Laser shock peening equipment

Through the design of conveyor belts and placement boxes, automatic loading and all-round strengthening of workpieces are achieved, the problem of low manual handling efficiency in the existing technology is solved, and the working efficiency of laser impact strengthening equipment is improved.

CN223087873UActive Publication Date: 2025-07-11刘小阳
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Patent Information

Application Number
CN202421594775.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-05
Publication Date
2025-07-11
Estimated Expiration
2034-07-05

AI Technical Summary

Technical Problem

The existing laser impact reinforcement equipment requires a lot of manpower and material resources during the handling of workpieces, and is relatively inefficient.

Method used

A feeding device including a conveyor belt and a placing box is designed to automatically load and comprehensively strengthen the workpiece through components such as hydraulic cylinders, push rods, clamping plates and ball screws, reducing manual operation.

Benefits of technology

It realizes automatic loading and all-round strengthening of workpieces, improves work efficiency and reduces manpower consumption.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223087873U_ABST
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Abstract

The utility model belongs to the technical field of workpiece surface strengthening, and relates to laser shock strengthening equipment which comprises a machined part, a bottom plate and a laser head arranged above the bottom plate, a feeding device is arranged on the side of the bottom plate and comprises a conveying belt and a containing box connected with the conveying belt, and a first supporting rod and a second supporting rod are arranged on the upper end face of the bottom plate. A first sliding groove is formed in the side wall of the first supporting rod, a second sliding groove is formed in the side wall of the second supporting rod, adjusting pieces are arranged in the first sliding groove and the second sliding groove, the adjusting piece in the first sliding groove is connected with a pushing air cylinder, the output end of the pushing air cylinder is connected with a rotating shaft, the rotating shaft is connected with a clamping plate, the adjusting piece in the second sliding groove is connected with a rotating air cylinder, and the end face of the rotating air cylinder is connected with the clamping plate. A machined part is placed between the two clamping plates, a feeding opening is formed in the containing box, the feeding opening is connected with the end face of the transmission belt, and the feeding opening and the bottom plate are oppositely arranged. Compared with the prior art, labor is reduced, and meanwhile working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of workpiece surface strengthening, and more specifically, it relates to a laser shock strengthening device. Background Art

[0002] Laser shock strengthening technology is a new type of laser application surface treatment technology. Compared with traditional surface modification technologies, laser shock strengthening technology can introduce a deeper residual stress layer into materials, refine the surface grains of materials or even produce nanocrystals, and at the same time greatly improve the fatigue life of materials.

[0003] For example, a laser shock strengthening equipment disclosed in the authorized CN 219972401 U. By placing one end of the workpiece between two arc-shaped plates, or placing the two arc-shaped plates on the inner wall of the workpiece and simultaneously abutting against the outer end of the rotating plate, then using the first motor to control the rotation of the screw rod to drive the moving block to move, forcing the two arc-shaped plates to move relatively closer or relatively farther away, so as to clamp the workpiece, and it can clamp hollow tubular and solid tubular workpieces, expanding the application range of the device.

[0004] However, during the use process, it is necessary for the staff to carry the workpiece between the two arc-shaped plates. Since the workpiece is usually made of metal, a large amount of manpower and material resources are consumed during the handling process, and the manual handling speed is slow and the efficiency is low. Content of the Utility Model

[0005] Aiming at the deficiencies of the existing technology, the purpose of the utility model is to provide a laser shock strengthening device that can realize automatic feeding of workpieces and has higher working efficiency.

[0006] To achieve the above purpose, the utility model provides the following technical solutions:

[0007] A laser shock strengthening device, including a workpiece, a bottom plate, and a laser head placed above the bottom plate. A feeding device is provided on the side of the bottom plate. The feeding device includes a conveyor belt and a placement box connected to the conveyor belt.

[0008] On the upper end surface of the bottom plate, there are a first support rod and a second support rod. A first chute is opened on the side wall of the first support rod, and a second chute is opened on the side wall of the second support rod. An adjusting member is provided in the first chute and the second chute. The adjusting member in the first chute is connected to a pushing cylinder. The output end of the pushing cylinder is connected to a rotating shaft, and the rotating shaft is connected to a clamping plate. The adjusting member in the second chute is connected to a rotating cylinder, and the end surface of the rotating cylinder is connected to the clamping plate. The workpiece is placed between the two clamping plates.

