Separator for concrete water reducing agent production
By designing a separator for rotary transmission components and chain transmission systems, the problems of incomplete screening of agglomerated raw materials and blocked devices in the prior art are solved, and efficient screening and impurity removal in the production process of concrete water reducing agent are achieved.
Patent Information
- Application Number
- CN202421750341.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-23
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-07-23
AI Technical Summary
The existing separator for the production of concrete water reducing agent cannot break the agglomerate raw materials in advance, resulting in incomplete screening and easy to cause the device to be blocked.
A separator including a rotary transmission assembly is designed to break up the agglomerated raw materials through a motor-driven agitated blade and a rotating pipe, and a chain transmission system is used to drive the separation cage to rotate for screening, combining discharge and sewage valves to achieve effective separation of raw materials.
It is possible to break the agglomerated raw materials before sieving, avoiding the device blockage, ensuring the effective sieving of raw materials and timely discharge of impurities.
Smart Images

Figure CN223083220U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of separators, and specifically relates to a separator for the production of concrete water reducers. Background Technique
[0002] A concrete water reducer is a concrete admixture that can significantly reduce the mixing water consumption under the condition of maintaining the basic unchanged slump of the concrete; its production process may involve various chemical reactions and physical processes, including steps such as raw material mixing, reaction, screening, drying, etc.; in the step of raw material filtration, the existing separator cannot break up the agglomerated raw materials in advance before screening the raw materials, resulting in the inability to screen out the agglomerated raw materials and being prone to cause blockage of the device. Content of the Utility Model
[0003] In view of the above situation, in order to overcome the defects of the existing technology, the utility model provides a separator for the production of concrete water reducers, effectively solving the problem that the existing separator cannot break up the agglomerated raw materials in advance before screening the raw materials, resulting in the inability to screen out the agglomerated raw materials and being prone to cause blockage of the device.
[0004] To achieve the above purpose, the utility model provides the following technical solution: A separator for the production of concrete water reducers, including a device main body, the bottom of the device main body is fixedly installed with support legs at equal intervals in a ring shape, the middle part of the bottom of the device main body is fixedly installed with a discharge valve, a separation cage is arranged inside the device main body, a sewage discharge valve is fixedly installed at the bottom of the separation cage, an installation cylinder is arranged at the upper part of the device main body, a feed valve is fixedly installed on the surface of the installation cylinder, a motor is fixedly installed at the top of the installation cylinder, several stirring blades are arranged inside the installation cylinder, a rotary transmission component is arranged at the output end of the motor, and the rotary transmission component is in transmission connection with the separation cage and several stirring blades, a protective box is fixedly installed at the bottom inside the installation cylinder, and the output end of the motor extends into the protective box.
[0005] Preferably, the rotary transmission component includes a first bevel gear, the first bevel gear is fixedly installed at the output end of the motor and is located inside the protective box, a stirring rod is fixedly installed at the bottom of the first bevel gear, the lower part of the stirring rod extends into the installation cylinder and is fixedly connected with several stirring blades, a first shaft sleeve is fixedly installed at the bottom of the protective box, and the stirring rod is rotatably installed inside the first shaft sleeve.
[0006] Preferably, a second bevel gear is meshed and connected to one side of the first bevel gear. A first shaft rod is fixedly installed on one side of the second bevel gear. A second shaft sleeve is rotatably installed on the surface of the first shaft rod. The second shaft sleeve is fixedly installed between the installation cylinder and the protection box. A third bevel gear is fixedly installed at one end of the first shaft rod. A fourth bevel gear is meshed and connected to one side of the third bevel gear. A second shaft rod is fixedly installed at the bottom of the fourth bevel gear. Two third shaft sleeves are rotatably installed on the surface of the second shaft rod. Both of the two third shaft sleeves are fixedly connected to the installation cylinder through fixing rods. A rotating joint is fixedly installed at the bottom of the installation cylinder. A rotating pipe is rotatably installed at the bottom of the rotating joint. Three support rods are fixedly installed on the circumferential surface of the rotating joint. The bottoms of the third support rods are all fixedly connected to the device main body.
