Automatic cleaning device for metal surface treatment

Abstract

The utility model discloses an automatic cleaning device for metal surface treatment, and relates to the technical field of metal surface treatment. An automatic cleaning device for metal surface treatment comprises a cleaning chamber body, supporting legs are fixed to the dead corners of the lower end of the cleaning chamber body, a feeding plate is hinged to one end of the cleaning chamber body, a discharging plate is hinged to the end, away from the feeding plate, of the cleaning chamber body, and a plurality of high-pressure nozzles are arranged on the two sides and the inner wall of the top of the cleaning chamber body. A liquid collecting groove is formed in the bottom of the cleaning chamber body, an electric sliding rail is installed on one side of the cleaning chamber body, a containing plate is installed on the electric sliding rail, a protection box is fixed in the cleaning chamber body, the electric sliding rail is located in the protection box, and a cleaning mechanism is arranged between the motor and the cleaning chamber body. And through the cleaning mechanism, the metal surface with the complex shape can be cleaned conveniently, cleaning liquid can be recycled conveniently, the influence on the surrounding environment is reduced, and cleaning is convenient.

Description

Technical Field

[0001] This application relates to the technical field of metal surface treatment, and particularly to an automated cleaning device for metal surface treatment. Background Art

[0002] Metal cleaning refers to a process of removing lubricating fluids, chips, and other substances adhering to the metal surface to keep the metal surface clean. Usually, these substances have strong adhesion and require standard cleaning procedures. After cleaning, the service life of some special materials can be extended for a period of time.

[0003] An automated cleaning device for metal surface treatment mentioned in the existing Chinese patent (authorization announcement number: CN213001465U) belongs to the technical field of machining. An automated cleaning device for metal surface treatment includes a machine body. Inside the machine body, there is a conveyor belt rotatably connected, a roller brush rotatably connected, a filter screen movably connected. One side of the filter screen is fixedly connected with a handle. At the bottom end inside the machine body, there is a waste water tank fixedly connected. At the bottom of the waste water tank, there is a valve fixedly connected. At the bottom of the valve, there is a drain pipe fixedly connected. In this utility model, by placing the metal on the conveyor belt, the metal is cleaned by a spray head, then the roller brush starts to rotate to brush the metal. The waste water left after flushing filters out impurities and residues in the waste water through the filter screen, and the waste water will flow into the waste water tank. By opening the valve, the waste water in the waste water tank can be discharged from the drain pipe. The filter screen can be taken out for cleaning through the handle.

[0004] When the cleaning device is in use, it is used for cleaning the metal surface. Through the cleaning device, it is convenient to remove lubricating fluids, chips, and other substances on the metal surface, which is convenient for the subsequent use of the metal. Some existing devices only clean by spraying with a spray head and using a brush, and then discharge the cleaning liquid. It is not convenient for cleaning the surface of metals with complex shapes, and the cleaning liquid after cleaning is not convenient for recycling, which is likely to affect the surrounding environment and is not convenient for cleaning the metal surface. Summary of the Utility Model

[0005] The purpose of this application is to solve the problem that some existing devices only clean by spraying with a spray head and using a brush, and then discharge the cleaning liquid. It is not convenient for cleaning the surface of metals with complex shapes, and the cleaning liquid after cleaning is not convenient for recycling, which is likely to affect the surrounding environment and is not convenient for cleaning the metal surface. This application provides an automated cleaning device for metal surface treatment.

[0006] To achieve the above purpose, this application specifically adopts the following technical solutions:

[0007] An automatic cleaning device for metal surface treatment, including a cleaning chamber body. Support legs are fixed at the dead corners at the lower end of the cleaning chamber body. One end of the cleaning chamber body is hinged with a feeding plate, and the other end of the cleaning chamber body away from the feeding plate is hinged with a discharging plate. A plurality of high-pressure nozzles are arranged on both sides and the top inner wall of the cleaning chamber body. A liquid collecting tank is opened at the bottom of the cleaning chamber body. An electric slide rail is installed on one side of the cleaning chamber body, and a placing plate is installed on the electric slide rail. A protective box is fixed inside the cleaning chamber body. The electric slide rail is located inside the protective box. The placing plate slides through the protective box and extends out of the protective box. Three motors are fixed at one end of the cleaning chamber body, and a cleaning mechanism is arranged between the motors and the cleaning chamber body.

[0008] By adopting the above technical solutions, the liquid after cleaning is collected through the liquid collecting tank. Through the cleaning mechanism, it is convenient to clean the metal surface with complex shapes, facilitate the recycling of the cleaning liquid, reduce the impact on the surrounding environment, and facilitate cleaning.

