Shearing device for aluminum profile machining

Abstract

The utility model relates to the technical field of aluminum profile machining, and discloses a shearing device for aluminum profile machining, which comprises a base, a bidirectional motor is fixedly connected to the lower side of the inner wall of the base, a clamping assembly is arranged at the front side driving end of the bidirectional motor, and the rear side driving end of the bidirectional motor is connected with a main threaded rod through a gear set. The outer wall of the main threaded rod is in threaded connection with a main limiting plate, electric push rods are fixedly connected to the left portion and the right portion of the front side of the inner wall of the base, sliding frames are fixedly connected to the front ends of the electric push rods, and hydraulic rods are fixedly connected to the top ends of the sliding frames. According to the aluminum profile shearing device, aluminum profiles of different sizes can be clamped and fixed, the situation that the shearing stability is affected due to the fact that the position of the aluminum profiles deviates is avoided, meanwhile, the product quality and the applicability of the device are improved, the aluminum profiles can be pushed backwards and unloaded after shearing is completed, the workload of workers is reduced, and the working efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of aluminum profile processing, in particular to a shearing device for aluminum profile processing. Background Technique

[0002] Due to its light weight, corrosion resistance, easy processing, and beauty, aluminum profiles have become widely used materials in various industries, promoting the development of modern industry and construction technology. The shearing device is used for precise cutting of aluminum profiles to meet the processing requirements of different lengths and shapes, and is suitable for batch production and customized processing on the production line.

[0003] After retrieval, a shearing device for the production of aluminum alloy industrial profiles with the publication number CN219188787U includes an operating table, a winding rope, and a cutting mechanism installed on the operating table. Both ends of the winding rope are connected to the operating table, and a winding component is installed at the end of the winding rope; a limiting space for stabilizing the aluminum profile is formed between the winding rope and the surface of the operating table. In the shearing device for the production of aluminum alloy industrial profiles of this application, the aluminum profile is placed in the limiting space, and the winding component is used to wind the winding rope, so that the winding rope abuts against the side wall of the aluminum profile, playing a role in stabilizing the aluminum profile, reducing the warping of the aluminum profile when the cutting mechanism cuts the aluminum profile, and further reducing the situation of position deviation of the aluminum profile.

[0004] Based on the above patent, it is usually necessary to use a shearing device to cut the aluminum profile into a specified size in the background technology. However, when the existing shearing device is shearing, if the aluminum alloy is not clamped, it is very easy for the aluminum alloy to warp during shearing, resulting in position deviation of the aluminum alloy, affecting the stability during shearing, and making the size of the sheared aluminum alloy not conform. In view of this technical problem, this application proposes a shearing device for aluminum profile processing. Content of the Utility Model

[0005] The purpose of the utility model is to solve the deficiencies existing in the prior art, and to propose a shearing device for aluminum profile processing, which can not only clamp and fix aluminum profiles of different sizes, avoid causing position deviation of the aluminum profiles, affect the stability during shearing, but also improve the product quality and the applicability of the device. After shearing is completed, the aluminum profile can be pushed backward for discharging, reducing the workload of workers and improving work efficiency.

[0006] To achieve the above purpose, the utility model provides the following technical solutions:

[0007] A shearing device for aluminum profile processing, including a base, a two-way motor is fixedly connected to the lower side of the inner wall of the base, a clamping component is arranged at the front driving end of the two-way motor, the rear driving end of the two-way motor is connected to a main threaded rod through a gear set, a main limiting plate is threadedly connected to the outer wall of the main threaded rod, electric push rods are fixedly connected to the left and right parts of the front side of the inner wall of the base, a sliding frame is fixedly connected to the front end of the electric push rod, a hydraulic rod is fixedly connected to the top end of the sliding frame, the bottom end of the hydraulic rod penetrates through the inner wall of the sliding frame and is fixedly connected to a shearing knife, and absorption components are arranged on the left and right sides of the inner wall of the sliding frame.

[0008] Further, the clamping component includes a secondary threaded rod fixedly connected to the front driving end of the two-way motor, a slider is threadedly connected to the outer wall of the secondary threaded rod, and a secondary limiting plate is fixedly connected to the top end of the slider.

