Automatic plate shearing machine for producing transformer
The automatic transformer core cutting machine integrates a motor-driven screw and push rod system with a slanted board and collection trough to efficiently collect and handle cut materials, addressing the collection challenge in existing machines.
Patent Information
- Application Number
- CN202421889836.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-06
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-08-06
AI Technical Summary
The existing automatic shearing machine for production transformers is inconvenient to collect materials after cutting, making it difficult to handle efficiently.
An automatic shearing machine including threaded rods, threaded sleeves, push rods, half gears and connecting gears is designed. The motor drives the threaded rod to rotate, driving the threaded sleeves and push rods to move, realizing the automatic push and collection of materials, combining the structure of the inclined plates and collection grooves to ensure the smooth entry of the material into the collection groove.
Automatic collection of materials after cutting is achieved, reducing manual intervention, improving production efficiency and equipment stability.
Smart Images

Figure CN223098126U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plate shearing machines, and specifically, to an automatic plate shearing machine for producing transformers. Background Art
[0002] The automatic plate shearing machine for producing transformers is a machine device designed to efficiently cut and process the core plates used in transformer production. The automatic plate shearing machine is equipped with advanced automatic control systems, which may include a PLC (programmable logic controller) and a touch screen interface. These systems are used to precisely control the parameters during the shearing process, such as length, angle, and speed, to ensure high precision and consistency. Transformer core plates usually require precise dimensions and flatness. The automatic plate shearing machine adopts advanced shearing technologies, such as hydraulic or electric shearing systems, to ensure accurate shearing quality even during high-speed operation.
[0003] According to a disclosed mechanical plate shearing machine for producing transformers (Publication No.: CN210789425U), it includes a base. An air centrifugal blower is installed inside the base. Collectors are installed on both sides of the air centrifugal blower. A bearing plate is installed at the upper end of the base. A sliding plate is installed at one end of the bearing plate. Rollers are installed on the outer surface of the sliding plate. Support columns are installed on both sides of the bearing plate. An air suction port is provided on one side of the support columns. A power device is installed at one end of one of the support columns. A transmission device is installed on one side at the upper end of the support column. A cutting knife is installed at the lower end of the transmission device. Adjusting blocks are installed on both sides at one end of the cutting knife. A threaded column is installed inside the adjusting block. A knob is installed at the upper end of the threaded column. However, in the above design, when the cutting of materials is completed, it is not convenient for workers to collect the cut materials, and there is room for improvement. Summary of the Utility Model
[0004] The utility model provides an automatic plate shearing machine for producing transformers, which solves the problems of an automatic plate shearing machine for producing transformers in the related art.
[0005] The technical solution of the utility model is as follows: An automatic plate shearing machine for producing transformers includes a machine body and a groove. The groove is opened on the side of the machine body. A plate shearing component is arranged inside the machine body. A conveyor belt is arranged inside the machine body. A convenient discharging device is arranged on the side of the machine body. The convenient discharging device includes a fixing plate. The fixing plate is fixedly connected to the side of the machine body. There is a baffle on the front side of the fixing plate. There is a motor on the front side of the fixing plate. The end of the output shaft of the motor is fixedly connected to a threaded rod. A threaded sleeve is threadedly connected to the circumferential surface of the threaded rod. A push rod is fixedly connected to the circumferential surface of the threaded sleeve.
[0006] According to the above design scheme, a semi-gear is fixedly connected to the circumferential surface of the threaded rod. A rotating shaft is rotatably connected to the front side of the fixed plate. A connecting gear is fixedly connected to the circumferential surface of the rotating shaft. A partition plate is fixedly connected to the circumferential surface of the rotating shaft. A torsion spring is fixedly connected to the front side of the connecting gear, and the end of the torsion spring away from the connecting gear is fixedly connected to the front side of the fixed plate. The design of the torsion spring is beneficial in that when the semi-gear is no longer engaged with the connecting gear, the torsion spring is no longer in a contracted state, and it drives the gear to reset according to its own elasticity, thereby driving the rotating shaft to reset.
[0007] According to the above design scheme, the semi-gear and the connecting gear are meshed with each other. The side cross-section of the push rod is T-shaped. The design of the push rod is beneficial in that when the conveyor belt transports the material to the front of the push rod, the motor is started at the same time to drive the threaded rod to rotate, so that the threaded sleeve makes a linear motion. When the threaded sleeve makes a linear motion, it drives the push rod to move at the same time, thereby pushing the processed material onto the inclined plate.
[0008] According to the above design scheme, the packing device includes a support plate, the support plate is fixedly connected to the side of the machine body, the top of the support plate is fixedly connected to an inclined plate, and a limiting block is fixedly connected to the top of the inclined plate. The design of the limiting block is beneficial in that when the material moves onto the inclined plate, the material moves downward along the inclined surface of the inclined plate, and the limiting block prevents the material from detaching from the top of the inclined plate.
