Piston soft profile modeling machining device

The piston soft cushion mold processing device addresses the issues of cost and debris accumulation by incorporating a slanted operation part and water jets for clean and efficient processing.

CN223098753UActive Publication Date: 2025-07-15ZHEJIANG RONGQUAN MACHINERY CO LTD
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Patent Information

Application Number
CN202422270477.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-18
Publication Date
2025-07-15
Estimated Expiration
2034-09-18

AI Technical Summary

Technical Problem

The existing soft mold processing equipment is costly and is prone to water and chip accumulation during processing, resulting in dirty and messy workbench.

Method used

A piston soft mold processing device is designed, including a workbench, frame, mounting parts, processing parts and drive parts. It adopts an inclined surface operation part and a visual window, equipped with a drive motor, limit cylinder, camera and flushing parts, to realize the visual operation of the workpiece and the effective management of water chips.

Benefits of technology

It reduces equipment costs, avoids the accumulation of water flow and chips, improves processing accuracy and efficiency, and ensures cleaning and visual operation of the work area.

✦ Generated by Eureka AI based on patent content.

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Abstract

According to the technical scheme, the piston soft profile modeling machining device is characterized in that the piston soft profile modeling machining device comprises a workbench, a rack, an installation part, a machining part and a driving part, a partition plate is arranged in the rack and divides the rack into a first installation space and a second installation space in the left-right direction, and the driving part is used for driving the machining part to move; the driving part comprises an operation part with an inclined plane, the mounting parts are arranged in the length direction of the workbench, the machining parts are arranged in the height direction of the operation part, the mounting parts, the machining parts and the operation part are intersected in a machining area, and the machining area is located at the position of the second mounting space; an operation opening is formed in the position, corresponding to the junction of the installation part and the machined part, of the rack, a blocking plate is connected to the rack in a sliding mode, a visible window is formed in the blocking plate, the piston soft profile modeling machining device facilitates workpiece installation, and the operation process is visible.
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Description

Technical Field

[0001] The utility model relates to a processing device, and more specifically, to a piston soft copy milling device. Background Art

[0002] Soft copy milling devices, as a special type of processing equipment, play an important role in the manufacturing industry. Such machines are usually used in the field of precision machining, capable of machining complex shapes and contours, with high precision and high efficiency.

[0003] Soft copy milling devices have the advantage of high stability compared with traditional machine tools: Soft copy milling devices are controlled by a computer, using a soft copy mold or a virtual copy mold controlled by programming, and can achieve extremely high machining precision. This precision usually far exceeds that of traditional machine tools, meeting application scenarios with extremely high requirements for machining precision.

[0004] Existing soft copy milling machines have the following disadvantages: 1. The equipment cost is relatively high; 2. During the machining process, the workbench will accumulate water and chips, which is likely to form a messy environment. Content of the Utility Model

[0005] Aiming at the deficiencies of the existing technology, the purpose of the utility model is to provide a piston soft copy milling device, which is convenient for workpiece installation and the operation process is visible.

[0006] To achieve the above purpose, the utility model provides the following technical solution: A piston soft copy milling device, including a workbench, a frame, a mounting member, a processing member and a driving member. A partition plate is arranged inside the frame, and the partition plate divides the frame into a first installation space and a second installation space from left to right. The driving member is used to drive the processing member to move;

[0007] The driving member includes an operation part with an inclined surface. The mounting members are arranged along the length direction of the workbench, and the processing members are arranged along the height direction of the operation part. The mounting members, the processing members and the operation part intersect at a processing area, and the processing area is located at the position of the second installation space;

[0008] An operation opening is arranged on the frame corresponding to the intersection of the mounting members and the processing members. A blocking plate is slidably connected to the frame, and a visible window is arranged on the blocking plate.

[0009] The utility model is further arranged as: The mounting member includes a driving motor and a limiting air cylinder. The driving motor is installed in the first installation space, and a connecting head is installed at the rotating end of the driving motor. The connecting head is located in the second installation space;

[0010] The extending end of the limiting air cylinder and the rotating end of the driving motor are on the same horizontal plane.

[0011] The utility model is further configured that: a display is arranged outside the frame, a camera connected to the display is arranged inside the frame, and the camera is installed at an oblique upper position of the operation part.

[0012] The utility model is further configured that: the workpiece to be processed includes a first tool holder and a second tool holder, the first tool holder and the second tool holder are respectively installed at two ends of the operation part, and different specifications of processing tools are respectively installed on the first tool holder and the second tool holder.

