Adjustable friction rolling device suitable for paper tubes with large and small tube diameters
Through the adjustable friction rolling device designed with a combination of active components, driven components and hydraulic cylinders, the problem of unstable tensioning mechanism is solved, the paper tube is stable coiled, and the stability and efficiency of rolling rolls are improved.
Patent Information
- Application Number
- CN202421808729.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-30
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-07-30
AI Technical Summary
In the prior art, the adjustment and support of the adjustable friction coiling device of paper tubes with large and small pipe diameters is not stable enough in the tensioning mechanism, resulting in the device being easily loosened, affecting the stability and efficiency of the winding process.
The combination design of active components, driven components, tensioning mechanism and adjustment mechanism is adopted. The motor drives the active roller and the passive roller to rotate in the same direction, and combined with the lifting and lowering of the hydraulic cylinder, the belt tensioning and drum spacing are achieved to enhance the practicality and universality of the device.
It improves the stability and efficiency of the rolling process, avoids shaking and loosening of the tensioning mechanism, enhances the scope of application of the device, and reduces operating costs.
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Figure CN223087213U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a friction coiling device, in particular to an adjustable friction coiling device applicable to paper tubes with different pipe diameters. Background Technique
[0002] Central coiling is carried out by rotating the central axis of the coil. The diameter or width of the finished coil is related to the size and stiffness of the coiling central axis. The greater the stiffness, the larger the diameter of the central axis, the larger the diameter of the finished coil, and the wider the width of the finished coil. This method has the following disadvantages: 1. The greater the stiffness, the larger the diameter of the central axis, and the heavier the mass of the central axis, resulting in higher costs. Taking a 3.5-inch 1.8m air shaft as an example, its weight is generally more than 30kg, so it is limited in actual use; 2. This coiling method often requires more air shafts, and the operating cost is much higher than that of the friction coiling method.
[0003] Chinese patent document CN202625437U discloses an adjustable friction coiling device applicable to paper tubes with different pipe diameters, including a driving roller, a driven roller, a paper tube placed on the driving roller and the driven roller, and a driving mechanism for driving the driving roller and the driven roller to rotate in the same direction. It also includes a spacing adjustment mechanism for adjusting the spacing between the driving roller and the driven roller. When using the adjustable friction coiling device applicable to paper tubes with different pipe diameters in the above patent document, if the diameter of the paper tube is small, the spacing between the driving roller and the driven roller is reduced through the spacing adjustment mechanism to prevent the paper tube from falling off easily; if the diameter of the paper tube is large, the spacing between the driving roller and the driven roller is increased accordingly; when the coil is coiled to a large diameter, the spacing between the driving roller and the driven roller is increased through the spacing adjustment mechanism, so that the coil is not easy to roll down and the coiling process is more stable; the above patent document can meet the coiling requirements of large-diameter coils without using large-diameter paper tubes or large-diameter rollers.
[0004] In the implementation process of the above patent document, the spacing between the driving roller and the driven roller can be increased through the spacing adjustment mechanism, but the adjustment and support of its tensioning mechanism are not stable enough, resulting in easy shaking of the tensioning mechanism during use and easy loosening of the device during use. Content of the Utility Model
[0005] The main purpose of the utility model is to provide an adjustable friction coiling device applicable to paper tubes with different pipe diameters, which can effectively solve the problem that the adjustment and support of its tensioning mechanism are not stable enough.
