Cutting and embossing roller device all-in-one machine

Abstract

The utility model discloses a cutting embossing roller device all-in-one machine which comprises a base, an air suction mechanism is arranged at the top of the base, a supporting frame is arranged on one side of the air suction mechanism, sliding rods are arranged on the two sides of the supporting frame, sliding blocks are arranged on the outer walls of the sliding rods, and the number of the sliding blocks is two. The two sets of sliding blocks are evenly distributed in the vertical direction of the sliding rod, a connecting bearing is arranged on one side of each sliding block, an embossing roller is arranged on one side of each connecting bearing, a workbench is arranged below the embossing rollers, a first motor is arranged above the supporting frame, a telescopic rod is connected to the lower portion of the first motor, and a second motor is arranged below the telescopic rod. The air suction cavity is formed in front of the knurling roller, the knurling roller is tightly attached to the air suction cavity, clear and three-dimensional patterns are formed, and therefore the knurling precision and quality are improved, the knurling roller and the cutting knife are integrated in one device, the equipment structure is more compact, continuous production is achieved, and the production efficiency is remarkably improved.

Description

Technical Field

[0001] The utility model relates to the field of embossing rollers, and more specifically, the utility model relates to an integrated cutting and embossing roller device. Background Technique

[0002] The integrated cutting and embossing roller device is a device integrating cutting and embossing functions, mainly used for the processing of metal plates;

[0003] After retrieval, the existing patent (Publication No.: CN217704712U) discloses a combined embossing roller for a corrugated board forming machine, including an upper embossing roller, a lower embossing roller, an embossing motor, a working base, a hydraulic cylinder, a guide rod, a buffer rubber pad and a transmission bearing. Support columns are fixed on both sides of the upper end surface of the working base, an embossing motor is fixed on the right end surface of the support column, the output end of the embossing motor is connected with a first transmission shaft, the lower embossing roller is sleeved on the first transmission shaft, the hydraulic cylinder is installed on the upper end surface of the support column, a hydraulic piston rod is arranged inside the hydraulic cylinder, a moving block is fixed on the lower end surface of the hydraulic piston rod, a transmission bearing is arranged inside the moving block, a second transmission shaft is arranged inside the transmission bearing, and the moving block is provided with a guide rod in a penetrating manner. Compared with the prior art, there is no need to manually turn the screw rod to adjust the distance between the upper and lower embossing rollers, improving the production efficiency. The inventor found the following problems in the prior art during the implementation of the present utility model:

[0004] The existing devices usually need two devices to complete cutting and embossing respectively, with complex operations and low efficiency. Moreover, there is no pretreatment before the material enters the embossing roller, resulting in the material and impurities being likely to adhere to the embossing roller, causing the embossing roller to require frequent maintenance and affecting the work efficiency;

[0005] Therefore, an integrated cutting and embossing roller device is proposed for the above problems. Content of the Utility Model

[0006] In order to overcome the above defects of the prior art, the present utility model provides an integrated cutting and embossing roller device to solve the problems raised in the above background technique.

[0007] To achieve the above object, the present utility model provides the following technical solutions: A cutting and embossing roller device integrated machine, including a base, an air suction mechanism is provided at the top of the base, a support frame is provided on one side of the air suction mechanism, sliding rods are provided on both sides of the support frame, sliders are provided on the outer walls of the sliding rods, there are two groups of sliders, and the two groups of sliders are evenly arranged along the vertical direction of the sliding rods. A connecting bearing is provided on one side of the slider, an embossing roller is provided on one side of the connecting bearing, a workbench is provided below the embossing roller, a first motor is provided above the support frame, a telescopic rod is connected below the first motor, a cutting mechanism is provided below the telescopic rod, a cutting blade is provided inside the cutting mechanism, and a guiding roller is provided on one side of the cutting blade.

[0008] Preferably, a transmission rod is connected below the slider on one side of the support frame, and a second motor is connected to one end of the transmission rod.

[0009] Preferably, the second motor drives the embossing roller to move up and down along the sliding rod through the transmission rod, thereby adjusting the gap size between the two embossing rollers.

[0010] Preferably, the air suction mechanism includes a filter screen, a dust collection box and a negative pressure fan. The dust collection box is provided below the filter screen, and a negative pressure fan is provided on one side of the bottom of the dust collection box.

[0011] Preferably, a belt is provided on one side of the guiding roller, and a third motor is connected to one side of the belt.

[0012] Preferably, supports are provided on both sides of the cutting mechanism, springs are provided on the outer walls of the supports, there are two groups of springs, and the two groups of springs are symmetrically arranged along the circumferential direction of the supports.

[0013] Preferably, a tool holder is provided at the center of the two supports, gaps are provided on the outer wall of the tool holder, and the cutting blade can be installed in the gaps.

