Welding device for partition plate in steel box girder
The steel box beam internal panel welding device uses electromagnets for automated alignment and fixation, enhancing welding efficiency and quality by reducing manual labor and improving alignment precision.
Patent Information
- Application Number
- CN202421699939.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-18
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-07-18
AI Technical Summary
During the welding process of the internal partition plate of the existing steel box girder, the welding personnel need to operate the welding gun and fix the partition plate with the other hand, which leads to inconvenience and affects the welding effect.
The electromagnet one and electromagnet two are used to adsorption fixing partitions and devices in the inner cavity of the steel box girder. The drive motor, screw and linkage rod are used to adjust the height of the solenoid, and the electric push rod and telescopic rod are used to adjust the position of the welding gun to realize automated welding.
It facilitates the fixing and removal of partitions, improves welding efficiency, ensures welding effect, and is easy to operate and reduces manual intervention.
Smart Images

Figure CN223098372U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel box girder welding, in particular to a welding device for internal partitions of steel box girders. Background Technique
[0002] A steel box girder, also known as a steel plate box girder, is a commonly used structural form for long-span bridges. A steel box girder is generally formed by connecting a top plate, a bottom plate, webs, transverse partitions, longitudinal partitions, stiffeners, etc. through full welding. Since the four sides of the partition need to be welded to the top plate, the bottom plate, the webs, and the longitudinal partitions respectively, and the partition is a single steel plate before welding and is not connected to the top plate, etc., a fixing device is required to fix the partition during welding.
[0003] In the existing welding process of the internal partition of the steel box girder, the partition is manually aligned with the welding position in the inner cavity of the steel box girder by hand, and then welded. In the above method, during the welding process, since the welder needs to operate the welding torch with one hand and fix the partition with the other hand, it is not only inconvenient for the welder, but also affects the welding effect. Therefore, there is an urgent need for a welding device for the internal partition of the steel box girder to solve the above problems. Summary of the Invention
[0004] Technical Problems to be Solved
[0005] The technical problem to be solved by the utility model is to provide a welding device for the internal partition of a steel box girder that is convenient for fixing the partition and also convenient for releasing the fixation, and has a good use effect, in view of the current situation of the prior art.
[0006] (II) Technical Solution
[0007] The utility model is realized through the following technical solutions: The utility model provides a welding device for the internal partition of a steel box girder, which includes a base. Two electromagnets II are fixedly installed on both sides of the bottom end of the base. A fixed sleeve is welded in the middle of the upper end of the base. A driving motor is installed at the bottom end inside the fixed sleeve. A screw rod is installed on the output shaft of the driving motor. A nut block is sleeved on the screw rod. Two groups of linkage rods are symmetrically fixed on both sides of the top end of the nut block. The top ends of the linkage rods are welded with lifting sleeves. A bearing frame is fixed at the top end of the lifting sleeve. Four electromagnets I are installed on the bearing frame.
[0008] Furthermore, the electromagnet II is fixed on both sides of the bottom end of the base through bolts. A battery pack is arranged inside the base. A charging hole is reserved on one side wall of the base. The charging hole is electrically connected to the battery pack.
[0009] By adopting the above technical solution, when the electromagnet II is energized, the base can be adsorbed and fixed in the inner cavity of the steel box girder. The charging hole is convenient for charging the battery pack, and the battery pack provides the required electric energy for the device.
[0010] Further, the driving motor is fixed to the inner bottom end of the fixed sleeve by bolts. The output shaft of the driving motor is fixedly connected to the bottom end of the screw rod, and the top end of the screw rod is rotatably connected to the inner top end of the fixed sleeve.
[0011] By adopting the above technical solution, the driving motor drives the screw rod to rotate.
[0012] Further, the screw block is threadedly connected to the screw rod. The specification of the screw block matches the specification inside the fixed sleeve. The linkage rod is welded to both sides of the top end of the screw block, and the linkage rod penetrates through the fixed sleeve.
[0013] By adopting the above technical solution, during the rotation of the screw rod, the screw block adjusts the lifting sleeve through the linkage rod under the action of the thread and the limitation of the fixed sleeve, and further adjusts the height of the first electromagnet according to the specification of the partition board.
[0014] Further, the carrier is connected to the lifting sleeve by bolts, and the first electromagnet is connected to the carrier by screws.
[0015] By adopting the above technical solution, when the first electromagnet is energized, it can adsorb and fix the partition board.
[0016] Further, a handle is welded on one side wall of the fixed sleeve, and an operation button is installed on the handle.
[0017] By adopting the above technical solution, the handle facilitates the carrying of the device.
[0018] Further, the operation button is electrically connected to the battery pack, the driving motor, the first electromagnet and the second electromagnet. An electric push rod is fixed to the upper end of the carrier. An adjusting motor is installed on the movable end of the electric push rod. An electric slide rail is installed on the output shaft of the adjusting motor. An electric telescopic rod is arranged on the slider in the electric slide rail. A welding torch is installed on the movable end of the electric telescopic rod.
