Welding device for transformer processing

Abstract

The utility model relates to a welding device for transformer processing. The welding device comprises a workbench, a vertical rod is fixedly installed at the top of the workbench, a top plate is fixedly installed at the top of the vertical rod, a welding mechanism is arranged on the top plate, a clamping mechanism and a collecting mechanism are arranged on the workbench, and a cleaning mechanism is arranged on the welding mechanism. According to the welding device for transformer machining, by arranging the workbench, the vertical rod, the top plate, the welding mechanism, the clamping mechanism, the collecting mechanism and the cleaning mechanism, a worker firstly places transformer parts on the top of the workbench, then the clamping mechanism is used for clamping the transformer parts, and then the welding mechanism is used for welding the transformer parts; and finally, the cleaning mechanism is used for cleaning splashing residues on the periphery of the welding spot of the transformer part, operation is easy, time and labor are saved, and the machining efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of transformer processing, in particular to a welding device for transformer processing. Background Technique

[0002] Transformers are basic power transmission and distribution equipment, widely used in industries, agriculture, transportation, urban communities and other fields. Transformers can be classified according to their uses into: distribution transformers, power transformers, fully sealed transformers, combined transformers, dry-type transformers, oil-immersed transformers, single-phase transformers, etc. During the processing of transformers, it is necessary to weld transformer components.

[0003] After retrieval, according to the Chinese utility model publication number CN220921367U, a welding device for transformer processing is recorded. The utility model content records that "the fine-tuning mechanism can drive the clamped components to move horizontally and vertically, facilitating welding in different areas of the components, thus expanding the welding range of the traditional welding device. Compared with the traditional method, it is not necessary to repeatedly adjust the tightness of the components to move their positions, which is more convenient and fast, and improves the welding efficiency of the components".

[0004] Among them, during the welding process of the transformer components by this welding device for transformer processing, the welding wire often splashes due to the pressure effect at the moment of melting. These splashes often adhere to the surface of the transformer components, bringing inconvenience to subsequent processes such as spraying. The splash residues around these welding points mainly rely on manual cleaning, but this method has low efficiency and significantly prolongs the time of the overall work process. Therefore, a welding device for transformer processing is proposed to solve the above problems. Utility Model Content

[0005] Aiming at the deficiencies of the prior art, the utility model provides a welding device for transformer processing, which has the advantages of high processing efficiency, etc., and solves the problem that the splash residues around the welding points mainly rely on manual cleaning, but this method has low efficiency and significantly prolongs the time of the overall work process.

[0006] To achieve the above object, the utility model provides the following technical solution: A welding device for transformer processing, including a workbench, a vertical rod is fixedly installed on the top of the workbench, a top plate is fixedly installed on the top of the vertical rod, a welding mechanism is arranged on the top plate, a clamping mechanism and a collection mechanism are arranged on the workbench, and a cleaning mechanism is arranged on the welding mechanism;

[0007] The cleaning mechanism includes two first electric push rods. The output ends of the two first electric push rods are fixedly installed with hollow rods. Springs are fixedly installed at the ends of the two hollow rods. A scraping blade is fixedly installed at the bottom of one of the springs, and a sponge block is fixedly installed at the bottom of the other spring. Solid rods are fixedly installed at the tops of the scraping blade and the sponge block, passing through the springs and extending into the interior of the hollow rods.

[0008] Furthermore, the welding mechanism includes a first linear module which is fixedly connected to the bottom of the top plate. The output end of the first linear module is fixedly installed with a second linear module. The output end of the second linear module is fixedly installed with a second electric push rod. The output end of the second electric push rod is fixedly installed with a cross plate, and a welding machine body is fixedly installed at the bottom of the cross plate.

[0009] Furthermore, the two first electric push rods are both fixedly connected to the top of the cross plate, and the output ends of the two first electric push rods penetrate and extend below the cross plate.

[0010] Furthermore, the clamping mechanism includes two third electric push rods which are both fixedly connected to the top of the workbench. The output ends of the two third electric push rods are fixedly installed with clamping plates, and cushion plates are fixedly installed on the opposite sides of the two clamping plates.

[0011] Furthermore, the collection mechanism includes a bin which is fixedly connected to the bottom of the workbench. A through hole is formed in the top of the workbench, and a drawer is inserted into the front of the bin.

