Simple pendulum plastic handheld welding head
By introducing collimation mirror module, focus mirror module and X-axis swing motor reflective lens module into the handheld welding joint, and equipped with intelligent monitoring display lights and arc-shaped shells, the problems of inaccurate focus, lack of monitoring and ergonomics of traditional welding joints are solved, and high-quality, stable and comfortable welding effects are achieved.
Patent Information
- Application Number
- CN202421661620.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-12
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-07-12
AI Technical Summary
Traditional handheld welded joints have inaccurate focus and collimation systems, lack of intelligent monitoring and feedback systems, and insufficient ergonomic design, resulting in unstable welding quality, uncomfortable operation and inefficient operation.
A single pendulum plastic handheld welding joint is designed, equipped with a collimation mirror module, a focus mirror module and an X-axis swing motor reflector lens module. Combined with an intelligent monitoring display light and a curved depression shell, it ensures the stability of the welding beam and real-time monitoring, and improves human comfort.
It achieves high-quality welding accuracy and stability, provides real-time parameter adjustment, improves operating comfort and equipment heat dissipation performance, and ensures welding quality and equipment life.
Smart Images

Figure CN223084030U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding tools, and specifically, to a single-pendulum plastic hand-held welding head. Background Technique
[0002] In the existing welding technology field, the hand-held welding head is an important tool for performing fine welding work. However, there are some limitations in the design and function of traditional hand-held welding heads, making it difficult to meet the modern complex and fine welding requirements.
[0003] First of all, the focusing and collimation systems of many traditional hand-held welding heads are not precise enough to provide a stable and high-quality welding beam during the welding process. This may lead to unstable welding quality and affect the quality and performance of the product.
[0004] Secondly, traditional hand-held welding heads often lack intelligent monitoring and feedback systems, making it difficult for operators to monitor the welding process and the working state of the welding head in real time, and thus difficult to adjust the welding parameters in a timely manner to ensure the welding quality.
[0005] In addition, traditional hand-held welding heads also have deficiencies in ergonomic design. For example, the shape and weight distribution of the hand-held part may not be suitable for long-term hand-held operation, and the heat dissipation performance may also be poor. These may all affect the comfort and work efficiency of the operator. Content of the Utility Model
[0006] The purpose of the utility model is to provide a single-pendulum plastic hand-held welding head to solve the problem that there are some limitations in the design and function of traditional hand-held welding heads in the above-mentioned background technique, making it difficult to meet the modern complex and fine welding requirements.
[0007] To achieve the above purpose, the utility model provides a single-pendulum plastic hand-held welding head, including a housing. One end of the bottom of the housing is installed with a QBH connector. One end of the upper part of the housing is installed with an adjustment focus component. The outer end of the adjustment focus component is installed with a copper nozzle. A collimating mirror module is installed inside the housing near the QBH connector. A focusing mirror module is installed inside the housing near the adjustment focus component. An X-axis swing motor reflection lens module is installed between the focusing mirror module and the collimating mirror module. A protective mirror module is installed on one side of the focusing mirror module.
[0008] Preferably, a switch button is installed on one side of the middle part of the housing.
[0009] Preferably, an intelligent monitoring display lamp is installed on the outer side of the upper part of the housing.
[0010] Preferably, the X-axis swing motor reflecting lens module includes a swing motor, and a reflecting lens is installed on the output shaft of the swing motor.
[0011] Preferably, the collimating lens module is installed on the inner wall of the housing.
[0012] Preferably, the focusing lens module and the protective lens module are installed on the upper inner wall of the housing and are arranged parallel to each other.
[0013] Preferably, the outer wall of the back of the housing is an arc-shaped concave structure.
[0014] Preferably, heat dissipation holes are provided on the outer wall of the upper part of the housing.
[0015] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0016] In this single-pendulum plastic hand-held welding head, the built-in collimating lens module and focusing lens module, combined with the X-axis swing motor reflecting lens module, ensure the stability and high quality of the welding beam, thus greatly improving the welding accuracy and quality. This design effectively solves the deficiencies of traditional hand-held welding heads in focusing and collimation. The welding head is equipped with an intelligent monitoring display lamp, enabling the operator to monitor the welding process and the working state of the welding head in real time. This function makes it possible to adjust the welding parameters in a timely manner, further ensuring the stability and controllability of the welding quality. In terms of ergonomics, the housing of the welding head is designed as an arc-shaped concave structure, which is more in line with the habit of holding by hand and improves the comfort of long-term operation. At the same time, the heat dissipation hole design on the upper part of the housing effectively improves the heat dissipation performance of the welding head, preventing problems that affect the performance and service life of the equipment due to overheating. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is a schematic diagram of the overall structure of the present utility model;
[0018] Figure 2 is a schematic diagram of the internal structure of the present utility model;
[0019] Figure 3 is a schematic diagram of a partial structure of the present utility model.
[0020] The meanings of the various reference numerals in the drawings are as follows:
[0021] 1, QBH connector; 2, X-axis swing motor reflecting lens module; 21, swing motor; 22, reflecting lens; 3, focusing lens module; 4, intelligent monitoring display lamp; 5, switch button; 6, protective lens module; 7, focusing point adjustment component; 8, copper nozzle; 9, housing; 10, collimating lens module. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0022] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without making creative efforts belong to the scope of protection of the present utility model.
