump 1 will pump the paint liquid in the paint box into the paint inlet pipe, and the paint liquid will enter the spray rack through the hose and be sprayed out by several nozzles. The output shaft of motor 1 drives the rotating rod to rotate, and the rotating rod drives the rocker to swing back and forth at a certain angle continuously. The rocker drives the rotating plate to swing back and forth at a certain angle continuously up and down, and the rotating plate drives the two slide plates and the spray rack to move up and down continuously. The paint is evenly sprayed into the lower pocket grid frame, so that the ball cage can be rolled while spraying paint, and the excess paint is sprayed onto the baffle frame, and then flows into the collection frame along the baffle frame. Pump 2 will draw the paint in the collection frame into the paint box. After the ball cage is sprayed, pump 1, pump 2, motor 1 and motor 2 are manually closed, and the box door is opened again manually and the wedge is pressed, so that the wedge drives the elastic card frame to swing again in the direction close to the upper cover grid frame, and the wedge is pressed against the upper cover grid frame. The slot of the cover grid is disengaged again, and the upper cover grid is manually pulled upward to swing again, and the upper cover grid drives the buckle frame to swing upward again, and the upper cover grid is disengaged from the lower pocket grid again, and then the ball cage is manually taken out and the ball cage to be sprayed is put back into the lower pocket grid, and then the upper cover grid is manually pulled downward to swing again, and the wedge block is stuck with the buckle frame, and so on and so forth, which can make the spray frame swing back and forth and the lower pocket grid continuously rotate, so that the paint liquid is sprayed more evenly onto the ball cage in the lower pocket grid, thereby making the spraying effect of the ball cage better, and can also block the splashed paint liquid and return it to the paint box, so as to avoid paint waste as much as possible.
[0023] The above are only the preferred embodiments of the present utility model. It should be noted that for those of ordinary skill in the art, without departing from the principle of the present utility model, several improvements and modifications can be made, and these improvements and modifications should also be regarded as the protection scope of the present utility model.
Claims
1. A spraying device for cardan joint processing, characterized in that, The invention comprises a base frame, a box body, a box door, a paint supply component, a motor 1, a rotating rod, a rocker, a fixed frame, a skateboard, a rotating plate, a spray rack, a motor 2, a fixed plate, an upper cover grid frame and a lower pocket grid frame. A box body is provided on the upper part of the base frame, the interior of the box body is a hollow structure, a box door is connected to one side of the box body by a hinge, a paint supply component is provided on the upper part of the base frame, the paint supply component is connected to the box body, a motor 1 is provided on the upper part of the box body, a rotating rod is provided on the output shaft of the motor 1, a rocker is rotatably connected to the rotating rod, a fixed frame is provided inside the box body, two skateboards are slidably connected to the upper part of the fixed frame, a rotating plate is rotatably connected to the fixed frame, a spray rack is provided on the rotating plate, the interior of the spray rack is connected with the paint supply component, a motor 2 is provided on the upper part of the box body, the output shaft of the motor 2 passes through the box body and the baffle frame, a fixed plate is provided on the output shaft of the motor 2, the upper cover grid frame is rotatably connected to the fixed plate, a lower pocket grid frame is provided on the fixed plate, and the lower pocket grid frame contacts with the upper cover grid frame.
2. The spraying device for cardan joint processing according to claim 1, characterized in that, The upper parts of the two slides are provided with convex blocks, the convex block of one of the slides is rotatably connected with the rocker, two ends of the rotating plate are provided with slotted holes, and the convex blocks on the two slides are respectively located in the two slotted holes of the rotating plate.
3. The spraying device for constant velocity joint machining according to claim 1, characterized in that, The paint supply assembly includes a paint box, a pump, a paint inlet pipe and a hose. A paint box is provided on the upper part of the base frame, a paint inlet is opened on the upper part of the paint box, a pump is provided on the upper part of the paint box, the liquid inlet of the pump is connected with the interior of the paint box, a paint inlet pipe is provided on the upper part of the box body, the paint inlet pipe is connected with the liquid outlet of the pump, the paint inlet pipe passes through the upper part of the box body, a hose is provided at the lower part of the paint inlet pipe, and the hose is connected with the interior of the spray rack.
4. A spraying device for constant velocity joint processing, characterized in that, It also includes a fixing component, which is arranged on the upper cover grid frame and the lower pocket grid frame. The fixing component includes a buckle frame, an elastic card frame and a wedge block. The upper cover grid frame is provided with a buckle frame, and a slot is opened on the buckle frame. The lower pocket grid frame is located directly below the upper cover grid frame, and an elastic card frame is provided on the lower pocket grid frame. The elastic card frame is provided with a wedge block, and the wedge block contacts the slot of the buckle frame.
5. A spraying device for constant velocity joint machining according to claim 1, characterized in that, It also includes a reflux component, which is arranged in the lower part of the box body. The reflux component includes a baffle frame, a collecting frame and two pumps. The box body is provided with a baffle frame, which is an L-shaped structure. The bottom of the box body is provided with a collecting frame, and the inside of the collecting frame is an inverted cone structure. The collecting frame is fixedly connected to the baffle frame. The bottom of the box body is provided with two pumps, and the liquid inlet of the two pumps is connected to the inside of the collecting frame, and the liquid outlet of the two pumps is connected to the inside of the paint box.