[0012] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0013] In this welding device for transformer processing, by setting the workbench, vertical rods, top plate, welding mechanism, clamping mechanism, collection mechanism and cleaning mechanism, the staff first place the transformer parts on the top of the workbench, then use the clamping mechanism to clamp the transformer parts, then use the welding mechanism to weld the transformer parts, and finally use the cleaning mechanism to clean the splash residues around the solder joints of the transformer parts. The operation is relatively simple, time-saving and labor-saving, and the processing efficiency is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 is a schematic structural diagram of the present invention;

[0015] Figure 2 is of the present invention Figure 1 the enlarged view at A in;

[0016] Figure 3 is a partial structural schematic diagram of the cleaning mechanism of the present invention;

[0017] Figure 4 This is a schematic structural diagram of the collection mechanism of the present utility model.

[0018] In the figure: 1 workbench, 2 vertical rod, 3 top plate, 4 welding mechanism, 41 first linear module, 42 second linear module, 43 second electric push rod, 44 cross plate, 45 welding machine body, 5 clamping mechanism, 51 third electric push rod, 52 clamping plate, 53 backing plate, 6 collection mechanism, 61 bin body, 62 drawer, 7 cleaning mechanism, 71 first electric push rod, 72 hollow rod, 73 spring, 74 scraping blade, 75 sponge block, 76 solid rod. Specific embodiments

[0019] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0020] Please refer to Figures 1-4 , a welding device for transformer processing in this embodiment, includes a workbench 1, a vertical rod 2 is fixedly installed on the top of the workbench 1, a top plate 3 is fixedly installed on the top of the vertical rod 2, a welding mechanism 4 is arranged on the top plate 3, a clamping mechanism 5 and a collection mechanism 6 are arranged on the workbench 1, and a cleaning mechanism 7 is arranged on the welding mechanism 4.

[0021] Specifically, the staff first places the transformer parts on the top of the workbench 1, then uses the clamping mechanism 5 to clamp the transformer parts, then uses the welding mechanism 4 to weld the transformer parts, and finally uses the cleaning mechanism 7 to clean the splash residues around the welding points of the transformer parts. The operation is relatively simple, time-saving and labor-saving, and the processing efficiency is improved.

[0022] In this embodiment, the welding mechanism 4 includes a first linear module 41, the first linear module 41 is fixedly connected to the bottom of the top plate 3, the output end of the first linear module 41 is fixedly installed with a second linear module 42, the output end of the second linear module 42 is fixedly installed with a second electric push rod 43, and the output end of the second electric push rod 43 is fixedly installed with a cross plate 44, and a welding machine body 45 is fixedly installed at the bottom of the cross plate 44.

[0023] Specifically, by turning on the first linear module 41, the second linear module 42 and the second electric push rod 43, the cross plate 44 and the welding machine body 45 are driven to move to the designated position.

[0024] In this embodiment, the clamping mechanism 5 includes two third electric push rods 51. Both of the two third electric push rods 51 are fixedly connected to the top of the workbench 1. Clamping plates 52 are fixedly installed at the output ends of the two third electric push rods 51. Cushion plates 53 are fixedly installed on the opposite sides of the two clamping plates 52. The materials of the two cushion plates 53 are both rubber.

[0025] Specifically, by turning on the two third electric push rods 51, the two third electric push rods 51 drive the two clamping plates 52 and the two cushion plates 53 to move relatively until the two cushion plates 53 clamp the transformer parts.

[0026] In this embodiment, the cleaning mechanism 7 includes two first electric push rods 71. Both of the two first electric push rods 71 are fixedly connected to the top of the cross plate 44. The output ends of the two first electric push rods 71 penetrate and extend below the cross plate 44. Hollow rods 72 are fixedly installed at the output ends of the two first electric push rods 71. Springs 73 are fixedly installed at the ends of the two hollow rods 72. A scraping blade 74 is fixedly installed at the bottom of one of the springs 73. A sponge block 75 is fixedly installed at the bottom of the other spring 73. Solid rods 76 that penetrate the springs 73 and extend into the interior of the hollow rods 72 are fixedly installed at the tops of the scraping blade 74 and the sponge block 75.

[0027] Specifically, by turning on the first electric push rod 71, the first electric push rod 71 drives the hollow rod 72, the spring 73, the scraping blade 74 and the solid rod 76 to move downward. By turning on the first linear module 41, the second linear module 42 and the second electric push rod 43, the scraping blade 74 is driven to move to scrape the splash residues around the solder joints of the transformer parts. After the scraping is completed, the first electric push rod 71 is turned on, and the first electric push rod 71 drives the scraping blade 74 to reset. Then, the first electric push rod 71 drives the hollow rod 72, the spring 73, the sponge block 75 and the solid rod 76 to move downward. By turning on the first linear module 41, the second linear module 42 and the second electric push rod 43, the sponge block 75 is driven to clean the scraped splash residues.