[0009] Further, the front end of the secondary threaded rod is rotatably connected to the front side of the inner wall of the base, and the bottom end of the slider is slidably connected to the lower side of the inner wall of the base.

[0010] Further, the gear set includes a main bevel gear fixedly connected to the rear driving end of the two-way motor, and a secondary bevel gear fixedly connected to the bottom end of the main threaded rod. The main bevel gear and the secondary bevel gear are meshed, and the bottom end of the secondary bevel gear is rotatably connected to the lower side of the inner wall of the base.

[0011] Further, the absorption components include absorption heads fixedly connected to the left and right sides of the inner wall of the sliding frame. Air pumps are fixedly connected to the opposite ends of the absorption heads. A connecting hose is fixedly connected to the air outlet of the air pump. A fixed frame is fixedly connected to the bottom end of the connecting hose. A collection box is detachably connected to the inner wall of the fixed frame.

[0012] Further, the top end of the fixed frame is fixedly connected to the bottom end of the base through a connecting plate. The opposite ends of the air pumps are respectively fixedly connected to the left and right ends of the sliding frame. Handles are fixedly connected to the left and right sides of the front end of the collection box.

[0013] Further, the opposite ends of the sliding frame are respectively slidably connected to the opposite sides of the inner wall of the base, and the outer wall of the main limiting plate is slidably connected to the inner wall of the base.

[0014] Further, a controller is fixedly connected to the front end of the base. The controller is electrically connected to the two-way motor, the electric push rod, the hydraulic rod and the air pump.

[0015] The utility model has the following beneficial effects:

[0016] 1. In the present utility model, through the cooperation among the bidirectional motor, the main bevel gear, the secondary bevel gear, the main threaded rod, the main limiting plate, the secondary threaded rod, the slider, and the secondary limiting plate, not only can aluminum profiles of different sizes be clamped and fixed, avoiding position offset of the aluminum profiles, which affects the stability during shearing, but also the product quality and the applicability of the device can be improved. After shearing is completed, the aluminum profiles can be pushed backward for unloading, reducing the workload of workers and improving work efficiency.

[0017] 2. In the present utility model, through the cooperation among the electric push rod, the sliding frame, the hydraulic rod, the shear knife, the absorption head, the air pump, the connecting hose, the fixed frame, and the collection box, during shearing, the generated debris can be collected and stored, reducing the time for manual cleaning and improving the overall efficiency of the production line. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is a plan view of a shearing device for aluminum profile processing proposed by the present utility model;

[0019] Figure 2 is a right half-sectional view of the base of a shearing device for aluminum profile processing proposed by the present utility model;

[0020] Figure 3 is a half-sectional view of the main limiting plate of a shearing device for aluminum profile processing proposed by the present utility model;

[0021] Figure 4 is an upper sectional view of the base of a shearing device for aluminum profile processing proposed by the present utility model.

[0022] Legend Explanation:

[0023] 1. Base; 2. Controller; 3. Bidirectional motor; 4. Main bevel gear; 5. Secondary bevel gear; 6. Main threaded rod; 7. Main limiting plate; 8. Secondary threaded rod; 9. Slider; 10. Secondary limiting plate; 11. Electric push rod; 12. Sliding frame; 13. Hydraulic rod; 14. Shear knife; 15. Absorption head; 16. Air pump; 17. Connecting hose; 18. Fixed frame; 19. Collection box. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0024] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

[0025] Refer to Figure 1 、 Figure 2and Figure 3 An embodiment provided by the present utility model: A shearing device for aluminum profile processing, comprising a base 1, a two-way motor 3 fixedly connected to the lower side of the inner wall of the base 1, a main limiting plate 7 threadedly connected to the outer wall of the main threaded rod 6, electric push rods 11 fixedly connected to the left and right sides of the front side of the inner wall of the base 1, a sliding frame 12 fixedly connected to the front end of the electric push rod 11, a hydraulic rod 13 fixedly connected to the top end of the sliding frame 12, the bottom end of the hydraulic rod 13 penetrating through the inner wall of the sliding frame 12 and fixedly connected to a shearing knife 14, and absorption components arranged on the left and right sides of the inner wall of the sliding frame 12. A slider 9 is threadedly connected to the outer wall of the secondary threaded rod 8, a secondary limiting plate 10 is fixedly connected to the top end of the slider 9, the front end of the secondary threaded rod 8 is rotatably connected to the front side of the inner wall of the base 1, the bottom end of the slider 9 is slidably connected to the lower side of the inner wall of the base 1, and a secondary bevel gear 5 fixedly connected to the bottom end of the main threaded rod 6, with the main bevel gear 4 and the secondary bevel gear 5 being meshed, and the bottom end of the secondary bevel gear 5 being rotatably connected to the lower side of the inner wall of the base 1.

