Disassembling material sorting equipment
A synchronized conveyor system with a scraping mechanism addresses the inefficiency in iron separation by ensuring complete removal of iron materials from automobile dismantling debris, enhancing the efficiency and reliability of the process.
Patent Information
- Application Number
- CN202422141059.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-02
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-09-02
AI Technical Summary
In the prior art, when the broken automobile material is on the conveyor belt, the iron substance is easily pressed by materials such as plastic, resulting in low iron removal efficiency and needs to be processed again to avoid damaging the next machine.
A disassembly material sorting equipment is designed to realize the power transmission of the conveyor belt and the reciprocating movement of the scraper through the combination of the drive mechanism, transmission mechanism, support mechanism, scraping mechanism and conversion mechanism, so as to prevent the iron substance from being pressed and ensure that the iron substance is sucked away in time.
Improve iron removal efficiency, avoid material accumulation, ensure that iron substances are sorted in time, and reduce the risk of damage to the next step of machinery.
Smart Images

Figure CN223096978U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of sorting, in particular to a disassembled material sorting device. Background Art
[0002] A magnetic separator is a machine used to separate magnetic materials and iron from non-magnetic materials. When sorting iron substances from disassembled automobile materials, a magnetic separator is usually used. The magnetic separator is suspended above the conveyor belt. A large electromagnet is installed inside the magnetic separator. The conveyor belt transports the materials to the lower part of the magnetic separator. The electromagnet attracts the iron substances onto the belt of the magnetic separator, and the iron substances are thrown out as the belt rotates.
[0003] In the prior art, when the crushed automobile materials are poured onto the conveyor belt, many iron substances are pressed by materials such as plastics. When the materials pass through the magnetic separator, the iron substances cannot be attracted away, so that the materials with iron substances are transported to the next operation. This requires another magnetic separation, otherwise it is easy to damage the machinery in the next step, and there is room for further improvement in the efficiency of separating iron substances. Based on this, in order to improve the efficiency of separating iron substances, a disassembled material sorting device is proposed. Summary of the Utility Model
[0004] The purpose of the utility model is to provide a disassembled material sorting device to solve the problem of low efficiency of separating iron substances.
[0005] To achieve the above purpose, the utility model provides the following technical solution: A disassembled material sorting device includes a first bracket. A first conveyor belt is installed in the inner cavity of the first bracket, and a first motor is installed on one outer side of the first bracket. A second bracket is placed on one side of the first bracket, and a first feeding plate is fixedly connected to one side of the first bracket. A second conveyor belt is installed in the inner cavity of the second bracket. The second conveyor belt is located below the first feeding plate. A third bracket is placed on one side of the second bracket, and a second feeding plate is fixedly connected to one side of the second bracket. A third conveyor belt is installed in the inner cavity of the third bracket. The third conveyor belt is located below the second feeding plate. A third motor is installed on one outer side of the third bracket. A magnetic separator is suspended above the third conveyor belt. A driving mechanism and a supporting mechanism are arranged on one outer side of the second bracket, and a scraping and thinning mechanism is arranged inside the second bracket. A transmission mechanism is arranged on the driving mechanism and the supporting mechanism, and a conversion mechanism is arranged between the transmission mechanism and the scraping and thinning mechanism;
[0006] The driving mechanism in the starting state is used to drive the second conveyor belt to rotate and drive the transmission mechanism to rotate;
[0007] The supporting mechanism is used to support the operation of the transmission mechanism;
[0008] The transmission mechanism in the transmission state is used to transmit the power of the driving mechanism to the conversion mechanism;
[0009] The conversion mechanism in the conversion state is used to convert the power of the transmission mechanism to the scraping mechanism, so that it performs reciprocating motion;
[0010] The reciprocating scraping mechanism is used to prevent iron substances in the automobile dismantling materials from being pressed.
[0011] As a further solution of the utility model: the driving mechanism includes a second motor and a second rotating shaft;
[0012] The No. 2 motor is installed on the outside of the No. 2 bracket, one end of the No. 2 rotating shaft is fixedly connected to the output end of the No. 2 motor, and the other end of the No. 2 rotating shaft passes through the inside of the No. 2 bracket, and the other end of the No. 2 rotating shaft is fixedly connected to the side wall of the No. 2 conveyor belt and is rotatably connected to the side wall of the No. 2 bracket.
[0013] As a further solution of the utility model: the support mechanism includes a fixed plate and a first rotating shaft;
[0014] The fixing plate is fixedly connected to the outer side of the second bracket, and the first rotating shaft is rotatably connected to the side wall of the fixing plate.