[0009] According to the above design scheme, the bottom of the support plate is fixedly connected with support legs, and the top of the support plate is fixedly connected with a collection tank. The design of the collection tank is beneficial in collecting the processed material, facilitating the staff to pack it.
[0010] According to the above design scheme, the inclined cross-section of the collection tank is concave, and the included angle between the inclined plate and the support plate is less than ninety degrees. The design that the included angle between the inclined plate and the support plate is less than ninety degrees is beneficial in that when the material moves to the top of the inclined plate, the material can continue to move along the inclined surface of the inclined plate without manual pushing.
[0011] According to the above design scheme, a plurality of support legs are provided, in pairs, and are symmetrically arranged along the vertical central axis of the bottom of the support plate. The above design is beneficial in enhancing the stability of the machine during operation.
[0012] According to the above design scheme, the push rod is slidably connected to the side of the baffle, and the initial state of the torsion spring is set to a relaxed state. The design that the push rod is slidably connected to the side of the baffle is beneficial in that when the motor drives the threaded rod to rotate, the threaded sleeve moves, and at the same time drives the push rod to slide on the side of the baffle, making the threaded sleeve do a linear motion.
[0013] According to the above design scheme, there are two limit blocks, which are symmetric with respect to the vertical central axis of the top of the inclined plate. The conveyor belt is arranged inside the groove. Designing two limit blocks is beneficial. When the material moves on the inclined plate, it can prevent the material from falling off at the other end.
[0014] According to the above design scheme, the push rod is located below the connecting gear, and the half gear is located between the motor and the threaded sleeve. The design that the push rod is located below the connecting gear is beneficial. When the push rod moves, it will not be interfered by the movement of the connecting gear.
[0015] The working principle and beneficial effects of the present utility model are as follows:
[0016] 1. In the present utility model, through the driving force of the motor, components such as the threaded rod, threaded sleeve, push rod, half gear, and connecting gear cooperate with each other. By starting the motor fixed on the front side of the fixed plate, the threaded rod fixed at the end of the output shaft of the motor is driven to rotate. The rotation of the threaded rod drives the threaded sleeve threadedly connected to its circumferential surface to move. When the threaded sleeve moves, it drives the push rod fixed on its circumferential surface. When the processing of the material is completed, it is convenient for the staff to collect.
[0017] 2. In the present utility model, through the cooperation of components such as the limit block, support plate, inclined plate, and collection tank, the push rod pushes the material to move to the top of the inclined plate fixed on the top of the support plate. At the same time, the material moves along the inclined surface of the inclined plate, and the processed materials are uniformly collected, which is convenient for the staff to perform subsequent work operations. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The following further describes the present utility model in detail with reference to the drawings and specific embodiments.
[0019] Figure 1 is a three-dimensional external view of the present utility model;
[0020] Figure 2 is a three-dimensional perspective view of the half gear part of the present utility model;
[0021] Figure 3 is a three-dimensional display view of the torsion spring part of the present utility model;
[0022] Figure 4 is a three-dimensional display view of the support plate part of the present utility model;
[0023] Figure 5 is a three-dimensional perspective view of the collection tank part of the present utility model.
[0024] In the figure: 1, the body; 2, the groove; 3, the shearing component; 4, the conveyor belt; 5, the device facilitating discharging; 51, the fixed plate; 52, the baffle; 53, the motor; 54, the threaded rod; 55, the threaded sleeve; 56, the push rod; 57, the half gear; 58, the rotating shaft; 59, the connecting gear; 510, the partition plate; 511, the torsion spring; 6, the packing device; 61, the support plate; 62, the support leg; 63, the inclined plate; 64, the limit block; 65, the collection tank. Detailed implementation mode
[0025] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.
[0026] Embodiment 1
[0027] As Figures 1 to 2 shown, this embodiment proposes an automatic shearing machine for producing transformers, including a body 1 and a groove 2. The groove 2 is opened on the side of the body 1. A shearing component 3 is arranged inside the body 1. A conveyor belt 4 is arranged inside the body 1. A device 5 facilitating discharging is arranged on the side of the body 1. The device 5 facilitating discharging includes a fixed plate 51. The fixed plate 51 is fixedly connected to the side of the body 1. There is a baffle 52 on the front side of the fixed plate 51. There is a motor 53 on the front side of the fixed plate 51. The end of the output shaft of the motor 53 is fixedly connected to a threaded rod 54. A threaded sleeve 55 is threadedly connected to the circumferential surface of the threaded rod 54. A push rod 56 is fixedly connected to the circumferential surface of the threaded sleeve 55.