[0026] Specifically, place the aluminum profile between the top end of the base 1, the main limiting plate 7 and the secondary limiting plate 10, and then start the front drive end of the two-way motor 3 through the controller 2 to drive the secondary threaded rod 8 to rotate. The secondary threaded rod 8 drives the slider 9 on its outer wall to slide backward, and at the same time, the slider 9 drives the secondary limiting plate 10 to move backward, clamping the aluminum profile through the main limiting plate 7 and the secondary limiting plate 10. After shearing, control the rear drive end of the two-way motor 3 to rotate through the controller 2, driving the main bevel gear 4, the secondary bevel gear 5, and the main threaded rod 6 to rotate. The main threaded rod 6 drives the main limiting plate 7 to move downward, retracting the main limiting plate 7 into the base 1, and then control the front drive end of the two-way motor 3 to rotate, driving the secondary limiting plate 10 to move backward, pushing the sheared aluminum profile backward for discharging. It can not only clamp and fix aluminum profiles of different sizes, avoid causing position deviation of the aluminum profile, affecting the stability during shearing, improve product quality and device applicability, but also push the aluminum profile backward for discharging after shearing, reducing the workload of workers and improving work efficiency.

[0027] Reference Figure 1 and Figure 4 As shown in the figure, air pumps 16 are fixedly connected to the opposite ends of the absorption heads 15, a connecting hose 17 is fixedly connected to the air outlet of the air pump 16, a fixed frame 18 is fixedly connected to the bottom end of the connecting hose 17, a collection box 19 is detachably connected to the inner wall of the fixed frame 18, the top end of the fixed frame 18 is fixedly connected to the bottom end of the base 1 through a connecting plate, the opposite ends of the air pumps 16 are respectively fixedly connected to the left and right ends of the sliding frame 12, handles are fixedly connected to the left and right sides of the front end of the collection box 19, the opposite ends of the sliding frame 12 are respectively slidably connected to the opposite sides of the inner wall of the base 1, the outer wall of the main limiting plate 7 is slidably connected to the inner wall of the base 1, a controller 2 is fixedly connected to the front end of the base 1, and the controller 2 is electrically connected to the two-way motor 3, the electric push rod 11, the hydraulic rod 13, and the air pump 16.

[0028] Specifically, after fixation, the electric push rod 11 of the controller 2 is extended and retracted to drive the sliding frame 12 to slide, adjust the shearing position, then the hydraulic rod 13 is started by the controller 2 to drive the shearing knife 14 to move downward to shear the aluminum profile. After shearing, the air pump 16 is started. The negative pressure generated by the air pump 16 and the suction head 15 absorb the debris generated during shearing and transport it to the collection box 19 through the connecting hose 17. The worker removes the collection box 19 from the fixed frame 18 by the handle, and then the debris collected inside the collection box 19 can be processed. During shearing, the generated debris can be collected and stored, reducing the time for manual cleaning and improving the overall efficiency of the production line.

