Automatic machining equipment for aluminum hanging rings
The automated aluminum hanging ring processing device addresses inefficiencies in manual threading by ensuring precise and efficient screw threading with integrated dust collection and tool replacement, reducing operator effort and material waste.
Patent Information
- Application Number
- CN202422044393.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-22
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-08-22
AI Technical Summary
Traditional aluminum lifting rings have low processing efficiency and high working strength for operators, and are prone to material damage due to manual fixation.
An automatic processing equipment for aluminum lifting rings is designed to adjust the position of the tapper through the cooperation of the slide rail and the telescopic rod, and the clamping cylinder is driven by the motor to rotate, and combined with the blower vacuum cleaner system to realize automated thread processing and aluminum chip processing.
The thread processing efficiency of aluminum hoisting rings is improved, the workload of operators is reduced, and the centralized processing and secondary utilization of aluminum chips is realized.
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Figure CN223098163U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mechanical equipment, in particular to an automatic processing device for aluminum lifting rings. Background Art
[0002] The aluminum lifting ring is mainly used as a lifting tool on the cross-section of aluminum profiles. This kind of accessory is usually used in combination with a processed end face part, enabling heavy objects such as large equipment frames or safety fences to be installed and disassembled by a hoist, thus avoiding the difficulties and dangers of manual handling. By combining with a rope, the entire frame can be lifted conveniently and quickly for installation or disassembly operations. Especially in the case where heavy equipment needs to be frequently moved or reconfigured, the role of the aluminum lifting ring is particularly important.
[0003] One end of the aluminum lifting ring is circular, usually combined with a rope at this end, and the other end is threaded, often used for threaded fixation with the object to be connected at this end. Therefore, during the production and use of the aluminum lifting ring, the threading process is essential.
[0004] In the traditional technology for processing aluminum lifting rings, usually, a worker holds a tapping tool to process the threads of the aluminum lifting ring. During this process, the worker needs to adjust the angle of the tapping tool according to the thread manufacturing situation of the aluminum lifting ring. Although this processing method can achieve the purpose, due to manual fixation, the aluminum lifting ring is inevitably offset during the threading process, ultimately resulting in material damage. Therefore, the traditional manufacturing method has low efficiency and greatly increases the working intensity of the operator. Content of the Utility Model
[0005] In order to make up for the above deficiencies, the utility model provides an automatic processing device for aluminum lifting rings, aiming to improve the problems of large workload and low processing efficiency in processing the threads of traditional aluminum lifting rings.
[0006] To achieve the above object, the utility model provides the following technical solutions: an automatic aluminum hanging ring processing device, including a workbench and a tapping tool. On the upper surface of the workbench, a first fixing plate is fixedly connected. Inside the first fixing plate, a rotating plate is rotatably connected. On one side of the outer wall of the rotating plate, a first telescopic rod is fixedly connected. The output end of the first telescopic rod is fixedly connected with a pushing cylinder. On the upper surface of the workbench, a second fixing plate is fixedly connected. On one side of the outer wall of the second fixing plate, a motor is fixedly connected. The output end of the motor is fixedly connected with a clamping cylinder. On the outer wall of the clamping cylinder, a connecting frame is fixedly connected. Inside the connecting frame, a chute is provided. On one side of the outer wall of the connecting frame, a first slide rail is fixedly connected. On the outer wall of the first slide rail, a first slider is slidably connected. On one side of the outer wall of the first slider, a clamping block is fixedly connected. On one side of the outer wall of the first slider, a connection auxiliary is fixedly connected. On one side of the outer wall of the connecting frame, a fixed shaft is fixedly connected. The outer wall of the fixed shaft is rotatably connected with the inside of the connection auxiliary. Inside the inner wall of the connecting frame, a telescopic adjusting rod is fixedly connected. On one side of the outer wall of the telescopic adjusting rod, a connecting plate is fixedly connected. On one side of the outer wall of the connecting plate, a sliding nail is fixedly connected. The outer wall of the sliding nail is slidably connected with the inner wall of the connection auxiliary. On one side of the outer wall of the connecting plate, a connecting rod is fixedly connected. On the upper surface of the workbench, a protective shell is fixedly connected. Inside the protective shell, a second slide rail is fixedly connected. On the outer wall of the second slide rail, a second slider is slidably connected. On one side of the outer wall of the second slider, a second telescopic rod is fixedly connected. The output end of the second telescopic rod is fixedly connected with a sleeve. On the upper surface of the workbench, a support assembly is provided, which is used to provide support for the clamping cylinder, so that the clamping cylinder can be more stable during the rotation driven by the motor.