[0009] Further, the cleaning mechanism includes a rotating plate fixed to the output end of the motor. The output end of the motor extends into the cleaning chamber body. The high-pressure nozzle is fixedly connected with the rotating plate. One end of the high-pressure nozzle is fixed with an adjusting pipe, and a cleaning component is arranged between the adjusting pipe and the cleaning chamber body.

[0010] By adopting the above technical solutions, the rotation of the motor drives the rotating plate to move, so that the high-pressure nozzle rotates and the adjusting pipe rotates.

[0011] Further, the cleaning component includes a connecting pipe fixed to the end of the adjusting pipe away from the nozzle. A fixed pipe is fixed on the connecting pipe. A water pump is arranged at the lower end of the fixed pipe. The water outlet end of the water pump is fixedly connected with the fixed pipe. The water inlet end of the water pump is fixed with a water suction pipe, and a collecting piece is arranged between the water pump and the cleaning chamber.

[0012] By adopting the above technical solutions, the cleaning liquid enters the fixed pipe through the water outlet end, then enters the connecting pipe, and enters the high-pressure nozzle through the adjusting pipe, which is convenient for recycling.

[0013] Further, the collecting piece includes a collecting pipe fixed to the lower end of the cleaning chamber body. The collecting pipe is communicated with the liquid collecting tank. A collecting box is fixed at the lower end of the collecting pipe. The water suction pipe is fixedly connected with the collecting box. A filter screen is arranged inside the collecting pipe.

[0014] By adopting the above technical solutions, the filter screen filters and blocks the liquid, reduces the entry of particles such as chips, and enters the collecting box, which is convenient for storing the liquid.

[0015] Furthermore, a controller is fixed on one side of the cleaning chamber body. A pressure sensor is fixed on the high-pressure nozzle, and the pressure sensor is electrically connected to the controller. An electromagnetic valve is fixed in the fixed pipe, and the controller is electrically connected to the electromagnetic valve.

[0016] By adopting the above technical solution, the pressure sensor monitors the pressure of the high-pressure nozzle. When the monitored pressure is high, the electromagnetic valve is started through the controller, which is convenient for controlling the flow rate of the cleaning liquid and adjusting the water pressure of the high-pressure nozzle. Conversely, when the pressure increases, it is convenient to adjust the pressure.

[0017] Furthermore, the adjusting pipe is a metal hose, and the adjusting pipe penetrates through the rotating plate.

[0018] By adopting the above technical solution, the adjusting pipe being a metal hose is convenient for adjusting the angle of the high-pressure nozzle.

[0019] Furthermore, one end of the filter screen extends out of the collecting pipe, and the filter screen is fixed to the collecting pipe by bolts.

[0020] By adopting the above technical solution, when it is necessary to clean the filter screen, the bolts on the collecting pipe are loosened to release the restriction on the filter screen, and the filter screen is pulled out, which is convenient for the staff to replace and clean.

[0021] Furthermore, a blower is fixed on one side of the cleaning chamber body. One end of the blower is fixed with an air inlet pipe, and a dust filter net is fixed in the air inlet pipe. The end of the blower away from the air inlet pipe is fixed with a horn pipe, and the horn pipe extends into the cleaning chamber body and is located on one side of the discharge plate.

[0022] By adopting the above technical solution, wind is generated by the blower, and the wind enters the blower through the air inlet pipe. The dust filter net in the air inlet pipe filters the incoming air to reduce the entry of dust, and then it is sprayed out through the horn pipe to dry the metal, which is convenient for cleaning the metal surface.

[0023] In summary, the present application includes at least the following beneficial effects:

[0024] 1. When the cleaning device is in use, it is convenient to add cleaning liquid into the collection box through the collection pipe. The motor is started by the controller. The rotation of the motor drives the moving plate to move, causing the high-pressure nozzle to rotate and the adjustment pipe to rotate. The adjustment pipe is a metal hose, which is convenient for adjusting the angle of the high-pressure nozzle and facilitating cleaning. The liquid that falls during cleaning enters the collection pipe through the liquid collection tank. The filter screen filters and blocks the liquid, reducing the entry of chips and other particulate matters. The liquid enters the collection box, which is convenient for storing the liquid. At the same time, the water pump extracts the cleaning liquid in the collection box through the water suction pipe, enters the fixed pipe through the water outlet end, then enters the connecting pipe, and enters the high-pressure nozzle through the adjustment pipe for cleaning. Through the cleaning mechanism, it is convenient to clean the metal surface with complex shapes, facilitate the recycling of the cleaning liquid, reduce the impact on the surrounding environment, and facilitate cleaning.