[0006] To achieve the above purpose, the technical solution adopted by the utility model is as follows:
[0007] An adjustable friction winding device applicable to paper tubes of different pipe diameters, including a lower backing plate 1. Four corners at the lower end of the outer surface of the lower backing plate 1 are fixedly connected with support legs 2. A chute 3 communicating with the outside is opened at the left part of the upper end of the outer surface of the lower backing plate 1. A driving component 4 is fixedly connected to the right part of the upper end of the outer surface of the lower backing plate 1. A motor 5 is fixedly connected to the front part of the driving component 4. A driven component 6 is slidably connected to the left part of the upper end of the outer surface of the lower backing plate 1. A tensioning mechanism I 7 is slidably connected to the middle of the lower backing plate 1. And a belt 8 is symmetrically sleeved on the driving component 4, the driven component 6, and the front side and the rear side of the upper part of the driven component 6. A coiled material 9 is placed on the side where the driving component 4 and the driven component 6 are close to each other. A paper tube I 91 is sleeved in the middle of the inner cavity of the coiled material 9. A pushing mechanism 10 is fixedly connected to the left part of the upper end of the outer surface of the lower backing plate 1. An adjusting mechanism 11 is fixedly connected to the middle of the lower end of the outer surface of the lower backing plate 1.
[0008] Preferably, the driving component 4 includes two fixing columns I 41. An active roller 42 is rotatably connected to the upper parts of the two fixing columns I 41. Limiting disks I 43 are symmetrically fixedly connected to the front end and the rear end of the outer surface of the active roller 42. And the middle of the front end of the outer surface of the limiting disk I 43 located at the front is fixedly connected to the output end of the rear part of the motor 5.
[0009] Preferably, the driven component 6 includes a carrier 61. A connecting block 62 is fixedly connected to the middle of the left end of the outer surface of the carrier 61. A driven roller 63 is rotatably connected to the upper part of the carrier 61. Limiting disks II 64 are symmetrically fixedly connected to the front end and the rear end of the outer surface of the driven roller 63. And the lower end of the outer surface of the carrier 61 is slidably connected to the inner cavity of the chute 3.
[0010] Preferably, the pushing mechanism 10 includes a fixing seat 101. A threaded rod 102 is threadedly connected to the middle of the fixing seat 101. And the right end of the outer surface of the threaded rod 102 is rotatably connected to the middle of the front end of the outer surface of the connecting block 62.
[0011] Preferably, the tensioning mechanism I 7 includes a cross plate 71. Fixing columns II 72 are symmetrically fixedly connected to the front part and the rear part of the upper end of the outer surface of the cross plate 71. A tensioning roller 73 is rotatably connected to the side where the upper parts of the two fixing columns II 72 are close to each other. Limiting disks III 74 are symmetrically fixedly connected to the front end and the rear end of the outer surface of the tensioning roller 73.
[0012] Preferably, the adjusting mechanism 11 includes a protective housing 111. A hydraulic cylinder 112 is fixedly installed in the inner cavity of the protective housing 111. L-shaped plates 113 are symmetrically fixedly connected to the left end and the right end of the outer surface of the protective housing 111. And the upper ends of the outer surfaces of the two L-shaped plates 113 are fixedly connected to the lower end of the outer surface of the lower backing plate 1. The output end of the piston rod of the upper part of the hydraulic cylinder 112 is fixedly connected to the middle of the cross plate 71.
[0013] Compared with the prior art, the utility model has the following beneficial effects:
[0014] 1. The utility model can cooperate with the motor 5 through the active component 4 to frictionally wind the coil material 9 in the same direction. The driven component 6 can drive the coil material 9 to rotate under the rotation of the active component 4. At the same time, the tensioning mechanism I 7 can adjust the tension degree of the belt 8. Under the action of the pushing mechanism 10, the distance between the active component 4 and the driven component 6 can be adjusted, and the driving tensioning mechanism I 7 can be lifted and adjusted through the adjusting mechanism 11, improving the practicability and universality of the device.