[0007] Further, the support assembly includes a support rod. The lower surface of the support rod is fixedly connected with the upper surface of the workbench. The upper surface of the support rod is fixedly connected with a connecting ring. The inner wall of the connecting ring is rotatably connected with the outer wall of the clamping cylinder.
[0008] Further, the inner wall of the sleeve is slidably connected with the outer wall of the tapping tool. Inside the sleeve, a screw is threadedly connected.
[0009] Further, on one side of the outer wall of the protective shell, a blower is fixedly connected. The input end of the blower is fixedly connected with a dust suction pipe. The outer wall of the dust suction pipe is fixedly connected with the inside of the first fixing plate.
[0010] Further, the output end of the blower is fixedly connected with a dust collection box. One side of the outer wall of the dust collection box is fixedly connected with one side of the outer wall of the workbench.
[0011] Further, on one side of the outer wall of the dust suction pipe, a dust suction head is fixedly connected. Inside the workbench, a notch is provided.
[0012] Further, a storage box is fixedly connected to the lower surface of the workbench, and a handle is fixedly connected to one side of the outer wall of the storage box.
[0013] Further, support columns are fixedly connected to the lower surface of the workbench, and circular cushion plates are fixedly connected to the lower surfaces of the support columns.
[0014] The utility model has the following beneficial effects:
[0015] 1. In the utility model, through the combined use of the slide rail and the second telescopic rod, the adjustment of the position of the tapping tool is realized. By arranging the pushing cylinder on the first telescopic rod, the wrapping and fixing of the tail end of the aluminum lifting ring are realized. Through the arrangement of the connecting component and the sliding component, the clamping block realizes the fixing of the head of the aluminum lifting ring. Through the combined use of the motor, the connecting ring and the rotating plate, the stable rotation of the aluminum lifting ring is realized, ensuring the quality of thread manufacturing. Through the telescopic rebound of the telescopic adjusting rod, the automatic ejection of the processed aluminum lifting ring is realized, improving the processing efficiency of the aluminum lifting ring thread and greatly reducing the workload of the operator.
[0016] 2. In the utility model, through the arrangement of the notch and the storage box, the collection of the processed aluminum lifting ring is realized. Through the fixing component composed of the screw and the sleeve, the convenient replacement of the tapping tool is realized. Through the dust suction effect of the blower, the aluminum chips generated during the processing of the device can be sucked into the blower, and then through the centrifugal action of the blower, the sucked aluminum chips can be transmitted to the dust collection box, realizing the centralized treatment and secondary utilization of the aluminum chips. Description of the Drawings
[0017] Figure 1 is a three-dimensional structural schematic diagram of the automatic processing equipment for aluminum lifting rings proposed by the utility model;
[0018] Figure 2 is a structural schematic diagram of the clamping block of the automatic processing equipment for aluminum lifting rings proposed by the utility model;
[0019] Figure 3 is a structural schematic diagram of the dust suction head of the automatic processing equipment for aluminum lifting rings proposed by the utility model;
[0020] Figure 4 is Figure 3 the enlarged view of A in
[0021] Legend Explanation:
[0022] 1. Workbench; 2. Support rod; 3. Connecting ring; 4. Protective shell; 5. Connecting rod; 6. First telescopic rod; 7. Pushing cylinder; 8. Clamping cylinder; 9. Connecting frame; 10. Connecting plate; 11. Telescopic adjusting rod; 12. Sliding nail; 13. Connection auxiliary; 14. First slider; 15. Clamping block; 16. Second telescopic rod; 17. Tapping tool; 18. Motor; 19. First slide rail; 20. Second slide rail; 21. Second slider; 22. Fixed shaft; 23. Rotating plate; 24. First fixing plate; 25. Blower; 26. Dust collection box; 27. Dust suction head; 28. Screw; 29. Chute; 30. Second fixing plate; 31. Notch; 32. Storage box; 33. Handle; 34. Support column; 35. Circular backing plate; 36. Sleeve; 37. Dust suction pipe. Detailed implementation mode