[0009] One end of the conveyor belt extends into the bottom plate, and the end face of the conveyor belt is connected to the end face of the bottom plate. A placement box is provided with a receiving cavity for accommodating workpieces. A feeding port is opened on the placement box, and the feeding port is connected to the end face of the conveyor belt and is arranged opposite to the bottom plate.

[0010] The present utility model is further configured as follows: One side of the placement box has an inclined surface, and the inclined surface is placed above the conveyor belt for feeding the conveyor belt. A groove is opened on the bottom surface of the receiving cavity, and a hydraulic cylinder is arranged in the groove. A limiting groove is opened on the upper end surface of the bottom plate, and the output end is connected with a flat plate. The workpieces are stacked on the flat plate, and an electric push rod is arranged on the side wall of the receiving cavity.

[0011] The present utility model is further configured as follows: The adjusting member includes a ball screw, a fixed seat and a stepping motor. The stepping motor and the fixed seat are arranged at both ends of the sliding groove, the ball screw is arranged between the stepping motor and the fixed seat, and a sliding seat is sleeved on the outer wall of the ball screw. The pushing cylinder and the rotating cylinder are connected to the corresponding sliding seats.

[0012] The present utility model is further configured as follows: An infrared sensor I is arranged on the support rod, and an infrared sensor II is arranged on the inner wall of the receiving cavity. The infrared sensor I is electrically connected to the stepping motor and the pushing cylinder, and the infrared sensor II is electrically connected to the hydraulic cylinder and the electric push rod.

[0013] The present utility model is further configured as follows: A limiting groove for placing the workpiece is opened on the upper end surface of the bottom plate, and one end of the clamping plate extends into the limiting groove.

[0014] The present utility model is further configured as follows: A controller is arranged on one side of the first support rod, and the controller is electrically connected to the pushing cylinder, the hydraulic cylinder, the conveyor belt, the stepping motor, the infrared sensor I, the infrared sensor II and the electric push rod.

[0015] Compared with the deficiencies of the prior art, the beneficial effects of the present utility model are as follows:

[0016] By adding a conveyor belt and a placement box, the operator only needs to place the workpiece on the flat plate in the receiving cavity. When processing is required, the hydraulic cylinder pushes the flat plate to rise. When the flat plate rises to the inclined surface, the electric push rod pushes the workpiece out, so that the workpiece falls onto the conveyor belt. Since the other end of the conveyor belt is connected to the bottom plate, the workpiece will move onto the bottom plate under the influence of inertia and fall into the limiting groove for limiting. One end of the clamping plate is placed in the limiting groove, and then the pushing cylinder pushes to clamp the workpiece. Finally, it is lifted by the ball screw to perform impact strengthening on the workpiece, and the rotating cylinder can drive the workpiece to rotate for all-round strengthening, reducing manpower and increasing work efficiency at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a side cross-sectional view of an embodiment of the present utility model;

[0018] Figure 2 This is a cross-sectional view of the bottom plate of an embodiment of the present utility model.

[0019] Workpiece 1, bottom plate 2, laser head 3, conveyor belt 4, placement box 5, first support rod 6, second support rod 7, first chute 8, second chute 9, push cylinder 10, rotating shaft 11, clamping plate 12, rotating cylinder 13, accommodation cavity 14, feeding port 15, inclined surface 16, hydraulic cylinder 17, flat plate 18, electric push rod 19, ball screw 20, fixed seat 21, stepping motor 22, sliding seat 23, first infrared sensor 24, second infrared sensor 25, controller 26. Detailed implementation manners

[0020] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0021] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model.

[0022] As Figures 1 to 2 shown,

[0023] The laser shock peening equipment includes a workpiece 1, a controller 26, a bottom plate 2, and a laser head 3 disposed above the bottom plate 2. A feeding device is provided on the side of the bottom plate 2. The feeding device includes a conveyor belt 4 and a placement box 5 connected to the conveyor belt 4. The controller 26 is disposed on the side wall of the first support rod 6, and the controller 26 is electrically connected to the push cylinder 10, the hydraulic cylinder 17, the conveyor belt 4, the stepping motor 22, the first infrared sensor 24, the second infrared sensor 25, and the electric push rod 19, and is controlled by the controller 26.