[0015] As a further solution of the utility model: the transmission mechanism includes a first belt pulley, a belt, and a second belt pulley;
[0016] One side of the No. 1 belt pulley is fixedly connected to the side of the No. 1 rotating shaft close to the No. 2 bracket, and the No. 2 belt pulley is fixedly connected to the outer wall of the No. 2 rotating shaft. The No. 1 belt pulley and the No. 2 belt pulley are connected through the belt transmission.
[0017] As a further solution of the utility model: the scraping mechanism includes a No. 1 slide groove, a sliding rod, a scraper, and a No. 2 slide groove;
[0018] The No. 1 slide groove is opened on the other inner side of the No. 2 bracket, and the No. 2 slide groove is opened on one side wall of the No. 2 bracket. The sliding rod slides on the No. 1 slide groove and the inner wall of the No. 2 slide groove, and one end of the sliding rod passes through the outside of the No. 2 bracket. The sliding rod is fixedly connected to the lower side of the scraper, and the length of the sliding rod is the same as the width of the No. 2 conveyor belt, and the lower end of the sliding rod is close to the upper surface of the No. 2 conveyor belt.
[0019] As a further solution of the utility model: the conversion mechanism includes a moving column, a sliding column, and a third slide groove;
[0020] One side of the moving column is fixedly connected to one end of the sliding rod. The third chute is formed on the other side of the moving column. The sliding column is fixedly connected to the other side of the first belt pulley, and the sliding column slides on the inner wall of the third chute.
[0021] As a further solution of the present invention: the widths of the third conveyor belt and the second conveyor belt are the same, and the width of the second conveyor belt is greater than the width of the first conveyor belt. The rotational speeds of the first motor and the second motor are the same, and the rotational speed of the third motor is greater than the rotational speeds of the first motor and the second motor.
[0022] Compared with the prior art, the beneficial effects of the present invention are: by setting a driving mechanism, a transmission mechanism, a supporting mechanism, a scraping and thinning mechanism, and a conversion mechanism, when the driving mechanism is started, the driving mechanism rotates the second conveyor belt, and at the same time the driving mechanism rotates the transmission mechanism. The transmission mechanism drives the first rotating shaft in the supporting mechanism to rotate. The first rotating shaft rotates on the fixed plate. The transmission mechanism drives the sliding column in the conversion mechanism to rotate, and the conversion mechanism makes the scraping and thinning mechanism move reciprocally, so that materials will not accumulate and iron substances will not be pressed. Description of the Drawings
[0023] Figure 1 It is a schematic structural diagram of the present invention;
[0024] Figure 2 It is a schematic structural diagram of the first conveyor belt of the present invention;
[0025] Figure 3 It is a schematic structural diagram of the driving mechanism, the transmission mechanism, the supporting mechanism, and the scraping and thinning mechanism of the present invention;
[0026] Figure 4 It is a schematic structural diagram of the driving mechanism, the transmission mechanism, the supporting mechanism, the scraping and thinning mechanism, and the conversion mechanism of the present invention;
[0027] Figure 5 It is a schematic structural diagram of the conversion mechanism, the transmission mechanism, and the supporting mechanism of the present invention.
[0028] In the figure: 1, the first bracket; 2, the first conveyor belt; 3, the first motor; 4, the second bracket; 5, the second motor; 6, the second conveyor belt; 7, the third bracket; 8, the third motor; 9, the third conveyor belt; 10, the iron remover; 11, the first blanking plate; 12, the second blanking plate; 13, the fixed plate; 14, the first chute; 15, the sliding rod; 16, the scraper; 17, the second chute; 18, the first rotating shaft; 19, the first belt pulley; 20, the belt; 21, the second belt pulley; 22, the second rotating shaft; 23, the moving column; 24, the sliding column; 25, the third chute. Detailed Embodiment
[0029] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0030] Please refer to Figures 1 to 5 , in the embodiment of the present invention, a disassembled material sorting device includes a first bracket 1. A first conveyor belt 2 is installed in the inner cavity of the first bracket 1, and a first motor 3 is installed on one outer side of the first bracket 1. A second bracket 4 is placed on one side of the first bracket 1, and a first blanking plate 11 is fixedly connected to one side of the first bracket 1. A second conveyor belt 6 is installed in the inner cavity of the second bracket 4. The second conveyor belt 6 is located below the first blanking plate 11. A third bracket 7 is placed on one side of the second bracket 4, and a second blanking plate 12 is fixedly connected to one side of the second bracket 4. A third conveyor belt 9 is installed in the inner cavity of the third bracket 7. The third conveyor belt 9 is located below the second blanking plate 12. A third motor 8 is installed on one outer side of the third bracket 7. A magnetic separator 10 is suspended above the third conveyor belt 9. A driving mechanism and a supporting mechanism are arranged on one outer side of the second bracket 4, and a scraping and thinning mechanism is arranged on the inner side of the second bracket 4. A transmission mechanism is arranged on the driving mechanism and the supporting mechanism, and a conversion mechanism is arranged between the transmission mechanism and the scraping and thinning mechanism;
[0031] The driving mechanism in the starting state is used to drive the second conveyor belt 6 to rotate and drive the transmission mechanism to rotate;
[0032] The supporting mechanism is used to support the operation of the transmission mechanism;
[0033] The transmission mechanism in the transmission state is used to transmit the power of the driving mechanism to the conversion mechanism;
[0034] The conversion mechanism in the conversion state is used to convert the power of the transmission mechanism to the scraping and thinning mechanism to make it perform reciprocating motion;
[0035] The scraping and thinning mechanism in the reciprocating state is used to prevent the iron substances in the automobile disassembled materials from being pressed.