[0023] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0024] Refer to Figure 1 - Figure 4, an embodiment provided by the present utility model: an automatic processing equipment for aluminum hanging rings, including a workbench 1 and a tapping tool 17. A first fixing plate 24 is fixedly connected to the upper surface of the workbench 1. A rotating plate 23 is rotatably connected inside the first fixing plate 24. A first telescopic rod 6 is fixedly connected to one side of the outer wall of the rotating plate 23. The output end of the first telescopic rod 6 is fixedly connected to a pushing cylinder 7. A second fixing plate 30 is fixedly connected to the upper surface of the workbench 1. A motor 18 is fixedly connected to one side of the outer wall of the second fixing plate 30. The output end of the motor 18 is fixedly connected to a clamping cylinder 8. A connecting frame 9 is fixedly connected to the outer wall of the clamping cylinder 8. A chute 29 is provided inside the connecting frame 9. A first sliding rail 19 is fixedly connected to one side of the outer wall of the connecting frame 9. A first sliding block 14 is slidably connected to the outer wall of the first sliding rail 19. A clamping block 15 is fixedly connected to one side of the outer wall of the first sliding block 14. A connecting auxiliary device 13 is fixedly connected to one side of the outer wall of the first sliding block 14. A fixed shaft 22 is fixedly connected to one side of the outer wall of the connecting frame 9. The outer wall of the fixed shaft 22 is rotatably connected to the inside of the connecting auxiliary device 13. A telescopic adjusting rod 11 is fixedly connected to the inner wall of the connecting frame 9. A connecting plate 10 is fixedly connected to one side of the outer wall of the telescopic adjusting rod 11. A sliding nail 12 is fixedly connected to one side of the outer wall of the connecting plate 10. The outer wall of the sliding nail 12 is slidably connected to the inner wall of the connecting auxiliary device 13. A connecting rod 5 is fixedly connected to one side of the outer wall of the connecting plate 10. A protective shell 4 is fixedly connected to the upper surface of the workbench 1. A second sliding rail 20 is fixedly connected to the inner wall of the protective shell 4. A second sliding block 21 is slidably connected to the outer wall of the second sliding rail 20. A second telescopic rod 16 is fixedly connected to one side of the outer wall of the second sliding block 21. The output end of the second telescopic rod 16 is fixedly connected to a sleeve 36. A support assembly is arranged on the upper surface of the workbench 1. The support assembly is used to provide support for the clamping cylinder 8, so that the clamping cylinder 8 can be more stable during the rotation driven by the motor 18. The support assembly includes a support rod 2. The lower surface of the support rod 2 is fixedly connected to the upper surface of the workbench 1. A connecting ring 3 is fixedly connected to the upper surface of the support rod 2. The inner wall of the connecting ring 3 is rotatably connected to the outer wall of the clamping cylinder 8.
[0025] Specifically, by setting a pushing cylinder 7 on the first telescopic rod 6, the wrapping of the tail end of the aluminum sling ring is realized, and the aluminum sling ring can be stably pushed forward. Through the sliding connection between the connecting rod 5 and the inside of the connecting frame 9, the connecting plate 10 can be pushed closer to the inner wall of the connecting frame 9. By setting a sliding nail 12 on the connecting plate 10 and opening a sliding groove 29 in the connecting auxiliary device 13, the sliding nail 12 can slide in the sliding groove 29. Then, through the rotational connection between the connecting auxiliary device 13 and the fixed shaft 22 on the connecting frame 9, the connecting auxiliary device 13 rotates inward. Also, because the connecting auxiliary device 13 is connected to the first slider 14, the first slider 14 moves inward under the rotation of the connecting auxiliary device 13, thereby driving the clamping block 15 to also move inward, realizing the clamping and fixing of the aluminum sling ring. Through the telescopic action of the second telescopic rod 16, the position of the tapping tool 17 and the aluminum sling ring can be adjusted. When adjusted to the appropriate position, the clamping cylinder 8 is driven to rotate by the motor 18. Through the coordinated cooperation of the connecting ring 3 and the rotating plate 23, the stable rotation of the aluminum sling ring is realized. Then, through the left and right sliding of the tapping tool 17 on the second sliding rail 20, the threading of the aluminum sling ring is realized.