[0029] Working principle: First, place the aluminum profile between the top of the base 1, the main limiting plate 7 and the secondary limiting plate 10. Then, the front driving end of the bidirectional motor 3 is started by the controller 2 to drive the secondary threaded rod 8 to rotate. The secondary threaded rod 8 drives the slider 9 on its outer wall to slide backward. At the same time, the slider 9 drives the secondary limiting plate 10 to move backward, and the aluminum profile is clamped by the main limiting plate 7 and the secondary limiting plate 10. After fixation, the electric push rod 11 of the controller 2 is extended and retracted to drive the sliding frame 12 to slide and adjust the shearing position. After the adjustment is completed, the hydraulic rod 13 is started by the controller 2 to drive the shearing knife 14 to move downward to shear the aluminum profile. After shearing, the air pump 16 is started. The negative pressure generated by the air pump 16 and the suction head 15 absorb the debris generated during shearing and transport it to the collection box 19 through the connecting hose 17. The worker removes the collection box 19 from the fixed frame 18, and then the debris collected inside the collection box 19 can be processed. After shearing, the rear driving end of the bidirectional motor 3 is controlled by the controller 2 to rotate, driving the main bevel gear 4 to rotate. The main bevel gear 4 drives the secondary bevel gear 5 to rotate. The secondary bevel gear 5 drives the main threaded rod 6 to rotate. The main threaded rod 6 drives the main limiting plate 7 to move downward and retracts the main limiting plate 7 into the base 1. Then, the front driving end of the bidirectional motor 3 is controlled to rotate, driving the secondary limiting plate 10 to move backward to push the sheared aluminum profile backward for discharging.

[0030] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A shearing device for aluminum profile processing, comprising a base (1), characterized in that: A two-way motor (3) is fixedly connected to the lower side of the inner wall of the base (1). A clamping assembly is arranged at the front driving end of the two-way motor (3). The rear driving end of the two-way motor (3) is connected to a main threaded rod (6) through a gear set. A main limiting plate (7) is threadedly connected to the outer wall of the main threaded rod (6). Electric push rods (11) are fixedly connected to the left and right parts of the front side of the inner wall of the base (1). A sliding frame (12) is fixedly connected to the front end of the electric push rod (11). A hydraulic rod (13) is fixedly connected to the top end of the sliding frame (12). The bottom end of the hydraulic rod (13) penetrates through the inner wall of the sliding frame (12) and is fixedly connected to a shearing knife (14). Absorbing components are arranged on the left and right sides of the inner wall of the sliding frame (12).

2. The shearing device for aluminum profile processing according to claim 1, wherein: The clamping assembly includes a secondary threaded rod (8) fixedly connected to the front driving end of the two-way motor (3). A slider (9) is threadedly connected to the outer wall of the secondary threaded rod (8). A secondary limiting plate (10) is fixedly connected to the top end of the slider (9).

3. A shearing device for aluminum profile processing according to claim 2, characterized in that: The front end of the secondary threaded rod (8) is rotatably connected to the front side of the inner wall of the base (1). The bottom end of the slider (9) is slidably connected to the lower side of the inner wall of the base (1).

4. A shearing device for aluminum profile processing according to claim 1, characterized in that: The gear set includes a main bevel gear (4) fixedly connected to the rear driving end of the two-way motor (3), and a secondary bevel gear (5) fixedly connected to the bottom end of the main threaded rod (6). The main bevel gear (4) is meshed with the secondary bevel gear (5). The bottom end of the secondary bevel gear (5) is rotatably connected to the lower side of the inner wall of the base (1).

5. A shearing device for aluminum profile processing according to claim 1, characterized in that: The absorbing components include absorbing heads (15) fixedly connected to the left and right sides of the inner wall of the sliding frame (12). Air pumps (16) are fixedly connected to the opposite ends of the absorbing heads (15). A connecting hose (17) is fixedly connected to the air outlet of the air pump (16). A fixed frame (18) is fixedly connected to the bottom end of the connecting hose (17). A collecting box (19) is detachably connected to the inner wall of the fixed frame (18).

6. The shearing device for aluminum profile processing according to claim 5, characterized in that: The top end of the fixed frame (18) is fixedly connected to the bottom end of the base (1) through a connecting plate. The opposite ends of the air pumps (16) are respectively fixedly connected to the left and right ends of the sliding frame (12). Handles are fixedly connected to the left and right sides of the front end of the collecting box (19).

7. The shearing device for aluminum profile processing according to claim 1, characterized in that: The opposite ends of the sliding frame (12) are respectively slidably connected to the opposite sides of the inner wall of the base (1). The outer wall of the main limiting plate (7) is slidably connected to the inner wall of the base (1).

8. The shearing device for aluminum profile processing according to claim 1, characterized in that: A controller (2) is fixedly connected to the front end of the base (1). The controller (2) is electrically connected to the two-way motor (3), the electric push rod (11), the hydraulic rod (13), and the air pump (16).

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