[0007] Preferably, a fourth shaft sleeve is rotatably installed in the middle of the surface of the rotating pipe. The fourth shaft sleeve is fixedly installed in the middle of the top of the device main body. The bottom of the rotating pipe is fixedly connected to the separation cage. A second sprocket is fixedly installed on the upper part of the surface of the rotating pipe. A first sprocket is fixedly installed at the bottom of the second shaft rod. The bottom of the first sprocket is rotatably connected to the device main body. A chain is meshed and connected between the first sprocket and the second sprocket.
[0008] Compared with the prior art, the beneficial effects of the present utility model are as follows: The operator inputs the raw materials into the interior of the installation cylinder through the feed valve. At the same time, the operator starts the motor to drive the first bevel gear to rotate. When the first bevel gear rotates, it drives the first stirring rod to rotate along the interior of the first shaft sleeve. When the first stirring rod rotates, it drives a plurality of stirring blades to rotate, thereby breaking up the agglomerated raw materials. The broken-up raw materials enter the interior of the separation cage through the rotating pipe. When the first bevel gear rotates, it drives the first shaft rod to rotate along the interior of the second shaft sleeve through the second bevel gear. When the first shaft rod rotates, it drives the fourth bevel gear to rotate through the third bevel gear;
[0009] When the fourth bevel gear rotates, it drives the second shaft rod to rotate along the interiors of the two third shaft sleeves. When the second shaft rod rotates, it drives the first sprocket to rotate. The first sprocket drives the second sprocket to rotate through the chain. When the second sprocket rotates, it drives the rotating pipe to rotate along the interior of the fourth shaft sleeve. When the rotating pipe rotates, it drives the separation cage to rotate, thereby quickly screening the raw materials inside the separation cage. Opening the discharge valve can discharge the raw materials, and then opening the sewage discharge valve can discharge the impurities; enabling this separator to break up the agglomerated raw materials in advance before screening the raw materials, thereby effectively screening the raw materials and preventing blockage of the device. Description of the Drawings
[0010] The drawings are used to provide a further understanding of the present utility model and constitute a part of the specification. They are used together with the embodiments of the present utility model to explain the present utility model and do not constitute a limitation to the present utility model.
[0011] In the drawings:
[0012] Figure 1 Schematic diagram of the separator structure for the production of concrete water reducer of the present utility model;
[0013] Figure 2 Schematic diagram of the internal structure of the main body of the device of the present utility model;
[0014] Figure 3 For the present utility model Figure 2 Schematic diagram of the partial enlarged structure;
[0015] In the figure: 1. Main body of the device; 2. Support legs; 3. Discharge valve; 4. Separation cage; 5. Drain valve; 6. Installation cylinder; 7. Feed valve; 8. Motor; 9. Stirring rod; 10. First bevel gear; 11. Protection box; 12. First shaft sleeve; 13. Stirring blade; 14. Second bevel gear; 15. First shaft rod; 16. Second shaft sleeve; 17. Third bevel gear; 18. Fourth bevel gear; 19. Second shaft rod; 20. Third shaft sleeve; 21. First sprocket; 22. Fourth shaft sleeve; 23. Rotating pipe; 24. Second sprocket; 25. Chain; 26. Rotating joint; 27. Support rod. Specific implementation mode
[0016] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments; based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0017] It is composed of Figures 1 to 3 Given, the present utility model includes the main body 1 of the device. Support legs 2 are fixedly installed at equal intervals in a ring at the bottom of the main body 1 of the device. A discharge valve 3 is fixedly installed in the middle of the bottom of the main body 1 of the device. A separation cage 4 is arranged inside the main body 1 of the device. A drain valve 5 is fixedly installed at the bottom of the separation cage 4. An installation cylinder 6 is arranged at the upper part of the main body 1 of the device. A feed valve 7 is fixedly installed on the surface of the installation cylinder 6. A motor 8 is fixedly installed at the top of the installation cylinder 6. A plurality of stirring blades 13 are arranged inside the installation cylinder 6. A rotary transmission assembly is arranged at the output end of the motor 8. The rotary transmission assembly is in transmission connection with the separation cage 4 and a plurality of stirring blades 13. A protection box 11 is fixedly installed at the bottom inside the installation cylinder 6. The output end of the motor 8 extends into the protection box 11.