[0019] By adopting the above technical solution, the operation button controls the operation of the device. The electric push rod adjusts the height of the welding torch to the height of the partition board and the steel box girder. At the same time, the electric telescopic rod adjusts the welding torch strip to the connection part of the two. The electric slide rail drives the welding torch to move to weld the partition board and the steel box girder. The rotating motor can adjust the angle of the electric slide rail according to the welding angle.
[0020] (III) Beneficial effects
[0021] The present utility model has the following beneficial effects compared with the prior art:
[0022] To solve the problem that in the welding process of the existing internal partition of the steel box girder, the partition is manually aligned with the welding position in the inner cavity of the steel box girder by the welder, and then welded. In the above-mentioned method, during the welding process, since the welder needs to operate the welding torch with one hand and fix the partition with the other hand, it not only causes inconvenience to the welder, but also affects the welding effect. The utility model utilizes the characteristics of the steel box girder and the partition itself, and can fix the partition and the device in the inner cavity of the steel box girder through the adsorption performance of the electromagnet one and the electromagnet two, which is convenient for the welder to weld and ensures the welding effect. And after welding, only by cutting off the power supply of the electromagnet one and the electromagnet two can the fixation be released, realizing the separation of the device from the partition and the steel box girder, enabling the device to be quickly put into the subsequent welding of the partition, and effectively improving the welding efficiency of the partition. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 is a schematic structural diagram of a welding device for the internal partition of a steel box girder according to the utility model;
[0024] Figure 2 is a bottom view of the base and the carrier frame in a welding device for the internal partition of a steel box girder according to the utility model;
[0025] Figure 3 is a schematic internal structure diagram of a fixed sleeve in a welding device for the internal partition of a steel box girder according to the utility model.
[0026] The description of the reference numerals is as follows:
[0027] 1. Base; 2. Fixed sleeve; 3. Linking rod; 4. Lifting sleeve; 5. Carrier frame; 6. Electromagnet one; 7. Handle; 8. Operation button; 9. Electromagnet two; 10. Charging hole; 11. Driving motor; 12. Screw rod; 13. Screw block; 14. Electric push rod; 15. Rotating motor; 16. Electric slide rail; 17. Electric telescopic rod; 18. Welding torch. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0028] In order to make the purpose, technical solutions and advantages of the utility model clearer, the following further describes the utility model in detail with reference to the drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the utility model, and are not used to limit the utility model.
[0029] As Figures 1-3As shown in the figure, a welding device for the internal partition of a steel box girder in this embodiment includes a base 1. On both sides of the bottom end of the base 1, electromagnets II 9 are fixed. In the middle of the upper end of the base 1, a fixed sleeve 2 is welded. When the electromagnets II 9 are energized, the base 1 can be adsorbed and fixed in the inner cavity of the steel box girder. The charging hole 10 facilitates charging the battery pack, and the battery pack provides the electric energy required by the device. At the bottom end inside the fixed sleeve 2, a driving motor 11 is installed. On the output shaft of the driving motor 11, a screw rod 12 is installed. The driving motor 11 drives the screw rod 12 to rotate. A screw block 13 is sleeved on the screw rod 12. On both sides of the top end of the screw block 13, two groups of linkage rods 3 are symmetrically fixed. The top ends of the linkage rods 3 are welded with lifting sleeves 4. During the rotation of the screw rod 12, the screw block 13 adjusts the lifting sleeve 4 through the linkage rods 3 under the action of the thread and the limitation of the fixed sleeve 2, and then adjusts the height of the electromagnet I 6 according to the specification of the partition. At the top end of the lifting sleeve 4, a bearing frame 5 is fixed. On the bearing frame 5, four groups of electromagnets I 6 are installed. When the electromagnets I 6 are energized, they can adsorb and fix the partition.
[0030] As Figures 1-3 shown in the figure, in this embodiment, the electromagnets II 9 are fixed to both sides of the bottom end of the base 1 by bolts. A battery pack is built in the base 1. On one side wall of the base 1, a charging hole 10 is reserved. The charging hole 10 is electrically connected to the battery pack. The driving motor 11 is fixed to the bottom end inside the fixed sleeve 2 by bolts. The output shaft of the driving motor 11 is fixedly connected to the bottom end of the screw rod 12. The top end of the screw rod 12 is rotatably connected to the top end inner wall of the fixed sleeve 2. The screw block 13 is threadedly connected to the screw rod 12. The specification of the screw block 13 matches the specification inside the fixed sleeve 2. The linkage rods 3 are welded to both sides of the top end of the screw block 13. The linkage rods 3 penetrate through the fixed sleeve 2.