[0025] 2. When the cleaning device is in use, when it is necessary to clean the filter screen, turn the bolt on the collection pipe to release the restriction on the filter screen, and pull out the filter screen, which is convenient for the staff to replace and clean. Wind is generated by the fan, and the wind enters the fan through the air inlet pipe. The dust filter screen in the air inlet pipe filters the incoming air, reducing the entry of dust, and then sprays out through the horn pipe to dry the metal, facilitating the cleaning of the metal surface. Description of the Drawings

[0026] Figure 1 is the first structural schematic diagram of the cleaning device in this application.

[0027] Figure 2 is the second structural schematic diagram of the cleaning device in this application.

[0028] Figure 3 is the first internal structural schematic diagram of the cleaning device in this application.

[0029] Figure 4 is the second internal structural schematic diagram of the cleaning device in this application.

[0030] Description of the Reference Numerals:

[0031] 1. Cleaning chamber body; 2. Support legs; 3. Discharge plate; 4. Feed plate; 5. Placing plate; 6. Electric slide rail; 7. Protective box; 8. Liquid collection tank; 9. Moving plate; 10. High-pressure nozzle; 11. Pressure sensor; 12. Motor; 13. Adjustment pipe; 14. Connecting pipe; 15. Fixed pipe; 16. Water pump; 17. Water suction pipe; 18. Collection pipe; 19. Filter screen; 20. Collection box; 21. Controller; 22. Fan; 23. Air inlet pipe; 24. Horn pipe. Detailed Embodiments

[0032] The following is a further detailed description of this application in combination with the attached Figures 1-4 drawings.

[0033] An embodiment of the present application discloses an automatic cleaning device for metal surface treatment.

[0034] Referring to Figure 1 and Figure 3 An automatic cleaning device for metal surface treatment includes a cleaning chamber body 1. Support legs 2 are fixedly arranged at the dead corners at the lower end of the cleaning chamber body 1. A feed plate 4 is hinged to one end of the cleaning chamber body 1, and a discharge plate 3 is hinged to the end of the cleaning chamber body 1 far from the feed plate 4. A plurality of high-pressure nozzles 10 are arranged on both sides and the top inner wall of the cleaning chamber body 1. A liquid collecting tank 8 is opened at the bottom of the cleaning chamber body 1. An electric slide rail 6 is installed on one side of the cleaning chamber body 1, and a placing plate 5 is installed on the electric slide rail 6. A protective box 7 is fixedly arranged in the cleaning chamber body 1. The electric slide rail 6 is located in the protective box 7. The placing plate 5 slidably penetrates through the protective box 7 and extends out of the protective box 7. Three motors 12 are fixedly arranged at one end of the cleaning chamber body 1, and a cleaning mechanism is arranged between the motors 12 and the cleaning chamber body 1.

[0035] When the cleaning device is in use, the staff places the metal to be cleaned on the placing plate 5 in the cleaning chamber body 1, opens the feed plate 4, the electric slide rail 6 drives the placing plate 5 to a proper position, the protective box 7 protects the electric slide rail 6, the metal surface is cleaned through the high-pressure nozzles 10, lubricating liquid, chips and other substances are removed, the liquid after cleaning is collected through the liquid collecting tank 8, and through the cleaning mechanism, it is convenient to clean the metal surface with complex shapes, convenient for the recycling of the cleaning liquid, reducing the impact on the surrounding environment and facilitating cleaning.

[0036] Referring to Figures 2-4 The cleaning mechanism includes a rotating plate 9 fixed to the output end of the motor 12. The output end of the motor 12 extends into the cleaning chamber body 1. The high-pressure nozzle 10 is fixedly connected to the rotating plate 9. One end of the high-pressure nozzle 10 is fixedly provided with an adjusting pipe 13, and a cleaning component is arranged between the adjusting pipe 13 and the cleaning chamber body 1. The cleaning component includes a connecting pipe 14 fixed to the end of the adjusting pipe 13 far from the nozzle. A fixing pipe 15 is fixed to the connecting pipe 14. A water pump 16 is arranged at the lower end of the fixing pipe 15. The water outlet end of the water pump 16 is fixedly connected to the fixing pipe 15. The water inlet end of the water pump 16 is fixedly provided with a water suction pipe 17, and a collecting piece is arranged between the water pump 16 and the cleaning chamber. The collecting piece includes a collecting pipe 18 fixed to the lower end of the cleaning chamber body 1. The collecting pipe 18 is communicated with the liquid collecting tank 8. A collecting box 20 is fixed to the lower end of the collecting pipe 18. The water suction pipe 17 is fixedly connected to the collecting box 20. A filter screen 19 is arranged in the collecting pipe 18. A controller 21 is fixed to one side of the cleaning chamber body 1. A pressure sensor 11 is fixed to the high-pressure nozzle 10. The pressure sensor 11 is electrically connected to the controller 21. An electromagnetic valve is fixed in the fixing pipe 15. The controller 21 is electrically connected to the electromagnetic valve. The adjusting pipe 13 is a metal hose, and the adjusting pipe 13 penetrates through the rotating plate 9.