[0036] The driving mechanism includes a second motor 5 and a second rotating shaft 22;
[0037] The second motor 5 is installed on the outer side of the second bracket 4. One end of the second rotating shaft 22 is fixedly connected to the output end of the second motor 5, and the other end of the second rotating shaft 22 penetrates to the inner side of the second bracket 4. The other end of the second rotating shaft 22 is fixedly connected to the side wall of the second conveyor belt 6 and is rotatably connected to the side wall of the second bracket 4.
[0038] In this embodiment: When it is necessary to separate iron substances, start the first motor 3, the third motor 8, the iron remover 10 and the second motor 5 in the driving mechanism. The first motor 3 rotates the first conveyor belt 2, the third motor 8 rotates the third conveyor belt 9, and the second motor 5 rotates the second rotating shaft 22 through the output end. The rotation of the second rotating shaft 22 rotates the second conveyor belt 6. At the same time, the rotation of the second rotating shaft 22 rotates the second pulley 21 in the transmission mechanism, realizing that the driving mechanism in the starting state drives the second conveyor belt 6 to rotate and drives the transmission mechanism to rotate. The rotation of the second pulley 21 rotates the first pulley 19 through the belt 20. The rotation of the first pulley 19 drives the first rotating shaft 18 in the supporting mechanism to rotate. The first rotating shaft 18 rotates on the fixed plate 13. The rotation of the first pulley 19 drives the sliding column 24 in the conversion mechanism to rotate. The sliding column 24 slides on the inner wall of the third chute 25. The rotation of the sliding column 24 causes the moving column 23 to make a reciprocating motion. The moving column 23 drives the sliding rod 15 in the scraping and thinning mechanism to make a reciprocating motion. The sliding rod 15 slides on the inner walls of the first chute 14 and the second chute 17. The sliding rod 15 drives the scraper 16 to make a reciprocating motion. Pour the automobile disassembled materials onto the first conveyor belt 2. The materials fall from the first conveyor belt 2 onto the first blanking plate 11. The materials slide from the first blanking plate 11 onto the second conveyor belt 6. The scraper 16 prevents the materials from piling up and the iron substances from being pressed, enabling the materials to be evenly and slightly transported. The materials fall from the second conveyor belt 6 onto the second blanking plate 12 and slide onto the third conveyor belt 9. When the materials are transported under the iron remover 10, the iron substances are sucked away, realizing the separation of iron substances.
[0039] Please refer specifically to Figure 1 、 3 ~5. The supporting mechanism includes a fixed plate 13 and a first rotating shaft 18;
[0040] The fixed plate 13 is fixedly connected to the outside of the second bracket 4, and the first rotating shaft 18 is rotatably connected to the side wall of the fixed plate 13.
[0041] In this embodiment: When it is necessary to rotate the transmission mechanism, the first pulley 19 drives the first rotating shaft 18 to rotate. The fixed plate 13 provides a supporting force for the rotation of the first rotating shaft 18, realizing the work of the supporting mechanism to support the transmission mechanism.
[0042] Please refer specifically to Figures 3 to 5 , the transmission mechanism includes a first pulley 19, a belt 20, and a second pulley 21;
[0043] One side of the first pulley 19 is fixedly connected to the side of the first rotating shaft 18 close to the second bracket 4. The second pulley 21 is fixedly connected to the outer wall of the second rotating shaft 22. The first pulley 19 and the second pulley 21 are connected by a belt 20 for transmission.