[0028] A half gear 57 is fixedly connected to the circumferential surface of the threaded rod 54. A rotating shaft 58 is rotatably connected to the front side of the fixed plate 51. A connecting gear 59 is fixedly connected to the circumferential surface of the rotating shaft 58. A partition plate 510 is fixedly connected to the circumferential surface of the rotating shaft 58. A torsion spring 511 is fixedly connected to the front side of the connecting gear 59. And one end of the torsion spring 511 far from the connecting gear 59 is fixedly connected to the front side of the fixed plate 51. The design of the torsion spring 511 is beneficial in that when the half gear 57 is no longer engaged with the connecting gear 59, the torsion spring 511 is no longer in a contracted state, and drives the connecting gear 59 to reset according to its own elasticity, thereby driving the rotating shaft 58 to reset.
[0029] The half gear 57 meshes with the connecting gear 59. The side cross-section of the push rod 56 is T-shaped. The design of the push rod 56 is beneficial. When the conveyor belt 4 transports the material to in front of the push rod 56, at the same time, the motor 53 is started to drive the threaded rod 54 to rotate, so that the threaded sleeve 55 makes a linear motion. When the threaded sleeve 55 makes a linear motion, it drives the push rod 56 to move at the same time, so as to push the processed material onto the inclined plate 63.
[0030] In this embodiment, first, the staff places the material in it and starts the power supply. Then, the conveyor belt 4 arranged inside the machine body 1 transports the material under the shearing component 3 to cut and process the material. When the processing is completed, the conveyor belt 4 continues to transport the material and contacts the push rod 56 fixed to the circumferential surface of the threaded sleeve 55. At the same time, the motor 53 fixed to the front side of the fixed plate 51 is started, so as to drive the threaded rod 54 fixed to the end of the output shaft of the motor 53 to rotate. The rotation of the threaded rod 54 drives the threaded sleeve 55 threadedly connected to the circumferential surface to move. When the threaded sleeve 55 moves, it drives the push rod 56 fixed to the circumferential surface to slide on the side of the baffle 52, so that the threaded sleeve 55 makes a linear motion. When the threaded sleeve 55 makes a linear motion, it drives the push rod 56 to make a linear motion, and at the same time pushes the processed material to move onto the inclined plate 63 fixed to the top of the support plate 61. When the threaded rod 54 rotates, it drives the half gear 57 fixed to the circumferential surface to rotate, so that the meshing connecting gear 59 rotates. At the same time, it drives the rotating shaft 58 rotating on the front side of the fixed plate 51 to rotate. The rotation of the connecting gear 59 causes the torsion spring 511 fixed to the front side to be affected by the rotational force and thus be in a tight state. When the rotating shaft 58 rotates, it drives the partition plate 510 fixed to the circumferential surface to move downward in an arc, so as to block the continuous movement of the processed material. As the threaded rod 54 continues to rotate, after the half gear 57 rotates a certain number of turns, it no longer meshes with the connecting gear 59. At this time, the torsion spring 511 no longer receives the rotational force of the rotating shaft 58, and drives the connecting gear 59 to reset according to its own elasticity, so as to drive the rotating shaft 58 to reset, and at the same time make the partition plate 510 reset and no longer block the movement of the material.
[0031] Embodiment 2
[0032] As Figures 3 to 5 shown, based on the same concept as the above Embodiment 1, this embodiment also proposes that the packing device 6 includes a support plate 61. The support plate 61 is fixedly connected to the side of the machine body 1. The top of the support plate 61 is fixedly connected with an inclined plate 63. The top of the inclined plate 63 is fixedly connected with a limit block 64. The design of the limit block 64 is beneficial. When the material moves onto the inclined plate 63, the material moves downward along the inclined surface of the inclined plate 63, and the limit block 64 prevents the material from separating from the top of the inclined plate 63.
[0033] The bottom of the support plate 61 is fixedly connected with support legs 62, and the top of the support plate 61 is fixedly connected with a collection trough 65. The design of the collection trough 65 is beneficial to collecting the materials after processing, facilitating the staff to pack them.
[0034] The inclined section of the collection trough 65 is concave. The angle between the inclined plate 63 and the support plate 61 is less than 90 degrees. The design that the angle between the inclined plate 63 and the support plate 61 is less than 90 degrees is beneficial. When the material moves to the top of the inclined plate 63, the material can continue to move along the inclined surface of the inclined plate 63 without manual pushing.
[0035] A number of support legs 62 are provided, in pairs, and are symmetric with respect to the vertical central axis at the bottom of the support plate 61. The above design is beneficial to enhancing the stability of the machine during operation.