[0014] The technical effects and advantages of the present utility model:

[0015] 1. Compared with the prior art, this cutting and embossing roller device integrated machine installs an air suction cavity in front of the embossing roller and connects it to a negative pressure source through a pipeline. After the material passes through the air suction device, it closely adheres to the embossing roller, forming clear and three-dimensional patterns, thereby improving the embossing accuracy and quality. Especially for fine patterns, it reduces the sliding between the material and the embossing roller and reduces wear.

[0016] 2. Compared with the prior art, by integrating the embossing roller and the cutting knife in one device, this cutting and embossing roller device integrated machine makes the equipment structure more compact, reduces the floor area of the equipment on the production line, is conducive to the space planning of the production workshop. At the same time, the two processes of embossing and cutting are completed on the same device, which can reduce the transfer time of materials between multiple devices, realize continuous production, and significantly improve production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic perspective view of the overall structure of the present utility model.

[0018] Figure 2 It is a schematic side view of the overall structure of the present utility model.

[0019] Figure 3 It is a schematic view of the air suction mechanism structure of the present utility model.

[0020] Figure 4 It is a schematic perspective view of the cutting mechanism structure of the present utility model.

[0021] The reference numerals are: 1. Base; 2. Air suction mechanism; 3. Support frame; 4. Slide bar; 5. Slide block; 6. Connecting bearing; 7. Embossing roller; 8. Workbench; 9. First motor; 10. Telescopic rod; 11. Cutting mechanism; 12. Cutting knife; 13. Guide roller; 14. Transmission rod; 15. Second motor; 16. Filter screen; 17. Dust collection box; 18. Negative pressure fan; 19. Belt; 20. Third motor; 21. Support; 22. Spring; 23. Tool holder. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0023] Embodiment 1

[0024] As shown in the attached Figures 1 to 4A cutting and embossing roller device integrated machine shown in the figure includes a base 1. The base 1 is made of metal material and plays a supporting role. An air suction mechanism 2 is arranged on the top of the base 1. One side of the air suction mechanism 2 is provided with a support frame 3. By generating negative pressure around the embossing roller 7, the air suction mechanism 2 can tightly attach the material to the surface of the roller, thereby improving the precision and quality of embossing. At the same time, the air suction mechanism 2 can effectively reduce the wrinkle problem of the material during the processing process, ensuring that the material enters the embossing roller 7 smoothly. Both sides of the support frame 3 are provided with slide bars 4. The outer wall of the slide bars 4 is provided with sliders 5. There are two groups of sliders 5, and the two groups of sliders 5 are evenly arranged along the vertical direction of the slide bars 4. The slide bars 4 are made of stainless steel material, with a smooth surface and easy to maintain during use. The sliders 5 move up and down on the slide bars 4, so that the embossing roller 7 can change the middle gap under the control of power to adjust the embossing precision;

[0025] One side of the slider 5 is provided with a connecting bearing 6. One side of the connecting bearing 6 is provided with an embossing roller 7. The embossing roller 7 is usually made of high-strength, high-hardness and wear-resistant materials, such as high-quality steel or alloy materials, to ensure that it can still maintain an accurate embossing effect under long-term high-speed operation. The surface of the embossing roller 7 is precisely ground and polished to ensure no defects and prevent damage to the material. Below the embossing roller 7 is provided with a workbench 8. The workbench 8 is usually made of strong and durable materials, such as steel or high-strength plastic, to ensure its stability when bearing the pressure generated during the embossing process. The workbench 8 positions the material at a relatively high position relative to the embossing roller 7, which helps the material to enter and exit the embossing area better. Above the support frame 3 is provided with a first motor 9. The lower part of the first motor 9 is connected with a telescopic rod 10. The lower part of the telescopic rod 10 is provided with a cutting mechanism 11. Driving the cutting mechanism 11 to move up and down by the motor to cut the material can ensure the cutting accuracy, and at the same time reduce the manual participation and improve the work efficiency. Inside the cutting mechanism 11 is provided with a cutting knife 12. The cutting knife 12 is usually made of high-hardness, high-toughness and wear-resistant materials, such as high-speed steel or cemented carbide, to ensure that it remains sharp and durable during long-term cutting. One side of the cutting knife 12 is provided with a guide roller 13. The guide roller 13 can make the material enter the cutting area more smoothly and prevent displacement, which is not conducive to the cutting accuracy.

[0026] Embodiment 2

[0027] On the basis of Embodiment 1, the solution in Embodiment 1 is further refined and introduced in combination with the following specific working methods, as Figures 1 to 4 shown, and the details are described below:

[0028] As a preferred embodiment, a transmission rod 14 is connected below the slider 5 on one side of the support frame 3. One end of the transmission rod 14 is connected to a second motor 15. Further, the second motor 15 drives the slider 5 to displace through the transmission rod 14, providing power for the embossing roller 7.

[0029] As a preferred embodiment, the second motor 15 drives the embossing roller 7 to move up and down along the sliding rod 4 through the transmission rod 14, thereby adjusting the gap size between the two groups of embossing rollers 7. Further, this reduces the equipment adjustment time caused by the change of material thickness and improves the production efficiency. For fragile or deformable materials, the adjustable gap helps to reduce the damage that may occur during the embossing process.