[0037] When the cleaning device is in use, it is convenient to add cleaning liquid into the collection box through the collection pipe 18. The motor 12 is started through the controller 21. The rotation of the motor 12 drives the moving plate 9 to move, causing the high-pressure nozzle 10 to rotate and the adjusting pipe 13 to rotate. The adjusting pipe 13 is a metal hose, which is convenient for adjusting the angle of the high-pressure nozzle 10 and facilitating cleaning. The liquid that falls during cleaning enters the collection pipe 18 through the liquid collection tank 8. The filter screen 19 filters and blocks the liquid, reducing the entry of chips and other particulate matters. The liquid enters the collection box 20 for convenient storage. At the same time, the water pump 16 is started. The water pump 16 extracts the cleaning liquid in the collection box 20 through the water suction pipe 17, enters the fixed pipe 15 through the water outlet end, then enters the connecting pipe 14, and enters the high-pressure nozzle 10 through the adjusting pipe 13. At the same time, the pressure sensor 11 monitors the pressure of the high-pressure nozzle 10. When the monitored pressure is high, the solenoid valve is started through the controller 21 to facilitate controlling the flow rate of the cleaning liquid and adjusting the water pressure of the high-pressure nozzle 10. Conversely, when the pressure increases, through the cleaning mechanism, it is convenient to clean the metal surface with complex shapes, facilitate the recycling of the cleaning liquid, reduce the impact on the surrounding environment, and facilitate cleaning.

[0038] Refer to Figure 2 and Figure 4 One end of the filter screen 19 extends out of the collection pipe 18, and the filter screen 19 is fixed to the collection pipe 18 by bolts. A blower 22 is fixed to one side of the cleaning chamber body 1. One end of the blower 22 is fixed with an air inlet pipe 23. A dust filter screen is fixed inside the air inlet pipe 23. The end of the blower 22 away from the air inlet pipe 23 is fixed with a horn pipe 24. The horn pipe 24 extends into the cleaning chamber body 1, and the horn pipe 24 is located on one side of the discharge plate 3.

[0039] When the cleaning device is in use and it is necessary to clean the filter screen 19, turn the bolts on the collection pipe 18 to release the restriction on the filter screen 19 and pull out the filter screen 19, which is convenient for the staff to replace and clean. The blower 22 generates wind power. The wind power enters the blower 22 through the air inlet pipe 23. The dust filter screen inside the air inlet pipe 23 filters the incoming air to reduce the entry of dust, and then sprays out through the horn pipe 24 to dry the metal, facilitating the cleaning of the metal surface.

[0040] The implementation principle of the automatic cleaning device for metal surface treatment in this embodiment is as follows: When the cleaning device is in use, the staff places the metal to be cleaned on the placement plate 5 inside the cleaning chamber body 1, causing the feeding plate 4 to open. The electric slide rail 6 drives the placement plate 5 to a suitable position. The protective box 7 protects the electric slide rail 6. The metal surface is cleaned by the high-pressure nozzle 10 to remove lubricating liquid, chips, and other substances.

[0041] When the cleaning device is in use, the cleaning liquid can be easily added into the collection box through the collection pipe 18. The motor 12 is started through the controller 21. The rotation of the motor 12 drives the moving plate 9 to move, causing the high-pressure nozzle 10 to rotate and the adjusting pipe 13 to rotate. The adjusting pipe 13 is a flexible metal hose, which is convenient for adjusting the angle of the high-pressure nozzle 10 and facilitating cleaning. The liquid falling during cleaning enters the collection pipe 18 through the liquid collection tank 8. The filter screen 19 filters and blocks the liquid, reducing the entry of particles such as chips, and enters the collection box 20 for convenient storage of the liquid. At the same time, the water pump 16 extracts the cleaning liquid in the collection box 20 through the water extraction pipe 17, enters the fixed pipe 15 through the water outlet end, then enters the connecting pipe 14, and enters the high-pressure nozzle 10 through the adjusting pipe 13. At the same time, the pressure sensor 11 monitors the pressure of the high-pressure nozzle 10. When a high pressure is detected, the solenoid valve is started through the controller 21 to facilitate controlling the flow rate of the cleaning liquid and adjusting the water pressure of the high-pressure nozzle 10. Conversely, it increases;

[0042] When the cleaning device is in use and the filter screen 19 needs to be cleaned, turn the bolt on the collection pipe 18 to release the restriction on the filter screen 19, and pull out the filter screen 19 for convenient replacement and cleaning by the staff. Wind is generated by the fan 22. The wind enters the fan 22 through the air inlet pipe 23. The dust filter screen in the air inlet pipe 23 filters the incoming air, reducing the entry of dust, and then is sprayed out through the horn pipe 24 to dry the metal, facilitating the cleaning of the metal surface.

