Rare metal smelting tail gas treatment device

The rare metal smelting exhaust gas treatment apparatus improves filtration efficiency and reduces costs by using solvent misting and air quality monitoring, ensuring compliance with environmental standards.

CN223096492UActive Publication Date: 2025-07-15JINZHOU BODA METAL NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202422230295.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-12
Publication Date
2025-07-15
Estimated Expiration
2034-09-12

AI Technical Summary

Technical Problem

The existing rare metal smelting exhaust gas treatment equipment is inefficient and expensive, and the treated exhaust gas cannot meet national environmental protection standards.

Method used

The combination of solvent tank, pumper, water supply pipe, water collection tank, atomization spray head, filter partition, water outlet, air inlet, air outlet and other components is used to contact the exhaust gas through solvent atomization spray, and the air quality detector and solenoid valve are combined to realize real-time detection and adjustment of exhaust gas.

Benefits of technology

It improves exhaust gas filtration efficiency, reduces economic costs, and ensures that exhaust gas treatment meets environmental protection standards, avoids untreated exhaust emissions, and improves the stability and efficiency of treatment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of rare metal smelting, and discloses a rare metal smelting tail gas treatment device which comprises a treatment kettle, a solvent box is fixedly installed on the upper surface of the treatment kettle, pumping devices are fixedly installed on the left surface and the right surface of the solvent box, and water conveying pipes are fixedly installed on the outer surfaces of the pumping devices. A water collecting tank is fixedly mounted on the outer surface of the treatment kettle; atomizing nozzles are fixedly mounted on the inner wall of the water collecting tank; a filtering partition plate is fixedly mounted on the inner wall of the treatment kettle; a water outlet is formed in the lower surface of the treatment kettle; through cooperative arrangement of the solvent tank, the pumping device, the water conveying pipe, the water collecting tank, the atomizing nozzle, the filtering partition plate, the water outlet, the gas inlet and the gas outlet pipe, a solvent is sprayed out after being atomized, so that the solvent can be in full contact with waste gas, the filtering efficiency is improved while the filtering effect is improved, and the economic cost is saved.
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Description

Technical Field

[0001] The utility model relates to the technical field of rare metal smelting, in particular to a tail gas treatment device for rare metal smelting. Background Technique

[0002] Rare metals are mainly used in the manufacture of special steels, superhard alloys and high-temperature alloys, in the electrical industry, chemical industry, ceramic industry, atomic energy industry and rocket technology, etc. The name of rare metals has a certain relativity. With the extensive research on rare metals by people, the discovery of new sources and new refining methods, and the expansion of their application scope, the boundary between rare metals and other metals will gradually disappear. For example, the content of some rare metals in the earth's crust is more than that of metals such as copper, mercury, and cadmium.

[0003] During the smelting process of rare metals, the tail gas discharged from the smelting furnace contains dust, sulfur-containing and chlorine-containing gases, as well as rare elements in a molten or gasified state. If directly discharged without treatment, it will cause serious environmental pollution and resource loss. However, the current tail gas treatment equipment has low efficiency, high cost, and the treated tail gas often fails to meet the national environmental protection standards. Content of the Utility Model

[0004] Aiming at the deficiencies of the prior art, the utility model provides a tail gas treatment device for rare metal smelting to solve the problems of low efficiency, high cost of the current tail gas treatment equipment, and the treated tail gas often failing to meet the national environmental protection standards mentioned in the above background technique.

[0005] To achieve the above object, the utility model provides the following technical solution: A tail gas treatment device for rare metal smelting, including a treatment kettle, a solvent tank is fixedly installed on the upper surface of the treatment kettle, pumping devices are fixedly installed on the left and right surfaces of the solvent tank, a water delivery pipe is fixedly installed on the outer surface of the pumping device, a water collection tank is fixedly installed on the outer surface of the treatment kettle, an atomizing nozzle is fixedly installed on the inner wall of the water collection tank, a filtering partition is fixedly installed on the inner wall of the treatment kettle, a water outlet is arranged on the lower surface of the treatment kettle, an air inlet is arranged on the right surface of the treatment kettle, and an air outlet pipe is arranged on the upper surface of the treatment kettle.

[0006] Preferably, an inspection frame is fixedly installed in the middle of the air outlet pipe, an air quality detector is fixedly installed on the front surface of the inspection frame, a partition is fixedly installed on the inner wall of the inspection frame, a return air pipe is fixedly installed on the left surface of the inspection frame, and an electromagnetic valve is fixedly installed on the outer surface of the return air pipe.

[0007] Preferably, a controller is fixedly installed on the front surface of the treatment kettle, and support columns are fixedly installed on the lower surface of the treatment kettle.

[0008] Preferably, a water inlet is provided on the upper surface of the solvent tank. The output end of the water delivery pipe is fixedly connected to the upper surface of the water collection tank, and the inside of the water delivery pipe communicates with the inside of the water collection tank. The atomizing nozzle is located inside the treatment kettle, and an air outlet is provided on the upper surface of the treatment kettle. The air outlet communicates with the air outlet pipe.

