Feeding equipment for commutator detection

By designing the feeding equipment for commutator detection, automatic feeding is realized, solving the problem of inefficiency caused by manual placement, and improving the efficiency and flexibility of commutator detection.

CN223086971UActive Publication Date: 2025-07-11JIANGSU KEGU ELECTRIC APPLIANCES CO LTD
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Patent Information

Application Number
CN202421462120.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-25
Publication Date
2025-07-11
Estimated Expiration
2034-06-25

AI Technical Summary

Technical Problem

The commutator needs to be placed manually during production and processing, which leads to inefficiency and inflexibility, and requires two sets of manual operations.

Method used

A feeding equipment for commutator detection is designed, including frames, vibrating feeding trays, turntables, inspection tables, automatic clamping machines and other components to realize automatic feeding and reduce manual intervention.

Benefits of technology

The automatic loading of commutator is realized, which improves detection efficiency, saves manpower and improves processing flexibility.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses feeding equipment for commutator detection, which comprises a rack, a vibration feeding disc, a turntable, a rotating shaft, a detection material table, a material channel, a bracket, a side plate, a transverse air cylinder, a sliding block, a sliding rail, a sliding plate, a vertical air cylinder, a lifting plate, an automatic clamping machine and a clamping jaw. The commutator feeding and clamping device can automatically feed and clamp the commutator to the detection table, the process is simple, convenient and rapid, the commutator does not need to be manually transferred, manpower is saved, and the detection efficiency of the commutator is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of commutators, in particular to a feeding device for commutator detection. Background Technique

[0002] A commutator, also known as a "commutator", is an important component on the armature of a DC motor and an AC commutator motor. It is composed of many copper sheets separated by mica sheets and is in the shape of a cylinder or a disc. Each copper sheet is connected to several armature winding elements. When the armature rotates, the copper sheets successively come into contact with the fixed carbon brushes. In a DC motor, the alternating current in the armature winding is changed into direct current between the carbon brushes through the carbon brushes and the commutator. In an AC commutator motor, the frequency of the alternating current between the carbon brushes meets the working requirements.

[0003] During the production and processing of commutators, it is necessary to detect the commutators. Traditionally, operators manually pick up and place the commutators on the detection table for detection. This process is labor-intensive and requires two groups of people. One group places the commutators and the other group conducts the detection. The efficiency is relatively slow, which affects the detection efficiency of the commutators and the processing is not flexible. Content of the Utility Model

[0004] (1) Technical Problems to be Solved

[0005] The technical problem to be solved by the utility model is to solve the problem that during the production and processing of commutators, it is necessary to detect the commutators. Traditionally, operators manually pick up and place the commutators on the detection table for detection. This process is labor-intensive and requires two groups of people. One group places the commutators and the other group conducts the detection. The efficiency is relatively slow, which affects the detection efficiency of the commutators and the processing is not flexible.

[0006] (2) Technical Solutions

[0007] To achieve the above object, the present utility model provides the following technical solutions: A feeding device for commutator detection, comprising a frame, a vibrating feeding tray, a turntable, a rotating shaft, a detection table, a material channel, a bracket, a side plate, a horizontal cylinder, a sliding block, a slide rail, a sliding plate, a vertical cylinder, a lifting plate, an automatic gripper and a jaw. The vibrating feeding tray is arranged on the upper part of the frame. The turntable is arranged on the upper part of the frame. The rotating shaft is arranged at the central position of the turntable. The detection table is arranged on the surface of the turntable. The vibrating feeding tray and the turntable are connected through the material channel. The bracket is arranged on the upper part of the frame. The side plate is arranged on the upper part of the bracket. The horizontal cylinder is fixed by the side plate. The sliding block is connected to the telescopic rod of the horizontal cylinder. The slide rail is arranged on the side of the side plate. The sliding plate is arranged at the bottom of the sliding plate and is connected to the slide rail. The vertical cylinder is fixed by the sliding plate. The lifting plate is connected to the telescopic rod of the vertical cylinder. The automatic gripper is fixed by the lifting plate. The jaw is arranged at the bottom of the automatic gripper.

[0008] Further, the diameter of the turntable is 1 - 1.5 m.

[0009] Further, a motor is provided at the bottom of the rotating shaft, and the motor is arranged on the surface of the frame.

[0010] Further, a plurality of detection tables are provided, and the sizes and specifications of the plurality of detection tables are the same.

[0011] Further, two automatic grippers are provided, and the specification parameters of the two automatic grippers are the same.