Claims

1. An automated cleaning device for metal surface treatment, comprising a cleaning chamber body (1), characterized in that: Support legs (2) are fixedly installed at the dead corners at the lower end of the cleaning chamber body (1). One end of the cleaning chamber body (1) is hinged with a feeding plate (4), and the other end of the cleaning chamber body (1) far from the feeding plate (4) is hinged with a discharging plate (3). A plurality of high-pressure spray nozzles (10) are arranged on both sides and the inner wall of the top of the cleaning chamber body (1). A liquid collecting tank (8) is formed at the bottom of the cleaning chamber body (1). An electric slide rail (6) is installed on one side of the cleaning chamber body (1), and a placing plate (5) is installed on the electric slide rail (6). A protective box (7) is fixedly installed in the cleaning chamber body (1). The electric slide rail (6) is located in the protective box (7). The placing plate (5) slidably penetrates through the protective box (7) and extends out of the protective box (7). Three motors (12) are fixedly installed at one end of the cleaning chamber body (1), and a cleaning mechanism is arranged between the motors (12) and the cleaning chamber body (1).

2. The automated cleaning device for metal surface treatment according to claim 1, wherein: The cleaning mechanism includes a rotating plate (9) fixed to the output end of the motor (12). The output end of the motor (12) extends into the cleaning chamber body (1). The high-pressure spray nozzle (10) is fixedly connected with the rotating plate (9). One end of the high-pressure spray nozzle (10) is fixedly installed with an adjusting pipe (13), and a cleaning component is arranged between the adjusting pipe (13) and the cleaning chamber body (1).

3. The automated cleaning device for metal surface treatment according to claim 2, wherein: The cleaning component includes a connecting pipe (14) fixed to the end of the adjusting pipe (13) far from the spray nozzle. A fixed pipe (15) is fixedly installed on the connecting pipe (14). A water pump (16) is arranged at the lower end of the fixed pipe (15). The water outlet end of the water pump (16) is fixedly connected with the fixed pipe (15). A water suction pipe (17) is fixedly installed at the water inlet end of the water pump (16). A collecting member is arranged between the water pump (16) and the cleaning chamber.

4. An automated cleaning device for metal surface treatment according to claim 3, characterized in that: The collecting member includes a collecting pipe (18) fixed to the lower end of the cleaning chamber body (1). The collecting pipe (18) is communicated with the liquid collecting tank (8). A collecting box (20) is fixedly installed at the lower end of the collecting pipe (18). The water suction pipe (17) is fixedly connected with the collecting box (20). A filter screen (19) is arranged in the collecting pipe (18).

5. The automated cleaning device for metal surface treatment according to claim 3, characterized in that: A controller (21) is fixedly installed on one side of the cleaning chamber body (1). A pressure sensor (11) is fixedly installed on the high-pressure spray nozzle (10). The pressure sensor (11) is electrically connected with the controller (21). An electromagnetic valve is fixedly installed in the fixed pipe (15). The controller (21) is electrically connected with the electromagnetic valve.

6. The automated cleaning device for metal surface treatment according to claim 2, characterized in that: The adjusting pipe (13) is a metal hose, and the adjusting pipe (13) penetrates through the rotating plate (9).

7. An automated cleaning device for metal surface treatment according to claim 4, characterized in that: One end of the filter screen (19) extends out of the collecting pipe (18), and the filter screen (19) is fixed to the collecting pipe (18) by bolts.

8. An automated cleaning device for metal surface treatment according to claim 1, characterized in that: A blower (22) is fixedly installed on one side of the cleaning chamber body (1). An air inlet pipe (23) is fixedly installed at one end of the blower (22). A dust filter screen is fixedly installed in the air inlet pipe (23). A horn pipe (24) is fixedly installed at the end of the blower (22) far from the air inlet pipe (23). The horn pipe (24) extends into the cleaning chamber body (1), and the horn pipe (24) is located on one side of the discharging plate (3).

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