[0013] The utility model is further configured that: the second tool holder is provided with connecting parts arranged in a stepped manner, and different specifications of processing tools are installed on each connecting part.

[0014] The utility model is further configured that: the driving part includes a transverse driving component, an oblique driving component, and a driving frame, and the transverse driving component is used to control the transverse movement of the driving frame;

[0015] The oblique driving component and the operation part are both installed on the driving frame, and the oblique driving component is used to drive the operation part to move obliquely.

[0016] The utility model is further configured that: a flushing part is arranged on the workbench, and the flushing part is used to perform a water spraying operation on the processing area.

[0017] The utility model is further configured that: an installation frame is arranged on the workbench, a first installation seat and a second installation seat are respectively arranged at two ends in the length direction of the installation frame, the driving motor is installed on the first installation seat, and the limiting air cylinder is installed on the second installation seat.

[0018] The utility model is further configured that: an adjusting groove is transversely arranged on the second installation seat, and a limiting block slidably connected to the adjusting groove is arranged at the lower end of the limiting air cylinder.

[0019] The utility model is further configured that: a discharge groove is penetrated through the workbench at a position directly opposite to the processing area, the installation frame includes a reinforcing rod and three groups of installation plates, and the three groups of installation plates are arranged in sequence along the width direction of the workbench, and the reinforcing rod is used to connect the installation plates.

[0020] To sum up, the utility model has the following beneficial effects: the workpiece is installed on the installation part, the workpiece is driven to rotate by the installation part, and then the workpiece is cut by the workpiece to be processed. The inclined surface is arranged to facilitate the disassembly and assembly of the processing tool and avoid the accumulation of water flow and workpiece chips.

[0021] The design of the baffle plate and the visible window can observe the cutting operation during the cutting process and understand the cutting situation. Description of the Drawings

[0022] Figure 1 It is a three-dimensional structural schematic diagram of a piston soft copy milling device;

[0023] Figure 2 It is a three-dimensional structural schematic diagram of the side view of the piston soft copy milling device;

[0024] Figure 3 It is a three-dimensional structural schematic diagram of the milling device;

[0025] Figure 4 It is a three-dimensional structural schematic diagram of the rear view of the milling device;

[0026] Figure 5 It is a three-dimensional structural schematic diagram of the workbench.

[0027] Reference numerals: 1, workbench; 11, mounting frame; 12, first mounting seat; 13, second mounting seat; 131, adjustment groove; 14, discharge groove; 15, reinforcing rod; 16, mounting plate; 2, machine frame; 21, partition plate; 22, first installation space; 23, second installation space; 24, operation port; 25, baffle plate; 26, visual window; 27, display; 3, mounting member; 31, drive motor; 32, limit cylinder; 4, workpiece to be machined; 41, first tool holder; 42, second tool holder; 5, driving member; 51, operation part; 52, lateral driving member; 53, oblique driving member; 54, driving frame; 6, machining area. Detailed implementation manners

[0028] The following further describes the present utility model in detail with reference to the accompanying drawings and embodiments. The same components are denoted by the same reference numerals. It should be noted that the terms "front", "rear", "left", "right", "upper" and "lower" used in the following description refer to the directions in the accompanying drawings, and the terms "bottom surface" and "top surface", "inner" and "outer" refer to the directions towards or away from the geometric center of a specific component respectively.

[0029] Refer to Figures 1 to 5 As shown, to achieve the above object, the present utility model provides the following technical solution: A piston soft copy milling device includes a workbench 1, a machine frame 2, a mounting member 3, a workpiece to be machined 4 and a driving member 5. A partition plate 21 is arranged inside the machine frame 2. The partition plate 21 divides the machine frame 2 into a first installation space 22 and a second installation space 23 from left to right. The driving member 5 is used to drive the workpiece to be machined 4 to move;

[0030] The driving member 5 includes an operation part 51 with an inclined surface. The mounting members 3 are arranged along the length direction of the workbench 1. The workpieces to be machined 4 are arranged along the height direction of the operation part 51. The mounting members 3, the workpieces to be machined 4 and the operation part 51 intersect at a machining area 6, and the machining area 6 is located at the position of the second installation space 23;

[0031] An operation opening 24 is provided at the intersection of the corresponding mounting member 3 and the workpiece to be processed 4 on the frame 2. A baffle 25 is slidably connected to the frame 2, and a viewing window 26 is provided on the baffle 25.