[0018] The operator puts the raw materials into the interior of the installation cylinder 6 through the feed valve 7. At the same time, the operator starts the motor 8 to drive the rotation of the rotary transmission assembly. When the rotary transmission assembly rotates, it drives several stirring blades 13 to rotate, thereby breaking up the agglomerated raw materials. The broken raw materials enter the interior of the separation cage 4. While the rotary transmission assembly is rotating, it also drives the separation cage 4 to rotate, so as to quickly screen the raw materials inside the separation cage 4. Opening the discharge valve 3 can discharge the raw materials, and then opening the sewage discharge valve 5 can discharge the impurities; this enables the separator to break up the agglomerated raw materials in advance before screening the raw materials, so as to effectively screen the raw materials and prevent the device from being blocked.
[0019] The rotary transmission assembly includes a first bevel gear 10. The first bevel gear 10 is fixedly installed at the output end of the motor 8 and is located inside the protective box 11. A stirring rod 9 is fixedly installed at the bottom of the first bevel gear 10. The lower part of the stirring rod 9 extends into the interior of the installation cylinder 6 and is fixedly connected to several stirring blades 13. A first shaft sleeve 12 is fixedly installed at the bottom of the protective box 11. The stirring rod 9 is rotatably installed inside the first shaft sleeve 12. A second bevel gear 14 is meshed and connected to one side of the first bevel gear 10. A first shaft rod 15 is fixedly installed on one side of the second bevel gear 14. A second shaft sleeve 16 is rotatably installed on the surface of the first shaft rod 15. The second shaft sleeve 16 is fixedly installed between the installation cylinder 6 and the protective box 11. One end of the first shaft rod 15 is fixedly installed with a third bevel gear 17. A fourth bevel gear 18 is meshed and connected to one side of the third bevel gear 17. A second shaft rod 19 is fixedly installed at the bottom of the fourth bevel gear 18. Two third shaft sleeves 20 are rotatably installed on the surface of the second shaft rod 19. Both of the two third shaft sleeves 20 are fixedly connected to the installation cylinder 6 through fixing rods. A rotary joint 26 is fixedly installed at the bottom of the installation cylinder 6. A rotating pipe 23 is rotatably installed at the bottom of the rotary joint 26. Three support rods 27 are fixedly installed on the circumferential surface of the rotary joint 26. The bottoms of the third support rods 27 are all fixedly connected to the device main body 1. A fourth shaft sleeve 22 is rotatably installed in the middle of the surface of the rotating pipe 23. The fourth shaft sleeve 22 is fixedly installed in the middle of the top of the device main body 1. The bottom of the rotating pipe 23 is fixedly connected to the separation cage 4. A second sprocket 24 is fixedly installed on the upper part of the surface of the rotating pipe 23. A first sprocket 21 is fixedly installed at the bottom of the second shaft rod 19. The bottom of the first sprocket 21 is rotatably connected to the device main body 1. A chain 25 is meshed and connected between the first sprocket 21 and the second sprocket 24.
[0020] The operator starts the motor 8 to drive the first bevel gear 10 to rotate. When the first bevel gear 10 rotates, it drives the first stirring rod 9 to rotate along the inside of the first bushing 12. When the first stirring rod 9 rotates, it drives a number of stirring blades 13 to rotate, thereby breaking up the agglomerated raw materials. The broken-up raw materials enter the inside of the separation cage 4 through the rotating pipe 23. When the first bevel gear 10 rotates, it drives the first shaft 15 to rotate along the inside of the second bushing 16 through the second bevel gear 14. When the first shaft 15 rotates, it drives the fourth bevel gear 18 to rotate through the third bevel gear 17. When the fourth bevel gear 18 rotates, it drives the second shaft 19 to rotate along the inside of the two third bushings 20. When the second shaft 19 rotates, it drives the first sprocket 21 to rotate. The first sprocket 21 drives the second sprocket 24 to rotate through the chain 25. When the second sprocket 24 rotates, it drives the rotating pipe 23 to rotate along the inside of the fourth bushing 22. When the rotating pipe 23 rotates, it drives the separation cage 4 to rotate, thereby quickly screening the raw materials inside the separation cage 4 well.