[0015] 2. The protective sleeve 111 and the L-shaped plate 113 of the utility model can support the hydraulic cylinder 112 and protect its outer surface at the same time, avoiding the damage of the hydraulic cylinder 112 caused by external collision. When it is necessary to adjust the height of the two limit discs III 74, the hydraulic cylinder 112 can be driven to drive the two fixing columns II 72 to lift and adjust through its piston rod output end, so as to stably adjust the tightness of the belt 8 by the two limit discs III 74, improving the practicability and universality of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is the overall structural schematic diagram of the utility model;
[0017] Figure 2 is the schematic diagram of the active component and the driven component of the utility model;
[0018] Figure 3 is the structural schematic diagram of the pushing mechanism of the utility model;
[0019] Figure 4 is the structural schematic diagram of the tensioning mechanism I and the adjusting mechanism of the utility model.
[0020] In the figure: 1, lower backing plate; 2, support leg; 3, sliding groove; 4, active component; 41, fixing column I; 42, active roller; 43, limit disc I; 5, motor; 6, driven component; 61, carrier; 62, connecting block; 63, passive roller; 64, limit disc II; 7, tensioning mechanism I; 71, cross plate; 72, fixing column II; 73, tensioning roller; 74, limit disc III; 8, belt; 9, coil material; 91, paper tube I; 10, pushing mechanism; 101, fixing seat; 102, threaded rod; 11, adjusting mechanism; 111, protective sleeve; 112, hydraulic cylinder; 113, L-shaped plate. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0021] In order to make the technical means, creative features, achieved purposes and effects of the utility model easy to understand, the utility model will be further elaborated below in conjunction with specific embodiments.
[0022] Such asFigure 1 As shown in the figure, an adjustable friction winding device applicable to paper tubes of different pipe diameters includes a lower backing plate 1. At the four corners of the lower end of the outer surface of the lower backing plate 1, support legs 2 are fixedly connected. A chute 3 communicating with the outside is provided at the left part of the upper end of the outer surface of the lower backing plate 1. A driving component 4 is fixedly connected to the right part of the upper end of the outer surface of the lower backing plate 1, which can cooperate with a motor 5 to perform the function of friction winding the coil 9 in the same direction. A motor 5 is fixedly connected to the front part of the driving component 4. A driven component 6 is slidably connected to the left part of the upper end of the outer surface of the lower backing plate 1, which can drive the coil 9 to rotate under the rotation of the driving component 4. A tensioning mechanism I 7 is slidably connected to the middle part of the lower backing plate 1, which can adjust the tension degree of the belt 8. The driving component 4, the driven component 6, and the front and rear sides of the upper part of the driven component 6 are symmetrically sleeved with a belt 8 together. A coil 9 is placed on the side where the driving component 4 and the driven component 6 are close to each other. A paper tube I 91 is sleeved in the middle of the inner cavity of the coil 9. A pushing mechanism 10 is fixedly connected to the left part of the upper end of the outer surface of the lower backing plate 1, which can adjust the distance between the driving component 4 and the driven component 6. An adjusting mechanism 11 is fixedly connected to the middle part of the lower end of the outer surface of the lower backing plate 1, which can drive the tensioning mechanism I 7 to perform lifting adjustment.
[0023] To achieve the purpose of friction winding the coil 9 in the same direction in cooperation with the motor 5, refer to Figure 2 As shown in the figure, the driving component 4 includes two fixing columns I 41. A driving roller 42 is rotatably connected to the upper parts of the two fixing columns I 41. Limiting discs I 43 are symmetrically fixedly connected to the front end and the rear end of the outer surface of the driving roller 42, which can drive the belt 8 to rotate through the rotation of the driving roller 42. The middle part of the front end of the outer surface of the limiting disc I 43 located at the front is fixedly connected to the output end of the rear part of the motor 5.
[0024] To achieve the purpose of driving the coil 9 to rotate under the rotation of the driving component 4, refer to Figure 2 As shown in the figure, the driven component 6 includes a carrier 61. A connecting block 62 is fixedly connected to the middle part of the left end of the outer surface of the carrier 61. A driven roller 63 is rotatably connected to the upper part of the carrier 61. Limiting discs II 64 are symmetrically fixedly connected to the front end and the rear end of the outer surface of the driven roller 63. The lower end of the outer surface of the carrier 61 is slidably connected to the inner cavity of the chute 3.