[0032] In the design of the present utility model, the workpiece is mounted on the mounting member 3, and the workpiece is driven to rotate by the mounting member 3, and then the workpiece is cut by the processing member 4. The inclined surface is arranged to facilitate the disassembly and assembly of the processing tool and avoid the accumulation of water flow and work chips.

[0033] Due to the design of the baffle 25 and the viewing window 26, the cutting operation can be observed during the cutting process to understand the cutting situation, and the baffle 25 can prevent the work chips and water flow from splashing out from above, ensuring the cleanliness of the working area.

[0034] The present utility model is further configured as: the mounting member 3 includes a driving motor 31 and a limiting air cylinder 32. The driving motor 31 is installed in the first installation space 22, and a connecting head is installed at the rotating end of the driving motor 31. The connecting head is located in the second installation space 23;

[0035] The extending end of the limiting air cylinder 32 and the rotating end of the driving motor 31 are located on the same horizontal plane.

[0036] The design of this structure has the following effects: 1. It is convenient to install the workpiece, so that the processing area 6 in the middle has a larger area; 2. When performing circular cutting, the workpiece can be prevented from being thrown out by the slight abutment of the limiting air cylinder 32; 3. When performing grooving cutting, the vibration of the workpiece can be reduced by the abutment of the limiting air cylinder 32, ensuring the stability of cutting.

[0037] The present utility model is further configured as: a display 27 is provided outside the frame 2, and a camera connected to the display 27 is provided inside the frame 2. The camera is installed at an oblique upper position of the operation part 51. With this structure design, when the water flow is large, the specific situation of the workpiece cannot be clearly seen in a single direction. At this time, through the setting of the camera, the workpiece processing can be observed from different angles.

[0038] The present utility model is further configured as: the processing member 4 includes a first tool holder 41 and a second tool holder 42. The first tool holder 41 and the second tool holder 42 are respectively installed at both ends of the operation part 51, and different specifications of processing tools are respectively installed on the first tool holder 41 and the second tool holder 42. The design of this structure can install processing tools of different models and specifications, and can perform various processing operations, improving the processing efficiency.

[0039] When the operation part 51 moves along the oblique direction, the processing tool on the first tool holder 41 or the second tool holder 42 can be controlled to abut against the workpiece to perform different processing operations.

[0040] The present utility model is further configured such that: the second tool holder 42 is provided with connecting parts arranged in a stepped manner, and each connecting part is mounted with processing tools of different specifications. The upper end of the second tool holder 42 is arranged in a stepped structure, which can avoid the accumulation of cutting chips and water flow, and improve the cleanliness of the equipment.

[0041] The present utility model is further configured such that: the driving member 5 includes a lateral driving member 52, an oblique driving member 53, and a driving frame 54. The lateral driving member 52 is used to control the lateral movement of the driving frame 54;

[0042] The oblique driving member 53 and the operating portion 51 are both mounted on the driving frame 54, and the oblique driving member is used to drive the operating portion 51 to move obliquely.

[0043] For the design of this structure, the lateral driving member 52 and the oblique driving member 53 can adopt a cylinder, a guide rail, a slider assembly, or a similar linear motor, an electric cylinder and other structures. Since such structures are conventional technical means, their principles will not be elaborated here.

[0044] Thanks to the design of the lateral driving member 52 and the oblique driving member 53, the lateral movement and oblique movement of the operating portion 51 can be satisfied, so as to perform various processing operations.

[0045] The present utility model is further configured such that: a water flushing member is provided on the workbench 1, and the water flushing member is used for performing a water spraying operation on the processing area 6.

[0046] The present utility model is further configured such that: an installation frame 11 is provided on the workbench 1. At both ends in the length direction of the installation frame 11, a first mounting seat 12 and a second mounting seat 13 are respectively provided. The driving motor 31 is mounted on the first mounting seat 12, and the limiting air cylinder 32 is mounted on the second mounting seat 13. For the design of this structure, by installing the first mounting seat 12 and the second mounting seat 13 at different heights, the height relationship between the driving motor 31 and the limiting air cylinder 32 can be adjusted, so that the driving motor 31 and the limiting air cylinder 32 are located on the same horizontal plane and in the middle of the first tool holder 41 and the second tool holder 42.

[0047] The present utility model is further configured such that: an adjusting groove 131 is horizontally provided on the second mounting seat 13, and a limiting block slidably connected in the adjusting groove 131 is provided at the lower end of the limiting air cylinder 32. For the design of this structure, the distance between the limiting air cylinder 32 and the driving motor 31 can be adjusted, so as to meet the installation and fixation of workpieces of different lengths.