Claims
1. A separator for the production of concrete water-reducing agent, comprising a device main body (1), characterized in that: The bottom of the device main body (1) is fixedly installed with support legs (2) at equal intervals in a circular shape. In the middle of the bottom of the device main body (1), a discharge valve (3) is fixedly installed. Inside the device main body (1), a separation cage (4) is provided. At the bottom of the separation cage (4), a sewage discharge valve (5) is fixedly installed. At the upper part of the device main body (1), an installation cylinder (6) is provided. On the surface of the installation cylinder (6), a feed valve (7) is fixedly installed. At the top of the installation cylinder (6), a motor (8) is fixedly installed. Inside the installation cylinder (6), a number of stirring blades (13) are provided. At the output end of the motor (8), a rotary transmission assembly is provided. The rotary transmission assembly is in transmission connection with the separation cage (4) and a number of stirring blades (13). At the bottom inside the installation cylinder (6), a protective box (11) is fixedly installed. The output end of the motor (8) extends into the protective box (11).
2. The separator for producing concrete water reducer according to claim 1, characterized in that: The rotary transmission assembly includes a first bevel gear (10). The first bevel gear (10) is fixedly installed at the output end of the motor (8) and is located inside the protective box (11). At the bottom of the first bevel gear (10), a stirring rod (9) is fixedly installed. The lower part of the stirring rod (9) extends into the installation cylinder (6) and is fixedly connected with a number of stirring blades (13). At the bottom of the protective box (11), a first shaft sleeve (12) is fixedly installed. The stirring rod (9) is rotatably installed inside the first shaft sleeve (12).
3. The separator for producing concrete water reducer according to claim 2, wherein: On one side of the first bevel gear (10), a second bevel gear (14) is meshed and connected. On one side of the second bevel gear (14), a first shaft rod (15) is fixedly installed. On the surface of the first shaft rod (15), a second shaft sleeve (16) is rotatably installed. The second shaft sleeve (16) is fixedly installed between the installation cylinder (6) and the protective box (11). At one end of the first shaft rod (15), a third bevel gear (17) is fixedly installed. On one side of the third bevel gear (17), a fourth bevel gear (18) is meshed and connected. At the bottom of the fourth bevel gear (18), a second shaft rod (19) is fixedly installed. On the surface of the second shaft rod (19), two third shaft sleeves (20) are rotatably installed. Both of the two third shaft sleeves (20) are fixedly connected with the installation cylinder (6) through fixing rods. At the bottom of the installation cylinder (6), a rotary joint (26) is fixedly installed. At the bottom of the rotary joint (26), a rotary pipe (23) is rotatably installed. On the circumferential surface of the rotary joint (26), three support rods (27) are fixedly installed. The bottoms of the third support rods (27) are all fixedly connected with the device main body (1).
4. A separator for producing a concrete water reducer according to claim 3, characterized in that: In the middle of the surface of the rotary pipe (23), a fourth shaft sleeve (22) is rotatably installed. The fourth shaft sleeve (22) is fixedly installed in the middle of the top of the device main body (1). The bottom of the rotary pipe (23) is fixedly connected with the separation cage (4). At the upper part of the surface of the rotary pipe (23), a second sprocket (24) is fixedly installed. At the bottom of the second shaft rod (19), a first sprocket (21) is fixedly installed. The bottom of the first sprocket (21) is rotatably connected with the device main body (1). A chain (25) is meshed and connected between the first sprocket (21) and the second sprocket (24).