[0030] As a preferred embodiment, the suction mechanism 2 includes a filter screen 16, a dust collection box 17 and a negative pressure fan 18. The dust collection box 17 is arranged below the filter screen 16, and the negative pressure fan 18 is arranged on one side of the bottom of the dust collection box 17. Further, the filter screen 16 is made of a metal material, and the dust collection box 17 below is detachable, so as to clean the impurities inside and keep the environment hygienic.

[0031] As a preferred embodiment, a belt 19 is arranged on one side of the guide roller 13, and one side of the belt 19 is connected to a third motor 20.

[0032] As a preferred embodiment, supports 21 are arranged on both sides of the cutting mechanism 11, and springs 22 are arranged on the outer walls of the supports 21. There are two groups of springs 22, and the two groups of springs 22 are symmetrically arranged along the circumferential direction of the support 21. Further, through the elastic action of the springs 22, the cutting knife 12 can better adapt to materials of different thicknesses. When encountering thicker materials, the springs 22 can be compressed, thereby increasing the cutting pressure; while when processing thinner materials, the elastic force of the springs 22 can be reduced to avoid material damage caused by excessive pressing.

[0033] As a preferred embodiment, a tool holder 23 is arranged at the center of the two groups of supports 21, and a gap is formed on the outer wall of the tool holder 23. The cutting knife 12 can be installed in the gap. Further, this design can quickly replace the cutting knife 12, and the replacement of the cutting knife 12 can be completed through simple operations, improving the production efficiency.

[0034] The working process of the present utility model is as follows: First, place the materials to be processed (such as paper, film, textiles, etc.) on the suction mechanism 2 in the feeding area of the device. Before embossing, the materials are adsorbed by negative pressure to ensure that the materials are closely attached to the embossing roller 7, improving the embossing accuracy. Then, the materials first pass through the embossing roller 7. Specific patterns or textures are engraved on these rollers. The embossing roller 7 rotates driven by the second motor 15, and imprints the patterns or textures on the materials to form a three-dimensional embossing effect. After embossing, the materials continue to move forward and enter the cutting area through the guiding roller 13. The cutting mechanism 11 is driven by the first motor 9 and can adjust the cutting speed and depth as needed. The cutting mechanism 11 precisely cuts the materials according to the preset size and shape to form the final product. The above is the working principle of the cutting and embossing roller device integrated machine.

[0035] Finally: The above description is only a preferred embodiment of the present utility model and is not used to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included in the protection scope of the present utility model.

Claims

1. A cutting and embossing roller device integrated machine, comprising a base (1), characterized in that: At the top of the base (1), an air suction mechanism (2) is provided. On one side of the air suction mechanism (2), a support frame (3) is provided. On both sides of the support frame (3), slide bars (4) are provided. On the outer wall of the slide bars (4), sliders (5) are provided. There are two groups of the sliders (5), and the two groups of the sliders (5) are evenly arranged along the vertical direction of the slide bars (4). On one side of the slider (5), a connecting bearing (6) is provided. On one side of the connecting bearing (6), an embossing roller (7) is provided. Below the embossing roller (7), a workbench (8) is provided. Above the support frame (3), a first motor (9) is provided. Below the first motor (9), a telescopic rod (10) is connected. Below the telescopic rod (10), a cutting mechanism (11) is provided. Inside the cutting mechanism (11), a cutting knife (12) is provided. On one side of the cutting knife (12), a guiding roller (13) is provided. Below one of the sliders (5) on one side of the support frame (3), a transmission rod (14) is connected. One end of the transmission rod (14) is connected to a second motor (15). The second motor (15) drives the embossing roller (7) to move up and down along the slide bar (4) through the transmission rod (14), so as to adjust the gap size between the two embossing rollers (7).

2. The integrated cutting and embossing roller device according to claim 1, wherein: The air suction mechanism (2) includes a filter screen (16), a dust collection box (17) and a negative pressure fan (18). Below the filter screen (16), the dust collection box (17) is provided. On one side of the bottom of the dust collection box (17), the negative pressure fan (18) is provided.

3. The integrated cutting and embossing roller device according to claim 1, wherein: On one side of the guiding roller (13), a belt (19) is provided. On one side of the belt (19), a third motor (20) is connected.

4. A cutting and embossing roller device integrated machine according to claim 1, characterized in that: On both sides of the cutting mechanism (11), supports (21) are provided. On the outer wall of the supports (21), springs (22) are provided. There are two groups of the springs (22), and the two groups of the springs (22) are symmetrically arranged along the circumferential direction of the supports (21).

5. A cutting and embossing roller device integrated machine according to claim 4, characterized in that: At the center of the two supports (21), a tool holder (23) is provided. On the outer wall of the tool holder (23), a gap is opened, and the cutting knife (12) can be installed in the gap.

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