[0031] As Figures 1-3 shown in the figure, in this embodiment, the bearing frame 5 is connected to the lifting sleeve 4 by bolts, and the electromagnet I 6 is connected to the bearing frame 5 by screws. On one side wall of the fixed sleeve 2, a handle 7 is welded. On the handle 7, an operation button 8 is installed. The handle 7 facilitates carrying the device. The operation button 8 is electrically connected to the battery pack, the driving motor 11, the electromagnet I 6, and the electromagnet II 9. On the upper end of the bearing frame 5, an electric push rod 14 is fixed. On the movable end of the electric push rod 14, an adjustment motor 15 is installed. On the output shaft of the adjustment motor 15, an electric slide rail 16 is installed. On the slider inside the electric slide rail 16, an electric telescopic rod 17 is arranged. On the movable end of the electric telescopic rod 17, a welding torch 18 is installed. The operation button 8 controls the operation of the device. The electric push rod 14 adjusts the height of the welding torch 18 to the height of the partition and the steel box girder. At the same time, the electric telescopic rod 17 adjusts the welding torch 18 to the connection part of the two. The electric slide rail 16 drives the welding torch 18 to move to weld the partition and the steel box girder. The rotation motor 15 can adjust the angle of the electric slide rail 16 according to the welding angle.
[0032] The specific implementation process of this embodiment is as follows: When in use, the driving motor 11 drives the screw 12 to rotate according to the partition specifications, so that the screw block 13 drives the lifting sleeve 4 to move through the linkage rod 3 under the action of the thread and the limit of the fixed sleeve 2 to adjust the height of the electromagnet 6. After the adjustment, the electromagnet is energized to adsorb and fix the partition. Then, the device and the adsorbed partition are placed in the inner cavity of the steel box girder and at the welding position. Next, the electromagnet 9 is controlled to be energized to fix the whole device in the inner cavity of the steel box girder. Then, the electric push rod 14 adjusts the height of the welding torch 18 to the height of the partition and the steel box girder. At the same time, the electric telescopic rod 17 adjusts the welding torch 18 to the connection part of the two. The electric slide rail 16 drives the welding torch 18 to move to weld the partition and the steel box girder. The rotation motor 15 can adjust the angle of the electric slide rail 16 according to the welding angle. After welding, the power supply of the electromagnet 6 and the electromagnet 9 is cut off to release the fixation, realizing the separation of the device from the partition and the steel box girder, enabling the device to quickly be put into the subsequent welding of the partition, and effectively improving the welding efficiency of the partition.
[0033] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art. The general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A welding device for internal diaphragms of steel box girders, characterized in that: It includes a base (1). On both sides of the bottom end of the base (1), there are fixed electromagnets two (9). In the middle of the upper end of the base (1), there is a fixed sleeve (2) welded. At the inner bottom end of the fixed sleeve (2), there is a driving motor (11) installed. On the output shaft of the driving motor (11), there is a screw rod (12) installed. A screw block (13) is sleeved on the screw rod (12). On both sides of the top end of the screw block (13), there are symmetrically fixed two groups of linkage rods (3). At the top end of the linkage rod (3), there is a lifting sleeve (4) welded. At the top end of the lifting sleeve (4), there is a bearing frame (5) fixed. On the bearing frame (5), there are four groups of electromagnets one (6) installed.
2. The welding device for internal partition plates of steel box girders according to claim 1, wherein: The electromagnet two (9) is fixed to both sides of the bottom end of the base (1) through bolts. The base (1) is internally provided with a battery pack. On one side wall of the base (1), there is a charging hole (10) reserved. The charging hole (10) is electrically connected to the battery pack.
3. A steel box girder internal partition welding device according to claim 1, characterized in that: The driving motor (11) is fixed to the inner bottom end of the fixed sleeve (2) through bolts. The output shaft of the driving motor (11) is fixedly connected to the bottom end of the screw rod (12). The top end of the screw rod (12) is rotatably connected to the inner top end of the fixed sleeve (2).
4. A welding device for internal diaphragms of steel box girders according to claim 1, characterized in that: The screw block (13) is threadedly connected to the screw rod (12). The specification of the screw block (13) matches the specification inside the fixed sleeve (2). The linkage rod (3) is welded to both sides of the top end of the screw block (13). The linkage rod (3) penetrates through the fixed sleeve (2).
5. The welding device for the internal partition plate of a steel box girder according to claim 4, characterized in that: The bearing frame (5) is connected to the lifting sleeve (4) through bolts. The electromagnet one (6) is connected to the bearing frame (5) through screws.
6. The welding device for the internal partition plate of a steel box girder according to claim 5, characterized in that: On one side wall of the fixed sleeve (2), there is a handle (7) welded. On the handle (7), there is an operation button (8) installed.
7. The welding device for the internal partition of a steel box girder according to claim 6, characterized in that: The operation button (8) is electrically connected to the battery pack, the driving motor (11), the electromagnet one (6), and the electromagnet two (9). On the upper end of the bearing frame (5), there is an electric push rod (14) fixed. On the movable end of the electric push rod (14), there is an adjusting motor (15) installed. On the output shaft of the adjusting motor (15), there is an electric slide rail (16) installed. On the slider inside the electric slide rail (16), there is an electric telescopic rod (17) arranged. On the movable end of the electric telescopic rod (17), there is a welding torch (18) installed.