[0026] Refer to Figure 1 - Figure 4 , the inner wall of the sleeve 36 is slidably connected to the outer wall of the tapping tool 17. A screw 28 is threadedly connected inside the sleeve 36. One side of the outer wall of the protective shell 4 is fixedly connected to a blower 25. The input end of the blower 25 is fixedly connected to a dust suction pipe 37. The outer wall of the dust suction pipe 37 is fixedly connected to the inside of the first fixing plate 24. The output end of the blower 25 is fixedly connected to a dust collection box 26. One side of the outer wall of the dust collection box 26 is fixedly connected to one side of the outer wall of the workbench 1. One side of the outer wall of the dust suction pipe 37 is fixedly connected to a dust suction head 27. A notch 31 is opened inside the workbench 1. The lower surface of the workbench 1 is fixedly connected to a storage box 32. One side of the outer wall of the storage box 32 is fixedly connected to a handle 33. The lower surface of the workbench 1 is fixedly connected to a support column 34. The lower surface of the support column 34 is fixedly connected to a circular cushion plate 35.
[0027] Specifically, when the tapping tool 17 needs to be replaced, first, the screw 28 on the tapping device can be loosened, then the tapping tool 17 can be removed, and then a new tapping tool 17 can be inserted into the sleeve 36. Finally, the screw 28 is tightened. At this time, the tapping tool 17 and the sleeve 36 are fixed, and the replacement of the tapping tool 17 is finally realized. When the device finishes threading the aluminum sling ring, it is necessary to clean the aluminum chips generated during the processing of the device. Start the blower 25. Through the dust suction effect of the blower 25, the aluminum chips are sucked from the dust suction head 27 into the blower 25. Under the centrifugal action of the blower 25, the sucked aluminum chips are transmitted to the dust collection box 26, realizing the centralized treatment and secondary utilization of the aluminum chips.
[0028] Working principle: When the device is in use, the aluminum lifting ring can be horizontally placed into the connecting rod 5 first, and then the first telescopic rod 6 is started to push the pushing cylinder 7 towards the tail end of the aluminum lifting ring until the pushing cylinder 7 can wrap the tail end of the aluminum lifting ring. Due to the continuous forward thrust of the first telescopic rod 6, the pushing cylinder 7 will push the aluminum lifting ring towards the inside of the clamping cylinder 8, and the connecting rod 5 at the head of the aluminum lifting ring will also slide inside the connecting frame 9, thereby pushing the connecting plate 10 towards the inner wall of the connecting frame 9. At this time, the telescopic adjusting rod 11 will also contract, and the sliding nail 12 on the connecting plate 10 will also slide inwards. By opening a sliding groove 29 in the connecting auxiliary device 13, the sliding nail 12 slides in the sliding groove 29, driving the connecting auxiliary device 13 to rotate inwards. Because the connecting auxiliary device 13 is connected to the first slider 14, the first slider 14 on the first sliding rail 19 moves inwards, and then drives the clamping block 15 to move inwards as well, realizing the clamping and fixing of the aluminum lifting ring.
[0029] After the clamping block 15 is fixed, the second telescopic rod 16 can be started to adjust the position of the tapping tool 17 and the aluminum lifting ring. When adjusted to the appropriate position, the motor 18 can be started to drive the clamping cylinder 8 to rotate, thereby driving the aluminum lifting ring to rotate. Then, by sliding the tapping tool 17 left and right on the second sliding rail 20, the threading of the aluminum lifting ring is realized. During the processing, the blower 25 is started. Through the dust suction effect of the blower 25, the aluminum chips generated during the processing are sucked from the dust suction head 27 into the interior of the blower 25. Under the centrifugal action of the blower 25, the sucked aluminum chips are transported to the dust collection box 26, realizing the centralized treatment of the aluminum chips.
[0030] After the processing is completed, the motor 18 can be turned off, and the first telescopic rod 6 can be adjusted to move backward. At this time, the telescopic adjusting rod 11 will extend due to the disappearance of the thrust, and then push the connecting rod 5 on the connecting plate 10 to move outward and accelerate. The aluminum lifting ring on the connecting rod 5 will also fall into the storage box 32 due to inertia, achieving the purpose of collecting the aluminum lifting ring after processing.