[0044] In this embodiment: When the conversion mechanism needs to operate, the second rotating shaft 22 rotates to make the second belt pulley 21 rotate. The rotation of the second belt pulley 21 drives the first belt pulley 19 to rotate through the belt 20. The support mechanism supports the rotation of the first belt pulley 19. The rotation of the first belt pulley 19 drives the sliding column 24 to rotate, and the transmission mechanism in the transmission state transmits the power of the driving mechanism to the conversion mechanism.
[0045] Please refer specifically to Figure 1 、 3 ~5. The scraping and thinning mechanism includes a first sliding groove 14, a sliding rod 15, a scraping plate 16, and a second sliding groove 17;
[0046] The first sliding groove 14 is opened on the other inner side of the second support 4, the second sliding groove 17 is opened on one side wall of the second support 4. The sliding rod 15 slides on the inner walls of the first sliding groove 14 and the second sliding groove 17, and one end of the sliding rod 15 penetrates to the outside of the second support 4. The sliding rod 15 is fixedly connected to the lower side of the scraping plate 16, and the length of the sliding rod 15 is the same as the width of the second conveyor belt 6, and the lower end of the sliding rod 15 is close to the upper surface of the second conveyor belt 6.
[0047] In this embodiment: When it is necessary to evenly convey the material, the driving mechanism is started. The driving mechanism makes the second conveyor belt 6 rotate and drives the transmission mechanism to rotate. The transmission mechanism makes the conversion mechanism operate. The conversion mechanism makes the moving column 23 make a reciprocating motion. The moving column 23 drives the sliding rod 15 in the scraping and thinning mechanism to make a reciprocating motion. The sliding rod 15 slides on the inner walls of the first sliding groove 14 and the second sliding groove 17. The sliding rod 15 drives the scraping plate 16 to make a reciprocating motion. The scraping plate 16 makes the material not be evenly transported, and the scraping and thinning mechanism in the reciprocating state prevents the iron substances in the automobile disassembled materials from being pressed.
[0048] Please refer specifically to Figures 4 to 5 , the conversion mechanism includes a moving column 23, a sliding column 24, and a third sliding groove 25;
[0049] One side of the moving column 23 is fixedly connected to one end of the sliding rod 15. The third sliding groove 25 is opened on the other side of the moving column 23. The sliding column 24 is fixedly connected to the other side of the first belt pulley 19, and the sliding column 24 slides on the inner wall of the third sliding groove 25.
[0050] In this embodiment: When it is necessary for the scraping and thinning mechanism to make a reciprocating motion, the driving mechanism is started. The driving mechanism makes the second conveyor belt 6 rotate and drives the transmission mechanism to rotate. The rotation of the transmission mechanism drives the sliding column 24 to rotate. The sliding column 24 slides on the inner wall of the third sliding groove 25. The rotation of the sliding column 24 makes the moving column 23 make a reciprocating motion. The moving column 23 drives the sliding rod 15 to make a reciprocating motion, and the conversion mechanism in the conversion state converts the power of the transmission mechanism to the scraping and thinning mechanism to make it perform a reciprocating motion.
[0051] Please refer specifically to Figures 1 to 4, the width of the third conveyor belt 9 is the same as that of the second conveyor belt 6, and the width of the second conveyor belt 6 is greater than that of the first conveyor belt 2. The rotational speeds of the first motor 3 and the second motor 5 are the same, and the rotational speed of the third motor 8 is greater than the rotational speeds of the first motor 3 and the second motor 5.
[0052] In this embodiment: the fact that the width of the second conveyor belt 6 is greater than that of the first conveyor belt 2 enables the materials scraped back by the scraper 16 not to accumulate in large quantities, and the fact that the rotational speed of the third motor 8 is greater than the rotational speeds of the first motor 3 and the second motor 5 enables the materials to be transported quickly without material accumulation.
[0053] The above is only the preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution of the present invention and its inventive concept, makes equivalent substitutions or changes, and should be covered within the protection scope of the present invention.