[0028] In this embodiment, the collection mechanism 6 includes a bin body 61. The bin body 61 is fixedly connected to the bottom of the workbench 1. A through hole is opened at the top of the workbench 1. A drawer 62 is inserted into the front of the bin body 61.

[0029] Specifically, after the splash residues around the solder joints of the transformer parts are cleaned, the transformer parts are removed, and a rag is used to push the splash residues on the top of the workbench 1 to the through hole, and the drawer 62 collects the splash residues.

[0030] The working principle of the above embodiment is as follows:

[0031] The staff first place the transformer components at the designated position on the top of the workbench 1, turn on two third electric push rods 51, and the two third electric push rods 51 drive the two clamping plates 52 and the two backing plates 53 to move relatively until the two backing plates 53 clamp the transformer components. Then turn on the first linear module 41, the second linear module 42 and the second electric push rod 43 to drive the cross plate 44 and the welding machine body 45 to move to the designated position, and the welding machine body 45 welds the transformer components. Finally, turn on the first electric push rod 71, and the first electric push rod 71 drives the hollow rod 72, the spring 73, the scraping blade 74 and the solid rod 76 to move downward. Turn on the first linear module 41, the second linear module 42 and the second electric push rod 43 to drive the scraping blade 74 to move to scrape the spatter residues around the welding points of the transformer components. After the scraping is completed, turn on the first electric push rod 71, and the first electric push rod 71 drives the scraping blade 74 to reset, and then start the first electric push rod 71 to drive the hollow rod 72, the spring 73, the sponge block 75 and the solid rod 76 to move downward. Turn on the first linear module 41, the second linear module 42 and the second electric push rod 43 to drive the sponge block 75 to clean the spatter residues after scraping. After the cleaning is completed, turn on the two third electric push rods 51, and the two third electric push rods 51 drive the two clamping plates 52 and the two backing plates 53 to move away from each other until the two backing plates 53 contact and clamp the transformer components, then remove the transformer components, and use a rag to push the spatter residues on the top of the workbench 1 to the through hole, and the drawer 62 collects the spatter residues. The operation is relatively simple, time-saving and labor-saving, and the processing efficiency is improved.

[0032] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "including a..." does not exclude the existence of additional identical elements in the process, method, article or device including the said element.

[0033] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A welding device for transformer processing, comprising a workbench (1), wherein a vertical rod (2) is fixedly installed on the top of the workbench (1), and a top plate (3) is fixedly installed on the top of the vertical rod (2), characterized in that: A welding mechanism (4) is provided on the top plate (3), a clamping mechanism (5) and a collecting mechanism (6) are provided on the workbench (1), and a cleaning mechanism (7) is provided on the welding mechanism (4). The cleaning mechanism (7) includes two first electric push rods (71). The output ends of the two first electric push rods (71) are fixedly installed with hollow rods (72). Loss packets of the two hollow rods (72) are fixedly installed with springs (73). The bottom of one of the springs (73) is fixedly installed with a scraping blade (74), and the bottom of the other spring (73) is fixedly installed with a sponge block (75). The tops of the scraping blade (74) and the sponge block (75) are both fixedly installed with solid rods (76) that penetrate the spring (73) and extend into the interior of the hollow rod (72).

2. The welding device for transformer processing according to claim 1, wherein: The welding mechanism (4) includes a first linear module (41). The first linear module (41) is fixedly connected to the bottom of the top plate (3). The output end of the first linear module (41) is fixedly installed with a second linear module (42). The output end of the second linear module (42) is fixedly installed with a second electric push rod (43). The output end of the second electric push rod (43) is fixedly installed with a cross plate (44). The bottom of the cross plate (44) is fixedly installed with a welding machine body (45).

3. The welding device for transformer processing according to claim 2, wherein: Both of the two first electric push rods (71) are fixedly connected to the top of the cross plate (44), and the output ends of the two first electric push rods (71) penetrate and extend below the cross plate (44).

4. A welding device for transformer processing according to claim 1, characterized in that: The clamping mechanism (5) includes two third electric push rods (51). Both of the two third electric push rods (51) are fixedly connected to the top of the workbench (1). The output ends of the two third electric push rods (51) are fixedly installed with clamping plates (52). The opposite sides of the two clamping plates (52) are both fixedly installed with backing plates (53).

5. A welding device for transformer processing according to claim 1, characterized in that: The collecting mechanism (6) includes a bin body (61). The bin body (61) is fixedly connected to the bottom of the workbench (1). A through hole is formed in the top of the workbench (1). A drawer (62) is inserted into the front of the bin body (61).

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