Device for high-pressure flushing of automobile parts
The innovative motor-driven system with adjustable nozzles addresses the challenge of securing components of varying sizes and shapes, enhancing stability and efficiency in high-pressure washing devices.
Patent Information
- Application Number
- CN202422174870.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-05
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-09-05
AI Technical Summary
Most existing high-pressure cleaning devices use bolts to fix workpieces, which cannot quickly adapt to workpieces of different sizes and shapes, resulting in increased operating complexity and unstable fixation, affecting the cleaning effect.
The motor-driven rotary shaft and turntable system are used to cooperate with the cylinder pushing slide seat and worm gear structure to achieve stable clamping of the clamp and position adjustment of the nozzle, and adapt to workpieces of different sizes and shapes.
It improves the stability and convenience of the device, ensures the stability and accuracy of the workpiece during processing and flushing, enhances the versatility and flexibility of the equipment, and improves the processing quality and efficiency.
Smart Images
Figure CN223097484U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile part processing, in particular to a device for high-pressure flushing of automobile parts. Background Technique
[0002] Automobile parts are the basis for the overall function and performance of a vehicle, covering key components such as engines, transmissions, braking systems, and suspension systems. These parts bear huge mechanical stresses during vehicle operation and are exposed to various complex environments, such as high temperature, humidity, dust, and chemical substances. Therefore, regular cleaning and maintenance of automobile parts, especially the efficient cleaning of those precision mechanical parts and easily contaminated areas, are the keys to ensuring the stable performance of the vehicle and extending the service life of the parts. High-pressure flushing devices are widely used in the automobile manufacturing and maintenance industries and can quickly and effectively remove oil stains, dust, and impurities on the surface of parts, ensuring the normal operation of the parts and the performance of the overall vehicle.
[0003] Existing high-pressure cleaning devices use a high-pressure pump to pressurize water and spray the water flow at high speed onto the surface of parts through specially designed nozzles, thereby effectively removing stubborn oil stains, sediment, and other attachments. The impact force of the high-pressure water flow can penetrate into the tiny gaps and parts with complex shapes of the parts, removing dirt that is difficult to reach by manual cleaning.
[0004] However, most existing high-pressure cleaning devices use bolts to fix workpieces. This fixing method can provide relatively stable support when processing workpieces of the same size or specification. However, when it is necessary to process workpieces of different sizes or shapes, the bolt fixing is rather cumbersome to adjust and cannot quickly adapt to workpieces of various sizes and shapes. This not only increases the complexity and time cost of operation but also may lead to unstable fixing, affecting the cleaning effect. Summary of the Utility Model
[0005] The purpose of the utility model is to solve the shortcomings existing in the prior art, and to propose a device for high-pressure flushing of automobile parts, aiming to improve the problem that most existing high-pressure flushing devices use bolts to fix workpieces and are not convenient for clamping workpieces of different sizes.
[0006] To achieve the above object, the present utility model provides the following technical solution: A device for high-pressure flushing of automotive parts, including a machine body, inside which a shielding door is slidably connected, and on the outer wall of the machine body, a driving component is provided, which is used for controlling the opening and closing of the shielding door. Inside the machine body, a tooling fixture is fixedly connected, a base is fixedly connected, and a first motor is fixedly connected. The output end of the first motor is fixedly connected with a rotating shaft, on the outer wall of which a connecting seat is rotatably connected. Inside the connecting seat, a movable plate is rotatably connected, and inside the movable plate, a clamping plate is rotatably connected. On the outer wall of the rotating shaft, a turntable is fixedly connected, inside which a movable frame is slidably connected. On the outer wall of the movable frame, a connecting frame is rotatably connected, and inside the connecting frame, it is rotatably connected to the outer wall of the clamping plate.
[0007] Further, the driving component includes a first cylinder, the outer wall of which is fixedly connected to the outer wall of the machine body. The output end of the first cylinder is fixedly connected with a cable, and inside the machine body, a rotating ring is rotatably connected. The outer wall of the cable is arranged inside the rotating ring, and one end of the cable is fixedly connected to the outer wall of the shielding door.