[0024] The upper end surface of the bottom plate 2 is provided with a first support rod 6 and a second support rod 7. The second support rod 7 is provided with a first infrared sensor 24. The first infrared sensor 24 is electrically connected to the stepping motor 22 and the push cylinder 10. The first infrared sensor 24 senses whether the workpiece 1 reaches a predetermined position and then fixes the workpiece 1.

[0025] A chute one 8 is provided on the side wall of the first support rod 6, and a chute two 9 is provided on the side wall of the second support rod 7. An adjusting member is provided in the chute one 8 and the chute two 9, and the height of the workpiece 1 is adjusted by the adjusting member.

[0026] The adjusting member in the chute one 8 is connected with a pushing cylinder 10. The output end of the pushing cylinder 10 is connected with a rotating shaft 11, and the rotating shaft 11 is connected with a clamping plate 12. The adjusting member in the chute two 9 is connected with a rotating cylinder 13, and the end face of the rotating cylinder 13 is connected with a second clamp. The workpiece 1 is placed between the two clamping plates 12. A limiting groove for the workpiece 1 to be placed is provided on the upper end face of the bottom plate 2. One end of the clamping plate 12 extends into the limiting groove. The pushing cylinder 10 pushes out the clamping plate 12, so that both ends of the workpiece 1 are in contact with the clamping plate 12, and the workpiece 1 is fixed. The rotating cylinder 13 drives the workpiece 1 to rotate, so that the workpiece 1 is comprehensively strengthened.

[0027] The adjusting member includes a ball screw 20, a fixed seat 21 and a stepping motor 22. The stepping motor 22 and the fixed seat 21 are placed at both ends of the chute. The ball screw 20 is placed between the stepping motor 22 and the fixed seat 21. A sliding seat 23 is sleeved on the outer wall of the ball screw 20. The pushing cylinder 10 and the rotating cylinder 13 are connected with the corresponding sliding seats 23. The rotation of the stepping motor 22 drives the rotation of the ball screw 20, thereby driving the sliding seat 23 to move.

[0028] One end of the conveyor belt 4 extends into the bottom plate 2, and the end face of the conveyor belt 4 is connected with the end face of the bottom plate 2, which is convenient for the workpiece 1 to be transferred from the conveyor belt 4 to the bottom plate 2. An accommodating cavity 14 for accommodating the workpiece 1 is provided in the placing box 5. An infrared sensor two 25 is provided on the inner wall of the accommodating cavity 14. The infrared sensor two 25 is electrically connected with the hydraulic cylinder 17 and the electric push rod 19. The infrared sensor is used to sense the presence of the workpiece 1 and drive the electric push rod 19 and the hydraulic cylinder 17.

[0029] A feeding port 15 is provided on the placing box 5. The feeding port 15 is connected with the end face of the conveyor belt. The feeding port 15 is arranged opposite to the bottom plate 2. One side of the placing box 5 has an inclined surface 16, and the inclined surface 16 is placed above the conveyor belt 4 for feeding the conveyor belt 4. A groove is provided on the bottom surface of the accommodating cavity 14, and a hydraulic cylinder 17 is provided in the groove. A limiting groove output end is provided on the upper end face of the bottom plate 2 and is connected with a flat plate 18. The workpieces 1 are stacked on the flat plate 18. An electric push rod 19 is provided on the side wall of the accommodating cavity 14. When the infrared sensor two 25 senses that the workpiece 1 is transmitted to one side of the inclined surface 16 by the flat plate 18, after the workpiece 1 on the bottom plate 2 is processed, the electric push rod 19 pushes out the workpiece 1 on the top layer of the flat plate 18 and conveys it to the bottom plate 2.