[0025] When the motor 5 starts to drive, the driving roller 42 and the limiting disc I 43 will rotate. At this time, through the connection between the belt 8 and the limiting disc II 64, the driven roller 63 is driven to rotate in the same direction as the driving roller 42, and then the coil 9 placed on the upper surface of the driving roller 42 and the upper surface of the driven roller 63 is friction wound.
[0026] To achieve the purpose of adjusting the distance between the driving component 4 and the driven component 6, refer to Figure 3 , the driving mechanism 10 includes a fixed seat 101. A threaded rod 102 is threadedly connected to the middle of the fixed seat 101, and the right end of the outer surface of the threaded rod 102 is rotatably connected to the middle of the front end of the outer surface of the connecting block 62.
[0027] When it is necessary to adjust the diameter of the coiled material 9 that is frictionally coiled, the bearing frame 61 can be pushed or pulled back by rotating the threaded rod 102, so as to achieve the purpose of adjusting the distance between the driven roller 63 and the driving roller 42.
[0028] To achieve the purpose of adjusting the tension of the belt 8, refer to Figure 4 , the first tensioning mechanism 7 includes a cross plate 71. Fixed columns two 72 are symmetrically and fixedly connected to the front and rear parts of the upper end of the outer surface of the cross plate 71. A tensioning roller 73 is rotatably connected to the side where the upper parts of the two fixed columns two 72 are close to each other. Limit plates three 74 are symmetrically and fixedly connected to the front end and the rear end of the outer surface of the tensioning roller 73, which can achieve the function of adjusting the tightness of the coiled material 9.
[0029] To achieve the purpose of driving the first tensioning mechanism 7 to perform lifting adjustment, refer to Figure 4 , the adjusting mechanism 11 includes a protective sleeve 111. A hydraulic cylinder 112 is installed and fixed in the inner cavity of the protective sleeve 111. L-shaped plates 113 are symmetrically and fixedly connected to the left end and the right end of the outer surface of the protective sleeve 111, which can realize the function of connecting with the protective sleeve 111 to support and protect the hydraulic cylinder 112. The upper ends of the outer surfaces of the two L-shaped plates 113 are fixedly connected to the lower end of the outer surface of the lower backing plate 1. The output end of the piston rod of the upper part of the hydraulic cylinder 112 is fixedly connected to the middle of the cross plate 71.
[0030] It should be noted that the specific installation methods of the motor 5 and the hydraulic cylinder 112, the connection methods of the oil circuit and the circuit, and the control method in the present invention are all conventional designs, and the present invention will not be elaborated in detail.
[0031] Working principle of the utility model: During friction winding, the lower backing plate 1 is wound around the outside of the paper tube 91 and placed on the upper parts of the driving roller 42 and the driven roller 63. At this time, the driving motor 5 is driven, so that the first limiting disc 43 and the second limiting disc 64 can be driven to rotate in the same direction through the belt 8, and then the driving roller 42 and the driven roller 63 are driven to rotate synchronously therewith. During this period, the connection between the third limiting disc 74 and the belt 8 can restrict the tightness of the belt 8 to prevent the phenomenon that the belt 8 is not tight enough and the driving roller 42 and the driven roller 63 cannot rotate fully. When it is necessary to adjust the diameter of the wound coil 9 during friction winding, the bearing frame 61 is adjusted by rotating the threaded rod 102 to make it move, so as to achieve the purpose of adjusting the distance between the driven roller 63 and the driving roller 42. At the same time, the lifting distance of the cross plate 71 can be adjusted by driving the hydraulic cylinder 112, so that the two third limiting discs 74 can continue to adjust the tension degree of the belt 8.
[0032] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the utility model claimed. The scope of protection claimed by the utility model is defined by the appended claims and their equivalents.