[0012] (III) Beneficial effects

[0013] The present utility model provides a feeding device for commutator detection, having the following beneficial effects: novel structure, during the production process of the commutator, it can automatically feed and grip the commutator onto the detection table, the process is simple and fast, there is no need for manual transfer of the commutator, saving manpower and improving the detection efficiency of the commutator. Description of the drawings

[0014] Figure 1 It is a schematic structural diagram of the present utility model;

[0015] Figure 2 It is a schematic structural diagram of another perspective of the present utility model;

[0016] Figure 3 It is a schematic structural diagram of another perspective of the present utility model;

[0017] In the figure: 1 - frame, 2 - vibrating feeding tray, 3 - turntable, 4 - rotating shaft, 5 - inspection table, 6 - material channel, 7 - support, 8 - side plate, 9 - horizontal cylinder, 10 - sliding block, 11 - slide rail, 12 - sliding plate, 13 - vertical cylinder, 14 - lifting plate, 15 - automatic gripper, 16 - gripper jaw. Detailed implementation manner

[0018] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention. In the description of the present invention, it should be understood that the terms "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention.

[0019] Please refer to Figures 1 to 3 , the present invention provides a technical solution: a feeding device for commutator detection, including a frame 1, a vibrating feeding tray 2, a turntable 3, a rotating shaft 4, an inspection table 5, a material channel 6, a support 7, a side plate 8, a horizontal cylinder 9, a sliding block 10, a slide rail 11, a sliding plate 12, a vertical cylinder 13, a lifting plate 14, an automatic gripper 15 and a gripper jaw 16. The vibrating feeding tray 2 is arranged on the upper part of the frame 1, the turntable 3 is arranged on the upper part of the frame 1, the rotating shaft 4 is arranged at the central position of the turntable 3, the inspection table 5 is arranged on the surface of the turntable 3, the vibrating feeding tray 2 and the turntable 3 are connected through the material channel 6, the support 7 is arranged on the upper part of the frame 1, the side plate 8 is arranged on the upper part of the support 7, the horizontal cylinder 9 is fixed by the side plate 8, the sliding block 10 is connected to the telescopic rod of the horizontal cylinder 9, the slide rail 11 is arranged on the side of the side plate 8, the sliding plate 12 is arranged at the bottom of the sliding plate 12, and the sliding plate 12 is connected to the slide rail 11. The vertical cylinder 13 is fixed by the sliding plate 12, the lifting plate 14 is connected to the telescopic rod of the vertical cylinder 13, the automatic gripper 15 is fixed by the lifting plate 14, and the gripper jaw 16 is arranged at the bottom of the automatic gripper 15.

[0020] The diameter of the turntable 3 is 1 - 1.5 m. A motor is provided at the bottom of the rotating shaft 4, and the motor is arranged on the surface of the frame 1. A number of detection platforms 5 are provided, and the size specifications of the number of detection platforms 5 are the same. Two automatic grippers 15 are provided, and the specification parameters of the two automatic grippers 15 are the same.

[0021] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above exemplary embodiments, and without departing from the spirit or basic characteristics of the present utility model, the present utility model can be implemented in other specific forms. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be embraced within the present utility model. Any reference signs in the claims should not be construed as limiting the claimed rights.

[0022] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A feeding device for commutator detection, characterized in that: It includes a frame (1), a vibrating feeding tray (2), a turntable (3), a rotating shaft (4), a detection table (5), a material path (6), a bracket (7), a side plate (8), a horizontal cylinder (9), a sliding block (10), a slide rail (11), a slide plate (12), a vertical cylinder (13), a lifting plate (14), an automatic gripper (15) and a jaw (16). The vibrating feeding tray (2) is arranged on the upper part of the frame (1), the turntable (3) is arranged on the upper part of the frame (1), the rotating shaft (4) is arranged at the central position of the turntable (3), the detection table (5) is arranged on the surface of the turntable (3), the vibrating feeding tray (2) and the turntable (3) are connected through the material path (6), the bracket (7) is arranged on the upper part of the frame (1), the side plate (8) is arranged on the upper part of the bracket (7), the horizontal cylinder (9) is fixed by the side plate (8), the sliding block (10) is connected to the telescopic rod of the horizontal cylinder (9), the slide rail (11) is arranged on the side of the side plate (8), the slide plate (12) is arranged at the bottom of the slide plate (12), and the slide plate (12) is connected to the slide rail (11), the vertical cylinder (13) is fixed by the slide plate (12), the lifting plate (14) is connected to the telescopic rod of the vertical cylinder (13), the automatic gripper (15) is fixed by the lifting plate (14), and the jaw (16) is arranged at the bottom of the automatic gripper (15).

2. The feeding device for commutator detection according to claim 1, characterized in that: The diameter of the turntable (3) is 1 - 1.5 m.

3. The feeding device for commutator detection according to claim 1, characterized in that: A motor is provided at the bottom of the rotating shaft (4), and the motor is arranged on the surface of the frame (1).

4. The feeding device for commutator detection according to claim 1, characterized in that: A number of the detection tables (5) are provided, and the size specifications of the number of detection tables (5) are the same.

5. The feeding device for commutator detection according to claim 1, characterized in that: Two automatic grippers (15) are provided, and the specification parameters of the two automatic grippers (15) are the same.