[0009] Preferably, through holes are provided on the surface of the partition plate. The output end of the return air pipe communicates with the lower part inside the treatment kettle.

[0010] Preferably, the controller is electrically connected to the pumping device, the electromagnetic valve, and the air quality detector. Four support columns are provided.

[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0012] 1. For this rare metal smelting tail gas treatment device, through the coordinated setting of the solvent tank, pumping device, water delivery pipe, water collection tank, atomizing nozzle, filter partition plate, water outlet, air inlet, and air outlet pipe, it achieves the effect of spraying the solvent after atomization, so that the solvent can fully contact with the waste gas, improving the filtration effect while enhancing the filtration efficiency and saving economic costs.

[0013] 2. For this rare metal smelting tail gas treatment device, through the coordinated setting of the detection frame, air quality detector, partition plate, return air pipe, and electromagnetic valve, it achieves the effect of being able to detect the waste gas, so that the treatment situation of the waste gas can be understood in a timely manner, adjusted according to the standards, improving the treatment efficiency and stability, and avoiding the situation where the waste gas is discharged outdoors before being completely treated. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 is a front perspective three-dimensional structure schematic diagram of the whole of the present utility model;

[0015] Figure 2 is a sectional three-dimensional structure schematic diagram of the present utility model;

[0016] Figure 3 is of the present utility model Figure 2 is an enlarged three-dimensional structure schematic diagram at position A in the present utility model.

[0017] In the figure: 1. Treatment kettle; 2. Solvent tank; 3. Pumping device; 4. Water delivery pipe; 5. Water collection tank; 6. Atomizing nozzle; 7. Filter partition plate; 8. Water outlet; 9. Air inlet; 10. Air outlet pipe; 11. Detection frame; 12. Air quality detector; 13. Partition plate; 14. Return air pipe; 15. Electromagnetic valve; 16. Controller; 17. Support column; 18. Water inlet. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0018] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts belong to the scope of protection of the present utility model.

[0019] Embodiment 1:

[0020] Please refer to Figures 1 - 3 , a tail gas treatment device for rare metal smelting, including a treatment kettle 1. A solvent tank 2 is fixedly installed on the upper surface of the treatment kettle 1. A pumping device 3 is fixedly installed on the left and right surfaces of the solvent tank 2. A water delivery pipe 4 is fixedly installed on the outer surface of the pumping device 3. A water collection tank 5 is fixedly installed on the outer surface of the treatment kettle 1. An atomizing nozzle 6 is fixedly installed on the inner wall of the water collection tank 5. A filter partition 7 is fixedly installed on the inner wall of the treatment kettle 1. An outlet 8 is arranged on the lower surface of the treatment kettle 1. An air inlet 9 is arranged on the right surface of the treatment kettle 1. An air outlet pipe 10 is arranged on the upper surface of the treatment kettle 1.

[0021] Specifically: In the process of using the present utility model, when the tail gas needs to be treated, at this time, the tail gas enters the interior of the treatment kettle 1 through the air inlet 9. Then, the controller 16 controls the pumping device 3 to start. When the pumping device 3 starts, the water in the solvent tank 2 is pumped into the water collection tank 5 through the water delivery pipe 4. The solvent pumped into the water collection tank 5 is atomized and sprayed out through the atomizing nozzle 6, so as to combine with the incoming waste gas. After the atomized solvent water adsorbs the harmful substances and impurities in the waste gas, it falls to the outlet 8 by its own gravity, and then is discharged through the outlet 8. The purified waste gas passes through the filter partition 7 and reaches the air outlet, and finally is discharged to the outside through the air outlet pipe 10.

[0022] In this implementation scheme: A controller 16 is fixedly installed on the front surface of the treatment kettle 1, and a support column 17 is fixedly installed on the lower surface of the treatment kettle 1.

[0023] In this implementation scheme: An inlet 18 is arranged on the upper surface of the solvent tank 2. The output end of the water delivery pipe 4 is fixedly connected to the upper surface of the water collection tank 5, and the inside of the water delivery pipe 4 is communicated with the inside of the water collection tank 5. The atomizing nozzle 6 is located inside the treatment kettle 1. An air vent hole is arranged on the upper surface of the treatment kettle 1, and the air vent hole is communicated with the air outlet pipe 10.

[0024] Specifically: The solvent inside the solvent tank 2 is added through the inlet 18.

[0025] In this implementation scheme: The controller 16 is electrically connected to the pumping device 3, the electromagnetic valve 15, and the air quality detector 12, and there are four support columns 17.

[0026] Specifically: The overall device is supported by the support columns 17, and four of them provide greater stability.

[0027] Working principle: In this utility model, the solvent is atomized and sprayed through the atomizing nozzle 6, so that the solvent can come into full contact with the waste gas. The function of the filtering partition 7 is to block the input waste gas, thereby slowing down its flow rate and ensuring that it can be fully mixed with the solvent. After the atomized solvent comes into contact with impurities and harmful substances, it directly discharges from the water outlet 8 by its own gravity. Compared with related technologies, a rare metal smelting tail gas treatment device provided by this utility model has the following beneficial effects: This design atomizes and sprays the solvent, so that the solvent and the waste gas can be fully contacted, improving the filtering effect and efficiency while saving economic costs.