Claims
1. A disassembled material sorting device, including a first bracket (1), a first conveyor belt (2) is installed in the inner cavity of the first bracket (1), and a first motor (3) is installed on one outer side of the first bracket (1), characterized in that, A No. 2 bracket (4) is placed on one side of the No. 1 bracket (1), and a No. 1 blanking plate (11) is fixedly connected to one side of the No. 1 bracket (1), a No. 2 conveyor belt (6) is installed in the inner cavity of the No. 2 bracket (4), and the No. 2 conveyor belt (6) is located below the No. 1 blanking plate (11), a No. 3 bracket (7) is placed on one side of the No. 2 bracket (4), and a No. 2 blanking plate (12) is fixedly connected to one side of the No. 2 bracket (4), and a No. 3 conveyor belt is installed in the inner cavity of the No. 3 bracket (7). (9), the No. 3 conveyor belt (9) is located below the No. 2 unloading plate (12), a No. 3 motor (8) is installed on the outer side of the No. 3 bracket (7), an iron remover (10) is suspended above the No. 3 conveyor belt (9), a driving mechanism and a supporting mechanism are arranged on the outer side of the No. 2 bracket (4), and a scraping mechanism is arranged on the inner side of the No. 2 bracket (4), a transmission mechanism is arranged on the driving mechanism and the supporting mechanism, and a conversion mechanism is arranged between the transmission mechanism and the scraping mechanism; The driving mechanism in the started state is used to drive the second conveyor belt (6) to rotate and to drive the transmission mechanism to rotate; The supporting mechanism is used to support the operation of the transmission mechanism; The transmission mechanism in the transmission state is used to transmit the power of the driving mechanism to the conversion mechanism; The conversion mechanism in the conversion state is used to convert the power of the transmission mechanism to the scraping mechanism, so that it performs reciprocating motion; The reciprocating scraping mechanism is used to prevent iron substances in the automobile dismantling materials from being pressed.
2. The disassembled material sorting device according to claim 1, wherein, The driving mechanism comprises a second motor (5) and a second rotating shaft (22); The No. 2 motor (5) is installed on the outside of the No. 2 bracket (4), one end of the No. 2 rotating shaft (22) is fixedly connected to the output end of the No. 2 motor (5), and the other end of the No. 2 rotating shaft (22) passes through the inside of the No. 2 bracket (4), and the other end of the No. 2 rotating shaft (22) is fixedly connected to the side wall of the No. 2 conveyor belt (6) and is rotatably connected to the side wall of the No. 2 bracket (4).
3. The disassembling material sorting device according to claim 2, characterized in that, The support mechanism comprises a fixed plate (13) and a first rotating shaft (18); The fixing plate (13) is fixedly connected to the outer side of the second bracket (4), and the first rotating shaft (18) is rotatably connected to the side wall of the fixing plate (13).
4. The disassembling material sorting device according to claim 3, characterized in that, The transmission mechanism comprises a first belt pulley (19), a belt (20), and a second belt pulley (21); One side of the No. 1 belt pulley (19) is fixedly connected to a side of the No. 1 rotating shaft (18) close to the No. 2 bracket (4), and the No. 2 belt pulley (21) is fixedly connected to an outer wall of the No. 2 rotating shaft (22). The No. 1 belt pulley (19) and the No. 2 belt pulley (21) are connected in transmission via the belt (20).
5. The disassembling material sorting device according to claim 4, characterized in that, The scraping mechanism comprises a first slide groove (14), a sliding rod (15), a scraper (16), and a second slide groove (17); The first sliding groove (14) is formed on the other inner side of the second support (4), the second sliding groove (17) is formed on one side wall of the second support (4), the sliding rod (15) slides on the inner walls of the first sliding groove (14) and the second sliding groove (17), and one end of the sliding rod (15) penetrates to the outside of the second support (4). The sliding rod (15) is fixedly connected to the lower side of the scraper (16). The length of the sliding rod (15) is the same as the width of the second conveyor belt (6), and the lower end of the sliding rod (15) is close to the upper surface of the second conveyor belt (6).
6. The disassembling material sorting device according to claim 5, characterized in that, The conversion mechanism includes a moving column (23), a sliding column (24), and a third sliding groove (25); One side of the moving column (23) is fixedly connected to one end of the sliding rod (15). The third sliding groove (25) is formed on the other side of the moving column (23). The sliding column (24) is fixedly connected to the other side of the first pulley (19), and the sliding column (24) slides on the inner wall of the third sliding groove (25).
7. A disassembled material sorting device according to claim 2, characterized in that, The width of the third conveyor belt (9) is the same as that of the second conveyor belt (6), and the width of the second conveyor belt (6) is greater than the width of the first conveyor belt (2). The rotation speeds of the first motor (3) and the second motor (5) are the same, and the rotation speed of the third motor (8) is greater than the rotation speeds of the first motor (3) and the second motor (5).