[0008] Further, a sliding rod is fixedly connected inside the machine body, and on the outer wall of the sliding rod, a sliding seat is slidably connected.
[0009] Further, a second cylinder is fixedly connected inside the machine body, and the output end of the second cylinder is fixedly connected to the outer wall of the sliding seat.
[0010] Further, a support plate is fixedly connected to the outer wall of the sliding seat, and on the outer wall of the support plate, a second motor is fixedly connected. The output end of the second motor is fixedly connected with a worm.
[0011] Further, a rotating rod is rotatably connected inside the support plate, and on the outer wall of the rotating rod, a worm gear is fixedly connected, which meshes with the worm.
[0012] Further, a shunt pipe is fixedly connected to the outer wall of the rotating rod, and on the outer wall of the shunt pipe, a nozzle is fixedly connected.
[0013] Further, a water delivery hose is fixedly connected inside the shunt pipe, and one end of the water delivery hose is fixedly connected to a water storage tank, the outer wall of which is fixedly connected to the outer wall of the machine body.
[0014] The present utility model has the following beneficial effects:
[0015] 1. In the present utility model, first, the motor one cooperates with the rotating shaft to drive the turntable to rotate, so that the turntable can cooperate with the movable frame to pull the connecting frame, enabling the connecting frame to drive the clamping plate to slide inside the base until the clamping plate completely clamps the workpiece, thereby achieving the effect of firmly fixing the position of the workpiece, solving the problem that most of the existing high-pressure flushing devices use bolts to fix the workpiece and it is not convenient to clamp workpieces of different sizes, improving the stability of the device, and ensuring the normal processing and flushing of the workpiece.
[0016] 2. In the present utility model, the air cylinder two pushes the sliding seat to drive the support plate to slide, enabling the nozzle to move up and down. At the same time, the motor two cooperates with the worm to drive the worm gear to rotate, so that the worm gear can cooperate with the rotating rod to drive the nozzle to rotate, thereby achieving the effect of adjusting the position of the nozzle, improving the convenience of the device, and facilitating the flushing of the workpiece. Description of the Drawings
[0017] Figure 1 is a three-dimensional structural schematic diagram of a device for high-pressure flushing of automotive parts proposed by the present utility model;
[0018] Figure 2 is a partial structural schematic diagram of the tooling fixture of a device for high-pressure flushing of automotive parts proposed by the present utility model;
[0019] Figure 3 is a cross-sectional view of the internal structure of the base of a device for high-pressure flushing of automotive parts proposed by the present utility model;
[0020] Figure 4 is a partial structural schematic diagram of the sliding rod of a device for high-pressure flushing of automotive parts proposed by the present utility model.
[0021] Legend Explanation:
[0022] 1. Body; 2. Shielding door; 3. Tooling fixture; 4. Base; 5. Motor one; 6. Rotating shaft; 7. Connecting seat; 8. Movable plate; 9. Clamping plate; 10. Turntable; 11. Movable frame; 12. Connecting frame; 13. Air cylinder one; 14. Cable; 15. Swivel ring; 16. Sliding rod; 17. Air cylinder two; 18. Sliding seat; 19. Support plate; 20. Motor two; 21. Worm; 22. Rotating rod; 23. Worm gear; 24. Nozzle; 25. Shunt pipe; 26. Water delivery hose; 27. Water storage tank. Detailed Embodiment
[0023] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without making creative efforts belong to the protection scope of the present utility model.