Claims
1. An adjustable friction winding device applicable to paper tubes of different pipe diameters, comprising a lower backing plate (1), characterized in that: Four support legs (2) are fixedly connected to the lower ends of the four corners of the outer surface of the lower backing plate (1). A chute (3) communicating with the outside is formed in the left part of the upper end of the outer surface of the lower backing plate (1). An active component (4) is fixedly connected to the right part of the upper end of the outer surface of the lower backing plate (1). A motor (5) is fixedly connected to the front part of the active component (4). A driven component (6) is slidably connected to the left part of the upper end of the outer surface of the lower backing plate (1). A tensioning mechanism I (7) is slidably connected to the middle of the lower backing plate (1). A belt (8) is symmetrically sleeved on the active component (4), the driven component (6), and the front side and the rear side of the upper part of the driven component (6) together. A coil material (9) is placed on the side where the active component (4) and the driven component (6) are close to each other. A paper tube I (91) is sleeved in the middle of the inner cavity of the coil material (9). A pushing mechanism (10) is fixedly connected to the left part of the upper end of the outer surface of the lower backing plate (1). An adjusting mechanism (11) is fixedly connected to the middle of the lower end of the outer surface of the lower backing plate (1).
2. The adjustable friction rolling device applicable to paper tubes with different pipe diameters according to claim 1, wherein: The active component (4) includes two fixing columns I (41). An active roller (42) is rotatably connected to the upper parts of the two fixing columns I (41). Limit discs I (43) are symmetrically fixedly connected to the front end and the rear end of the outer surface of the active roller (42). The middle of the front end of the outer surface of the limit disc I (43) located at the front is fixedly connected to the output end of the rear part of the motor (5).
3. The adjustable friction rolling device applicable to paper tubes with different pipe diameters according to claim 1, characterized in that: The driven component (6) includes a carrier (61). A connecting block (62) is fixedly connected to the middle of the left end of the outer surface of the carrier (61). A driven roller (63) is rotatably connected to the upper part of the carrier (61). Limit discs II (64) are symmetrically fixedly connected to the front end and the rear end of the outer surface of the driven roller (63). The lower end of the outer surface of the carrier (61) is slidably connected to the inner cavity of the chute (3).
4. The adjustable friction coiling device applicable to paper tubes with different pipe diameters according to claim 3, wherein: The pushing mechanism (10) includes a fixing seat (101). A threaded rod (102) is threadedly connected to the middle of the fixing seat (101). The right end of the outer surface of the threaded rod (102) is rotatably connected to the middle of the front end of the outer surface of the connecting block (62).
5. The adjustable friction rolling device applicable to paper tubes with different pipe diameters according to claim 1, wherein: The tensioning mechanism I (7) includes a cross plate (71). Fixing columns II (72) are symmetrically fixedly connected to the front part and the rear part of the upper end of the outer surface of the cross plate (71). A tensioning roller (73) is rotatably connected to the side where the upper parts of the two fixing columns II (72) are close to each other. Limit discs III (74) are symmetrically fixedly connected to the front end and the rear end of the outer surface of the tensioning roller (73).
6. The adjustable friction rolling device applicable to paper tubes with different pipe diameters according to claim 5, characterized in that: The adjusting mechanism (11) includes a protective housing (111). A hydraulic cylinder (112) is fixedly installed in the inner cavity of the protective housing (111). L-shaped plates (113) are symmetrically fixedly connected to the left end and the right end of the outer surface of the protective housing (111). The upper ends of the outer surfaces of the two L-shaped plates (113) are fixedly connected to the lower end of the outer surface of the lower backing plate (1). The output end of the piston rod of the upper part of the hydraulic cylinder (112) is fixedly connected to the middle of the cross plate (71).
Citation Information
Patent Citations
Adjustable friction coiling device suitable for paper tubes of different pipe diameters
CN202625437U