[0036] The push rod 56 is slidably connected to the side of the baffle 52. The initial state of the torsion spring 511 is set to a relaxed state. The design that the push rod 56 is slidably connected to the side of the baffle 52 is beneficial. When the motor 53 drives the threaded rod 54 to rotate, the threaded sleeve 55 moves accordingly, and at the same time drives the push rod 56 to slide on the side of the baffle 52, causing the threaded sleeve 55 to move in a straight line.
[0037] Two limit blocks 64 are provided, and are symmetric with respect to the vertical central axis at the top of the inclined plate 63. The conveyor belt 4 is arranged inside the groove 2. The design that there are two limit blocks 64 is beneficial to preventing the material from falling off at the other end when the material moves on the inclined plate 63.
[0038] The push rod 56 is located below the connecting gear 59. The half gear 57 is located between the motor 53 and the threaded sleeve 55. The design that the push rod 56 is located below the connecting gear 59 is beneficial. When the push rod 56 moves, it is not interfered by the movement of the connecting gear 59.
[0039] In this embodiment, finally, the push rod 56 pushes the material to move to the top of the inclined plate 63 fixed to the top of the support plate 61. At the same time, the material moves along the inclined surface of the inclined plate 63 and enters the collection trough 65 fixed to the top of the support plate 61. During the movement of the material, the limit block 64 fixed to the top of the inclined plate 63 prevents the material from detaching from the top of the inclined plate 63.
[0040] The above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. An automatic plate shearing machine for producing transformers, characterized in that, It includes a machine body (1) and a groove (2), and is characterized in that: the groove (2) is opened on the side of the machine body (1), a shearing plate component (3) is arranged inside the machine body (1), a conveyor belt (4) is arranged inside the machine body (1), and a discharging device (5) is arranged on the side of the machine body (1); The discharging device (5) includes a fixing plate (51), the fixing plate (51) is fixedly connected to the side of the machine body (1), there is a baffle (52) on the front side of the fixing plate (51), there is a motor (53) on the front side of the fixing plate (51), the end of the output shaft of the motor (53) is fixedly connected to a threaded rod (54), a threaded sleeve (55) is threadedly connected to the circumferential surface of the threaded rod (54), and a push rod (56) is fixedly connected to the circumferential surface of the threaded sleeve (55).
2. The automatic plate shearing machine for manufacturing transformers according to claim 1, characterized in that, A semi-gear (57) is fixedly connected to the circumferential surface of the threaded rod (54), a rotating shaft (58) is rotatably connected to the front side of the fixing plate (51), a connecting gear (59) is fixedly connected to the circumferential surface of the rotating shaft (58), a partition plate (510) is fixedly connected to the circumferential surface of the rotating shaft (58), a torsion spring (511) is fixedly connected to the front side of the connecting gear (59), and one end of the torsion spring (511) far away from the connecting gear (59) is fixedly connected to the front side of the fixing plate (51).
3. The automatic plate shearing machine for manufacturing transformers according to claim 2, characterized in that, The semi-gear (57) meshes with the connecting gear (59), and the cross-section of the push rod (56) is T-shaped.
4. An automatic plate shearing machine for producing transformers according to claim 3, characterized in that, It also includes: A packing device (6), including a support plate (61), the support plate (61) is fixedly connected to the side of the machine body (1), an inclined plate (63) is fixedly connected to the top of the support plate (61), and a limiting block (64) is fixedly connected to the top of the inclined plate (63).
5. An automatic plate shearing machine for producing transformers according to claim 4, characterized in that, Support legs (62) are fixedly connected to the bottom of the support plate (61), and a collecting groove (65) is fixedly connected to the top of the support plate (61).
6. The automatic plate shearing machine for manufacturing transformers according to claim 5, characterized in that, The inclined cross-section of the collecting groove (65) is concave, and the included angle between the inclined plate (63) and the support plate (61) is less than ninety degrees.
7. An automatic plate shearing machine for producing transformers according to claim 6, characterized in that, There are several support legs (62), in pairs, and they are symmetrically arranged along the vertical central axis of the bottom of the support plate (61).
8. An automatic shearing machine for producing transformers according to claim 7, characterized in that, The push rod (56) is slidably connected to the side of the baffle (52), and the initial state of the torsion spring (511) is set to a relaxed state.
9. An automatic plate shearing machine for manufacturing transformers according to claim 8, characterized in that, There are two limiting blocks (64), and they are symmetrically arranged along the vertical central axis of the top of the inclined plate (63), and the conveyor belt (4) is arranged inside the groove (2).
10. An automatic plate shearing machine for manufacturing a transformer according to claim 9, characterized in that, The push rod (56) is located below the connecting gear (59), and the semi-gear (57) is located between the motor (53) and the threaded sleeve (55).
Citation Information
Patent Citations
Novel mechanical plate shearing machine for producing transformer
CN210789425U