[0024] Referring to Figures 1 - 3 , an embodiment provided by the present utility model: a device for high-pressure flushing of automotive parts, including a body 1, a shielding door 2 is slidably connected inside the body 1, a driving assembly is arranged on the outer wall of the body 1, the driving assembly is used for controlling the opening and closing of the shielding door 2, a tooling fixture 3 is fixedly connected inside the body 1, a base 4 is fixedly connected inside the body 1, a first motor 5 is fixedly connected inside the body 1, a rotating shaft 6 is fixedly connected to the output end of the first motor 5, a connecting seat 7 is rotatably connected to the outer wall of the rotating shaft 6, a movable plate 8 is rotatably connected inside the connecting seat 7, a clamping plate 9 is rotatably connected inside the movable plate 8, a turntable 10 is fixedly connected to the outer wall of the rotating shaft 6, a movable frame 11 is slidably connected inside the turntable 10, a connecting frame 12 is rotatably connected to the outer wall of the movable frame 11, and the connecting frame 12 is rotatably connected to the outer wall of the clamping plate 9;
[0025] Specifically, the first motor 5 drives the rotating shaft 6 to start rotating, the rotating shaft 6 drives the turntable 10 to rotate synchronously, the rotation of the turntable 10 drives the movable frame 11 to move, and the connection between the movable frame 11 and the turntable 10 enables the connecting frame 12 to also start moving, thereby driving the clamping plate 9 to slide on the outer wall of the base 4. This ensures that the clamping plate 9 can slide smoothly and accurately to the predetermined position. The sliding trajectory of the clamping plate 9 is limited by the movable plate 8 and the connecting seat 7, which avoids inaccurate clamping caused by unstable movement of the clamping plate 9. When the clamping plate 9 completely clamps the workpiece, it can firmly fix the position of the workpiece, ensuring that the workpiece will not move during the processing. This improves the stability of the entire device, enables the workpiece to maintain a stable posture during subsequent processing or flushing, thereby improving the processing quality and efficiency. At the same time, it not only improves the clamping accuracy but also ensures the normal processing of the workpiece, enabling the device to quickly adjust and adapt between workpieces of different sizes, further enhancing the versatility and flexibility of the equipment.
[0026] Referring to Figure 2 and Figure 4, a slide bar 16 is fixedly connected inside the machine body 1, and a slide seat 18 is slidably connected to the outer wall of the slide bar 16; a second cylinder 17 is fixedly connected inside the machine body 1, and the output end of the second cylinder 17 is fixedly connected to the outer wall of the slide seat 18; a support plate 19 is fixedly connected to the outer wall of the slide seat 18, a second motor 20 is fixedly connected to the outer wall of the support plate 19, and the output end of the second motor 20 is fixedly connected to a worm 21; a rotating rod 22 is rotatably connected inside the support plate 19, a worm gear 23 is fixedly connected to the outer wall of the rotating rod 22, and the worm gear 23 meshes with the worm 21; a flow dividing pipe 25 is fixedly connected to the outer wall of the rotating rod 22, a spray head 24 is fixedly connected to the outer wall of the flow dividing pipe 25; a water conveying hose 26 is fixedly connected inside the flow dividing pipe 25, one end of the water conveying hose 26 is fixedly connected to a water storage tank 27, and the outer wall of the water storage tank 27 is fixedly connected to the outer wall of the machine body 1;
[0027] Specifically, the second cylinder 17 pushes the slide seat 18 to slide along the outer wall of the slide bar 16. The slide seat 18 is connected to the support plate 19. Through this sliding, the support plate 19 can move on the surface of the slide bar 16, thereby changing the height of the spray head 24. This can set the vertical position of the spray head 24 according to the size of the workpiece or the flushing requirements, ensuring that the spray head 24 can cover the target area of the workpiece. At the same time, the second motor 20 cooperates with the worm 21 to drive the worm gear 23 to rotate. The worm gear 23 drives the rotating rod 22 and the flow dividing pipe 25 to perform corresponding rotations through its rotation action. The rotation of the rotating rod 22 enables the flow dividing pipe 25 to adjust its relative position, and the rotation of the flow dividing pipe 25 further affects the angle of the spray head 24, so that the angle of the spray head 24 can be adjusted to achieve the best spraying angle and spraying effect. This not only improves the flexibility and accuracy of the position adjustment of the spray head 24, but also enhances the usability of the entire device. Users can quickly and accurately adjust the spray head 24 according to the shapes of different workpieces and flushing requirements, thereby ensuring that each flushing can achieve the best effect, improving the overall performance of the equipment, enabling it to maintain an efficient working state under various operating conditions, and while improving the convenience of the equipment, also optimizing the flushing effect and production efficiency.