[0048] The utility model is further configured as follows: a discharge groove 14 is provided through the workbench 1 at a position opposite to the processing area 6. The mounting frame 11 includes a reinforcing rod 15 and three groups of mounting plates 16. The three groups of mounting plates 16 are arranged in sequence along the width direction of the workbench 1. The reinforcing rod 15 is used to connect the mounting plates 16. The design of this structure can not only ensure the stability of drainage and chip removal, but also reduce the weight of the workbench 1 and lower the cost.

[0049] The above is only the preferred embodiment of the utility model, and the protection scope of the utility model is not limited to the above embodiments. All technical solutions within the idea of the utility model belong to the protection scope of the utility model. It should be noted that for those of ordinary skill in the art, without departing from the principle of the utility model, several improvements and modifications should also be regarded as the protection scope of the utility model.

Claims

1. A piston soft copy milling device, characterized in that: It includes a workbench (1), a frame (2), a mounting member (3), a workpiece (4), and a driving member (5). A partition plate (21) is provided inside the frame (2), and the partition plate (21) divides the frame (2) into a first installation space (22) and a second installation space (23) from left to right. The driving member (5) is used to drive the workpiece (4) to move; The driving member (5) includes an operating portion (51) having an inclined surface. The mounting members (3) are arranged along the length direction of the workbench (1), and the workpiece (4) is arranged along the height direction of the operating portion (51). The mounting members (3), the workpiece (4), and the operating portion (51) intersect at a processing area (6), and the processing area (6) is located at the position of the second installation space (23); An operating opening (24) is provided on the frame (2) corresponding to the intersection of the mounting member (3) and the workpiece (4). A blocking plate (25) is slidably connected to the frame (2), and a viewing window (26) is provided on the blocking plate (25).

2. The piston soft profile machining device according to claim 1, wherein: The mounting member (3) includes a driving motor (31) and a limiting air cylinder (32). The driving motor (31) is installed in the first installation space (22), and a connecting head is installed at the rotating end of the driving motor (31). The connecting head is located in the second installation space (23); The extending end of the limiting air cylinder (32) and the rotating end of the driving motor (31) are on the same horizontal plane.

3. A piston soft copy milling device according to claim 1, characterized in that: A display (27) is provided outside the frame (2), and a camera connected to the display (27) is provided inside the frame (2). The camera is installed at an oblique upper position of the operating portion (51).

4. A piston soft profile machining device according to claim 1, characterized in that: The workpiece (4) includes a first tool holder (41) and a second tool holder (42). The first tool holder (41) and the second tool holder (42) are respectively installed at both ends of the operating portion (51), and different specifications of processing tools are installed on the first tool holder (41) and the second tool holder (42).

5. A piston soft profile machining device according to claim 4, characterized in that: The second tool holder (42) is provided with connecting portions arranged in a stepped manner, and different specifications of processing tools are installed on each connecting portion.

6. The piston soft profile machining device according to claim 1, characterized in that: The driving member (5) includes a lateral driving component (52), an oblique driving component (53), and a driving frame (54). The lateral driving component (52) is used to drive the driving frame (54) to move laterally; The oblique driving component (53) and the operating portion (51) are both installed on the driving frame (54), and the oblique driving component (53) is used to drive the operating portion (51) to move obliquely.

7. A piston soft profile machining device according to any one of claims 1-6, characterized in that: A flushing member is provided on the workbench (1), and the flushing member is used to perform a water spraying operation on the processing area (6).

8. A piston soft profile machining device according to claim 2, characterized in that: An installation frame (11) is provided on the workbench (1). The first installation seat (12) and the second installation seat (13) are respectively provided at both ends in the length direction of the installation frame (11). The driving motor (31) is installed on the first installation seat (12), and the limiting air cylinder (32) is installed on the second installation seat (13).

9. A piston soft profile machining device according to claim 8, characterized in that: The second mounting seat (13) is horizontally provided with an adjustment groove (131), and the lower end of the limit cylinder (32) is provided with a limit block slidably connected in the adjustment groove (131).

10. A piston soft profile machining device according to claim 8, characterized in that: A discharge groove (14) is provided through the workbench (1) at a position directly opposite to the processing area (6). The mounting frame (11) includes a reinforcing rod (15) and three mounting plates (16). The three mounting plates (16) are arranged in sequence along the width direction of the workbench (1), and the reinforcing rod (15) is used to connect the mounting plates (16).