[0028] Embodiment 2:

[0029] Please refer to Figures 1 - 3 , a detection frame 11 is fixedly installed in the middle of the air outlet pipe 10, an air quality detector 12 is fixedly installed on the front surface of the detection frame 11, a partition 13 is fixedly installed on the inner wall of the detection frame 11, a return air pipe 14 is fixedly installed on the left surface of the detection frame 11, and an electromagnetic valve 15 is fixedly installed on the outer surface of the return air pipe 14.

[0030] Specifically: When the purified air passes through the air outlet pipe 10, at this time the waste gas reaches the inside of the detection frame 11, and the partition 13 blocks it, thereby slowing down its flow rate. At this time, the air quality detector 12 detects the waste gas reaching the inside of the detection frame 11. When the detection standard is met, the waste gas directly discharges through the air outlet pipe 10. When the detection standard is not met, the electromagnetic valve 15 opens, and the waste gas is re-transported to the inside of the treatment kettle 1 through the return air pipe 14 and then re-treated until it meets the standard and then discharges.

[0031] In this implementation scheme: Through holes are provided on the surface of the partition 13, and the output end of the return air pipe 14 communicates with the lower part inside the treatment kettle 1.

[0032] Specifically: The function of the partition 13 is to block the waste gas, thereby slowing down its flow rate and facilitating the detection by the air quality sensor.

[0033] Working principle: The utility model realizes the detection of the filtered waste gas through the air quality detector 12. When it is found that the waste gas emission does not meet the standard, the electromagnetic valve 15 is opened at this time, so that the waste gas that does not reach the emission standard is re-introduced into the interior of the treatment kettle 1 and processed again. Compared with the related technology, a rare metal smelting tail gas treatment device provided by the utility model has the following beneficial effects: This design can achieve the effect of detecting the waste gas, so as to timely understand the treatment situation of the waste gas, adjust according to the standard, improve the treatment efficiency and stability, and avoid the situation that the waste gas is discharged outdoors before being completely treated.

[0034] The controller 16 is of an existing structure, and the control circuit can be realized by simple programming of those skilled in the art, which belongs to the common general knowledge in the art. Only its use is carried out without modification, so the control method and circuit connection will not be described in detail.

[0035] For the selection of each device in the above-mentioned equipment use, different selections are made according to the actual situation, and various parameters are referred to, and the functions of the used equipment are echoed with the achieved effects.

[0036] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A rare metal smelting tail gas treatment device, comprising a treatment kettle (1), characterized in that: The upper surface of the treatment kettle (1) is fixedly installed with a solvent tank (2). The left and right surfaces of the solvent tank (2) are fixedly installed with a pump (3). The outer surface of the pump (3) is fixedly installed with a water delivery pipe (4). The outer surface of the treatment kettle (1) is fixedly installed with a water collection tank (5). The inner wall of the water collection tank (5) is fixedly installed with an atomizing nozzle (6). The inner wall of the treatment kettle (1) is fixedly installed with a filter partition (7). The lower surface of the treatment kettle (1) is provided with a water outlet (8). The right surface of the treatment kettle (1) is provided with an air inlet (9). The upper surface of the treatment kettle (1) is provided with an air outlet pipe (10).

2. The rare metal smelting tail gas treatment device according to claim 1, characterized in that: The middle part of the air outlet pipe (10) is fixedly installed with a detection frame (11). The front surface of the detection frame (11) is fixedly installed with an air quality detector (12). The inner wall of the detection frame (11) is fixedly installed with a partition (13). The left surface of the detection frame (11) is fixedly installed with a return air pipe (14). The outer surface of the return air pipe (14) is fixedly installed with an electromagnetic valve (15).

3. The rare metal smelting tail gas treatment device according to claim 1, characterized in that: The front surface of the treatment kettle (1) is fixedly installed with a controller (16). The lower surface of the treatment kettle (1) is fixedly installed with support columns (17).

4. A rare metal smelting tail gas treatment device according to claim 1, characterized in that: The upper surface of the solvent tank (2) is provided with a water inlet (18). The output end of the water delivery pipe (4) is fixedly connected to the upper surface of the water collection tank (5), and the inside of the water delivery pipe (4) is in communication with the inside of the water collection tank (5). The atomizing nozzle (6) is located inside the treatment kettle (1). The upper surface of the treatment kettle (1) is provided with an air vent, and the air vent is in communication with the air outlet pipe (10).

5. The rare metal smelting tail gas treatment device according to claim 2, characterized in that: The partition (13) is provided with through holes on its surface. The output end of the return air pipe (14) is in communication with the lower part inside the treatment kettle (1).

6. The tail gas treatment device for rare metal smelting according to claim 3, characterized in that: The controller (16) is electrically connected to the pump (3), the electromagnetic valve (15), and the air quality detector (12). There are four support columns (17).