[0028] Working principle: When clamping workpieces of different sizes, the first motor 5 drives the rotating shaft 6 to rotate, so that the rotating shaft 6 can drive the turntable 10 to rotate, and then cooperate with the movable frame 11 to move the connecting frame 12, so that the connecting frame 12 can pull the clamping plate 9 to slide on the outer wall of the base 4 until the clamping plate 9 completely clamps the workpiece. During the sliding process of the clamping plate 9, it will be restricted by the movable plate 8 and the connecting seat 7, so as to achieve the effect of firmly fixing the position of the workpiece, improve the stability of the device, and ensure the normal processing and flushing of the workpiece. When the position of the spray head 24 needs to be adjusted, the second cylinder 17 pushes the sliding seat 18 to drive the support plate 19 to slide on the outer wall of the sliding rod 16, so that the height of the spray head 24 can be adjusted. At the same time, the second motor 20 cooperates with the worm 21 to drive the worm gear 23 to rotate, so that the worm gear 23 can drive the rotating rod 22 and the shunt pipe 25 to rotate, and then adjust the angle of the spray head 24, so as to achieve the effect of adjusting the position of the spray head 24, improve the convenience of the device, and facilitate the flushing of the workpiece.
[0029] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. A device for high-pressure flushing of automotive parts, comprising a body (1), characterized in that: A shielding door (2) is slidably connected inside the body (1). A driving component is arranged on the outer wall of the body (1), and the driving component is used for controlling the opening and closing of the shielding door (2). A tooling fixture (3) is fixedly connected inside the body (1), a base (4) is fixedly connected inside the body (1), and a first motor (5) is fixedly connected inside the body (1). The output end of the first motor (5) is fixedly connected with a rotating shaft (6). A connecting seat (7) is rotatably connected to the outer wall of the rotating shaft (6). A movable plate (8) is rotatably connected inside the connecting seat (7). A clamping plate (9) is rotatably connected inside the movable plate (8). A turntable (10) is fixedly connected to the outer wall of the rotating shaft (6). A movable frame (11) is slidably connected inside the turntable (10). A connecting frame (12) is rotatably connected to the outer wall of the movable frame (11), and the inside of the connecting frame (12) is rotatably connected to the outer wall of the clamping plate (9).
2. The device for high-pressure flushing of automotive parts according to claim 1, characterized in that: The driving component includes a first cylinder (13), the outer wall of the first cylinder (13) is fixedly connected to the outer wall of the body (1), the output end of the first cylinder (13) is fixedly connected with a cable (14). A rotating ring (15) is rotatably connected inside the body (1), and the outer wall of the cable (14) is arranged inside the rotating ring (15). One end of the cable (14) is fixedly connected to the outer wall of the shielding door (2).
3. The device for high-pressure flushing of automotive parts according to claim 2, characterized in that: A sliding rod (16) is fixedly connected inside the body (1), and a sliding seat (18) is slidably connected to the outer wall of the sliding rod (16).
4. The device for high-pressure flushing of automotive parts according to claim 3, characterized in that: A second cylinder (17) is fixedly connected inside the body (1), and the output end of the second cylinder (17) is fixedly connected to the outer wall of the sliding seat (18).
5. The device for high-pressure flushing of automotive parts according to claim 4, wherein: A support plate (19) is fixedly connected to the outer wall of the sliding seat (18), and a second motor (20) is fixedly connected to the outer wall of the support plate (19). The output end of the second motor (20) is fixedly connected with a worm (21).
6. The device for high-pressure flushing of automotive parts according to claim 5, wherein: A rotating rod (22) is rotatably connected inside the support plate (19), and a worm gear (23) is fixedly connected to the outer wall of the rotating rod (22). The worm gear (23) meshes with the worm (21).
7. The device for high-pressure flushing of automotive parts according to claim 6, characterized in that: A shunt pipe (25) is fixedly connected to the outer wall of the rotating rod (22), and a spray head (24) is fixedly connected to the outer wall of the shunt pipe (25).
8. The device for high-pressure flushing of automotive parts according to claim 7, wherein: A water delivery hose (26) is fixedly connected inside the shunt pipe (25), and one end of the water delivery hose (26) is fixedly connected with a water storage tank (27). The outer wall of the water storage tank (27) is fixedly connected to the outer wall of the body (1).