[0030] Working principle: When in use, the operator places the workpiece 1 into the accommodating cavity 14, and then turns on the laser head 3 and the loading device through the controller 26. When processing is required, the hydraulic cylinder 17 pushes the flat plate 18 to rise. When the flat plate 18 rises to the inclined surface 16, the electric push rod 19 pushes out the workpiece 1, causing the workpiece 1 to fall onto the conveyor belt 4. Since the other end of the conveyor belt 4 is connected to the bottom plate 2, the workpiece 1 will move onto the bottom plate 2 under the influence of inertia and fall into the limiting groove for positioning. One end of the clamping plate 12 is placed in the limiting groove, and then the pushing cylinder 10 is pushed to clamp the workpiece 1. Finally, it is lifted by the ball screw 20 to perform impact strengthening on the workpiece 1. The rotating cylinder 13 can drive the workpiece 1 to rotate for all-round strengthening. After processing is completed, the pushing cylinder 10 resets, and the operator removes the processed workpiece 1. The electric push rod 19 pushes out the next workpiece 1, and the above operations are repeated.

[0031] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any ordinary changes and substitutions made by those skilled in the art within the scope of the technical solution of the present invention should be included in the protection scope of the present invention.

Claims

1. A laser shock peening device, comprising a workpiece (1), a bottom plate (2) and a laser head (3) placed above the bottom plate (2), characterized in that: A feeding device is provided on the side of the bottom plate (2). The feeding device includes a conveyor belt (4) and a placing box (5) connected to the conveyor belt (4). On the upper end surface of the bottom plate (2), there are a first support rod (6) and a second support rod (7). A first chute (8) is formed on the side wall of the first support rod (6), and a second chute (9) is formed on the side wall of the second support rod (7). An adjusting member is arranged in the first chute (8) and the second chute (9). The adjusting member in the first chute (8) is connected to a pushing cylinder (10). The output end of the pushing cylinder (10) is connected to a rotating shaft (11), and the rotating shaft (11) is connected to a clamping plate (12). The adjusting member in the second chute (9) is connected to a rotating cylinder (13), and the end face of the rotating cylinder (13) is connected to a second clamp. The workpiece (1) is placed between the two clamping plates (12). One end of the conveyor belt (4) extends into the bottom plate (2), and the end face of the conveyor belt (4) is flush with the end face of the bottom plate (2). An accommodating cavity (14) for accommodating the workpiece (1) is arranged in the placing box (5). A feeding port (15) is formed on the placing box (5), and the feeding port (15) is flush with the end face of the conveyor belt. The feeding port (15) is arranged opposite to the bottom plate (2).

2. The laser shock peening device according to claim 1, wherein: One side of the placing box (5) has an inclined surface (16) located above the conveyor belt (4) for feeding the conveyor belt (4). A groove is formed on the bottom surface of the accommodating cavity (14), and a hydraulic cylinder (17) is arranged in the groove. A limiting groove is formed on the upper end surface of the bottom plate (2), and the output end of the hydraulic cylinder is connected to a flat plate (18). The workpieces (1) are stacked on the flat plate (18). An electric push rod (19) is arranged on the side wall of the accommodating cavity (14).

3. The laser shock peening device according to claim 2, characterized in that: The adjusting member includes a ball screw (20), a fixed seat (21), and a stepping motor (22). The stepping motor (22) and the fixed seat (21) are arranged at both ends of the chute. The ball screw (20) is arranged between the stepping motor (22) and the fixed seat (21). A sliding seat (23) is sleeved on the outer wall of the ball screw (20). The pushing cylinder (10) and the rotating cylinder (13) are connected to the corresponding sliding seats (23).

4. A laser shock peening device according to claim 3, characterized in that: An infrared sensor I (24) is arranged on the support rod, and an infrared sensor II (25) is arranged on the inner wall of the accommodating cavity (14). The infrared sensor I (24) is electrically connected to the stepping motor (22) and the pushing cylinder (10), and the infrared sensor II (25) is electrically connected to the hydraulic cylinder (17) and the electric push rod (19).

5. A laser shock peening device according to claim 4, characterized in that: A limiting groove for the workpiece (1) to be placed is formed on the upper end surface of the bottom plate (2), and one end of the clamping plate (12) extends into the limiting groove.

6. The laser shock peening equipment according to claim 5, wherein: A controller (26) is arranged on one side of the first support rod (6). The controller (26) is electrically connected to the pushing cylinder (10), the hydraulic cylinder (17), the conveyor belt (4), the stepping motor (22), the infrared sensor I (24), the infrared sensor II (25), and the electric push rod (19).

Citation Information

Patent Citations

  • Laser shock peening equipment

    CN219972401U