[0023] The present utility model provides a single pendulum plastic hand-held welding head, as Figures 1 - 3 shown, which includes a housing 9. One end of the bottom of the housing 9 is installed with a QBH joint 1. One end of the upper part of the housing 9 is installed with an adjustment focus component 7. The outer end of the adjustment focus component 7 is installed with a copper nozzle 8. A collimating mirror module 10 is installed inside the housing 9 near the QBH joint 1. A focusing mirror module 3 is installed inside the housing 9 near the adjustment focus component 7. An X-axis swing motor reflection mirror module 2 is installed between the focusing mirror module 3 and the collimating mirror module 10. A protective mirror module 6 is installed on one side of the focusing mirror module 3. The adjustment focus component 7 is a conventional structure of a welding head in the prior art. By adjusting the focal length, it can ensure that the energy of the welding beam is more concentrated, thereby increasing the penetration depth and welding strength of the welding. This helps to reduce welding defects and improve the quality and performance of the welded joint.
[0024] In this embodiment, a switch button 5 is installed on one side of the middle of the housing 9 to control the switch of the laser emission outside the QBH joint 1.
[0025] Specifically, an intelligent monitoring display lamp 4 is installed on the outer side of the upper part of the housing 9. A pollution detector is installed inside the housing 9 to detect the pollution value of the lens. When the value reaches a preset value, a signal is transmitted to the external control system, and the intelligent monitoring display lamp 4 is controlled to light up for alarm.
[0026] Furthermore, the X-axis swing motor reflection mirror module 2 includes a swing motor 21. The output shaft of the swing motor 21 is installed with a reflection mirror 22 to ensure the swing operation of the reflection mirror 22.
[0027] Furthermore, the collimating mirror module 10 is installed on the inner wall of the housing 9 to facilitate the installation and fixation of the collimating mirror module 10.
[0028] Furthermore, the focusing mirror module 3 and the protective mirror module 6 are installed on the upper inner wall of the housing 9 and are arranged parallel to each other.
[0029] Furthermore, the outer wall of the back of the housing 9 is an arc-shaped concave structure to facilitate hand holding.
[0030] Furthermore, heat dissipation holes are provided on the outer wall of the upper part of the housing 9 to improve the heat dissipation effect of the equipment housing 9.
[0031] When the pendulum plastic hand-held welding head of the utility model is in use, first, the QBH connector 1 is connected to fix the fiber laser, and the laser is emitted from inside the optical fiber. After being received and shaped by the collimating mirror module 10, the light is directly irradiated onto the X-axis swing motor reflection mirror module 2. Through the high-frequency swing of the swing motor 21, the reflection mirror 22 reflects the reflected light onto the swing focusing mirror module 3. When the lens is contaminated, it is fed back to the control system panel to prompt an alarm message, and the intelligent monitoring display light 4 is lit for prompting. The switch button 5 controls the switch to make the laser emit and work. Due to the dust pollution in the working environment, in order to avoid damage to the internal optical precision components, the protection mirror module 6 is used for protection, and the focusing point component 7 is adjusted for focal length adjustment to accurately position the welding, which can ensure the welding quality. The wire feeding guide is completed through the copper nozzle 8.
[0032] Finally, it should be noted that the intelligent monitoring display light 4, the swing motor 21, etc. in this embodiment, the electronic components in the above components are all general standard components or components known to those skilled in the art. Their structures and principles can be known by those skilled in the art through technical manuals or obtained through conventional experimental methods. At the idle place of this device, all the above electrical components are respectively connected through wires. The specific connection means should refer to the working sequence of each electrical component in the above working principle to complete the electrical connection, which is all well-known technology in the art.
[0033] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art of this industry should understand that the utility model is not limited by the above embodiments. The above embodiments and the descriptions in the specification are only the preferred examples of the utility model, and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the utility model claimed. The scope of protection claimed by the utility model is defined by the appended claims and their equivalents.
Claims
1. A single pendulum plastic hand-held welding head, comprising a housing (9), characterized in that: One end of the bottom of the housing (9) is provided with a QBH connector (1), one end of the upper part of the housing (9) is provided with an adjusting focus component (7), a copper nozzle (8) is installed at the outer end of the adjusting focus component (7), a collimating mirror module (10) is installed inside the housing (9) near the QBH connector (1), a focusing mirror module (3) is installed inside the housing (9) near the adjusting focus component (7), an X-axis swing motor reflection lens module (2) is installed between the focusing mirror module (3) and the collimating mirror module (10), and a protective mirror module (6) is installed on one side of the focusing mirror module (3).
2. The pendulum plastic hand-held welding head according to claim 1, wherein: One side of the middle part of the housing (9) is provided with a switch button (5).
3. The pendulum plastic hand-held welding head according to claim 1, characterized in that: An intelligent monitoring display lamp (4) is installed on the outer side of the upper part of the housing (9).
4. The pendulum plastic hand-held welding head according to claim 1, characterized in that: The X-axis swing motor reflection lens module (2) includes a swing motor (21), and a reflection lens (22) is installed on the output shaft of the swing motor (21).
5. The pendulum plastic hand-held welding head according to claim 1, characterized in that: The collimating mirror module (10) is installed on the inner wall of the housing (9).
6. The pendulum plastic hand-held welding head according to claim 1, wherein: The focusing mirror module (3) and the protective mirror module (6) are installed on the upper inner wall of the housing (9) and are arranged parallel to each other.
7. The pendulum plastic hand-held welding head according to claim 1, characterized in that: The outer wall of the back of the housing (9) is of an arc-shaped concave structure.
8. The pendulum plastic hand-held welding head according to claim 1, characterized in that: Heat dissipation holes are provided on the outer wall of the upper part of the housing (9).