[0031] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. An automatic aluminum lifting ring processing equipment, including a workbench (1) and a tapping tool (17), is characterized in that: The upper surface of the workbench (1) is fixedly connected with a first fixing plate (24). A rotating plate (23) is rotatably connected inside the first fixing plate (24). One side of the outer wall of the rotating plate (23) is fixedly connected with a first telescopic rod (6). The output end of the first telescopic rod (6) is fixedly connected with a pushing cylinder (7). The upper surface of the workbench (1) is fixedly connected with a second fixing plate (30). One side of the outer wall of the second fixing plate (30) is fixedly connected with a motor (18). The output end of the motor (18) is fixedly connected with a clamping cylinder (8). A connecting frame (9) is fixedly connected to the outer wall of the clamping cylinder (8). A sliding groove (29) is formed inside the connecting frame (9). One side of the outer wall of the connecting frame (9) is fixedly connected with a first sliding rail (19). A first slider (14) is slidably connected to the outer wall of the first sliding rail (19). One side of the outer wall of the first slider (14) is fixedly connected with a clamping block (15). One side of the outer wall of the first slider (14) is fixedly connected with a connection assistor (13). One side of the outer wall of the connecting frame (9) is fixedly connected with a fixed shaft (22). The outer wall of the fixed shaft (22) is rotatably connected to the inside of the connection assistor (13). A telescopic adjusting rod (11) is fixedly connected to the inner wall of the connecting frame (9). One side of the outer wall of the telescopic adjusting rod (11) is fixedly connected with a connecting plate (10). One side of the outer wall of the connecting plate (10) is fixedly connected with a sliding nail (12). The outer wall of the sliding nail (12) is slidably connected to the inner wall of the connection assistor (13). One side of the outer wall of the connecting plate (10) is fixedly connected with a connecting rod (5). The upper surface of the workbench (1) is fixedly connected with a protective shell (4). A second sliding rail (20) is fixedly connected to the inner wall of the protective shell (4). A second slider (21) is slidably connected to the outer wall of the second sliding rail (20). One side of the outer wall of the second slider (21) is fixedly connected with a second telescopic rod (16). The output end of the second telescopic rod (16) is fixedly connected with a sleeve (36). A support assembly is arranged on the upper surface of the workbench (1). The support assembly is used to provide support for the clamping cylinder (8) so that the clamping cylinder (8) can be more stable during the rotation driven by the motor (18).
2. The automatic aluminum sling processing equipment according to claim 1, characterized in that: The support assembly includes a support rod (2). The lower surface of the support rod (2) is fixedly connected with the upper surface of the workbench (1). The upper surface of the support rod (2) is fixedly connected with a connecting ring (3). The inner wall of the connecting ring (3) is rotatably connected to the outer wall of the clamping cylinder (8).
3. The automatic aluminum sling processing equipment according to claim 1, characterized in that: The inner wall of the sleeve (36) is slidably connected to the outer wall of the tapping tool (17). A screw (28) is threadedly connected inside the sleeve (36).
4. The automatic aluminum sling processing equipment according to claim 1, characterized in that: One side of the outer wall of the protective shell (4) is fixedly connected with a blower (25). The input end of the blower (25) is fixedly connected with a dust suction pipe (37). The outer wall of the dust suction pipe (37) is fixedly connected to the inside of the first fixing plate (24).
5. The automatic aluminum sling processing equipment according to claim 4, characterized in that: The output end of the blower (25) is fixedly connected with a dust collection box (26). One side of the outer wall of the dust collection box (26) is fixedly connected with one side of the outer wall of the workbench (1).
6. The automatic aluminum sling processing equipment according to claim 4, wherein: One side of the outer wall of the dust suction pipe (37) is fixedly connected with a dust suction head (27), and a notch (31) is formed inside the workbench (1).
7. The automatic processing equipment for aluminum sling rings according to claim 1, characterized in that: The lower surface of the workbench (1) is fixedly connected with a storage box (32), and one side of the outer wall of the storage box (32) is fixedly connected with a handle (33).
8. The automatic aluminum sling processing equipment according to claim 1, characterized in that: The lower surface of the workbench (1) is fixedly connected with support columns (34), and the lower surfaces of the support columns (34) are fixedly connected with circular backing plates (35).