Polisher for metal casting machining

The polishing device addresses debris management by using a collection system and ventilation to prevent debris accumulation, enhancing product quality and aesthetics.

CN223098854UActive Publication Date: 2025-07-15YANGYUAN HONGYANG MASCH FACTORY
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Patent Information

Application Number
CN202421722329.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-19
Publication Date
2025-07-15
Estimated Expiration
2034-07-19

AI Technical Summary

Technical Problem

The metal debris produced by the existing metal casting grinding device during use are not cleaned in time, causing the debris to adhere to the surface of the workbench, affecting the processing quality and aesthetics.

Method used

A grinder including a through groove and a collection box is designed. Debris are collected into the collection box through the through groove, and debris are cleaned to the air collecting box and air outlet hood through the fan and communication pipe system. The positioning mechanism and transmission mechanism are combined to achieve stable positioning and polishing of the castings, and wind-clearing debris.

Benefits of technology

Automatic cleaning of metal debris is realized to prevent debris from adhering to the workbench and casting surfaces, improving the quality and aesthetics of finished products.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a metal casting processing sander, including workbench, support, electric push rod and polishing mechanism, the left side and right side of workbench are fixedly connected with the inside top of support, the electric push rod is fixedly installed on the left side and right side of workbench top, and the polishing mechanism is fixedly installed on the support. And the output end of the electric push rod is fixedly connected with the left side and the right side of the bottom of a grinding mechanism, two through grooves are formed in the top of the workbench, and a collecting box is fixedly connected to the bottom of the workbench. Through the arrangement of the through groove and the collecting box, chippings generated by polishing can fall into the collecting box through the through groove, and the problems that a large number of metal chippings are generated when a metal casting is subjected to surface polishing, if the metal chippings are not cleaned in time, the chippings are attached to the surface of the workbench, the machining work is affected, and the machining efficiency is improved are solved. And during subsequent processing, the coating is easy to adhere to the surface of a processed casting, so that the quality and the aesthetic property of a finished product are reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of mechanical equipment, and particularly relates to a grinding device for metal casting processing. Background Technique

[0002] Metal casting is a process of melting metal into a liquid that meets certain requirements, pouring it into a mold, and obtaining a casting with a predetermined shape, size, and performance after cooling and solidifying and finishing treatment. Since the casting blank is nearly formed, it can achieve the purpose of avoiding or minimizing machining, reducing costs and time to a certain extent. Casting is one of the basic processes in modern mechanical manufacturing industry. When performing surface processing on metal castings, a grinding device is required.

[0003] For example, the publication number CN218697103U relates to a grinding device for metal castings. It includes an operation board, and a chassis is arranged at the lower end of the operation board. Support rods are fixed at the four corner positions of the chassis, and the upper ends of the support rods extend to the upper end of the operation board. The operation board is slidably connected to the support rods. An adjustment mechanism is arranged at the top of the support rods, and a grinding mechanism is arranged inside the adjustment mechanism. The grinding mechanism is used for grinding the surface of the casting. In the utility model, the height of the operation board can be adjusted through the driving component, so that the distance between the grinding mechanism and the limiting component can be adjusted, which is convenient for grinding adjustment of metal castings with different thicknesses, increasing the scope of use; through the structural design of the limiting component, the device can limit and fix metal castings with various shapes, further expanding the scope of use.

[0004] Based on the search of the patent number and the deficiencies in the existing technology, it is found that:

[0005] Although this grinding device for metal castings is convenient for grinding adjustment of metal castings with different thicknesses and various shapes, during use, since a large amount of metal debris will be generated when the metal casting is surface-ground, if not cleaned in time, the debris will adhere to the surface of the workbench, affecting the processing work, and during subsequent processing, it is likely to adhere to the surface of the processed casting, resulting in a decline in the quality and aesthetics of the finished product. Content of the Utility Model

[0006] To solve the problems raised in the above background technique, the purpose of the present utility model is to provide a grinding device for metal casting processing, which has the advantage of assisting in cleaning, and solves the problem that since a large amount of metal debris will be generated when the metal casting is surface-ground, if not cleaned in time, the debris will adhere to the surface of the workbench, affecting the processing work, and during subsequent processing, it is likely to adhere to the surface of the processed casting, resulting in a decline in the quality and aesthetics of the finished product.

[0007] To achieve the above object, the present utility model provides the following technical solutions: A grinding device for metal casting processing, including a workbench, a bracket, an electric push rod, and a grinding mechanism. The left and right sides of the workbench are fixedly connected to the top inside of the bracket. The electric push rod is fixedly installed on the left and right sides of the top of the workbench. The output end of the electric push rod is fixedly connected to the left and right sides of the bottom of the grinding mechanism. Two through grooves are opened on the top of the workbench. A collection box is fixedly connected to the bottom of the workbench. The inner walls of the two through grooves are movably connected with a positioning mechanism. A transmission mechanism is fixedly connected to the rear side of the bottom of the workbench.

[0008] Preferably, the positioning mechanism includes a clamping plate. A connecting plate is fixedly connected to the bottom of the clamping plate. A fixing plate is fixedly connected to the front side of the top of the workbench.

[0009] Preferably, the transmission mechanism includes a mounting plate. A support plate is fixedly connected to the front side of the bottom of the workbench. A servo motor is fixedly installed on the rear side of the mounting plate. The output end of the servo motor is fixedly connected to a lead screw. The other end of the lead screw sequentially penetrates through the collection box and the connecting plate and is movably connected to the rear side of the support plate through a bearing. The lead screw is movably connected to the collection box. The lead screw is threadedly connected to the connecting plate.

[0010] Preferably, a support plate is fixedly connected to the rear side of the grinding mechanism. A blower is fixedly installed on the top of the support plate. The output end of the blower is communicated with a connecting pipe.

[0011] Preferably, a wind collection box is fixedly connected to the bottom of the support plate. The end of the connecting pipe away from the blower is communicated with the right side of the wind collection box. Air outlet covers are fixedly connected to both the left and right sides of the grinding mechanism. Both sides of the front side of the wind collection box are communicated with the rear side of the air outlet cover through pipes.

[0012] Preferably, baffles are provided on both the left and right sides of the clamping plate. The bottom of the baffle is fixedly connected to the top of the workbench. A drawer is movably connected to the bottom of the inner wall of the collection box.

[0013] Preferably, sliding rods are fixedly connected to the four corners of the bottom of the grinding mechanism. The other end of the sliding rod penetrates through the workbench and extends to the bottom of the workbench. The sliding rod is movably connected to the workbench. A limit ring is fixedly connected to the bottom of the surface of the sliding rod.

[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0015] 1. The utility model solves the problem that when a metal casting is surface-ground, a large amount of metal debris will be generated. If not cleaned in time, the debris will adhere to the surface of the workbench, affecting the processing work. And during subsequent processing, it is likely to adhere to the surface of the processed casting, resulting in a decline in the quality and aesthetics of the finished product. By providing a through groove and a collection box, the debris generated during grinding can fall into the interior of the collection box through the through groove, achieving the effect of assisting in cleaning.

[0016] 2. The utility model is provided with a positioning mechanism. After the metal casting is placed on the top of the workbench, first move the metal casting to make its front side fit with the rear side of the fixing plate, and then move the connecting plate forward to drive the clamping plate to move forward to tightly position the rear side of the metal casting.

[0017] 3. The utility model is provided with a transmission mechanism. The mounting plate can fix and limit the servo motor, and the support plate can support the lead screw. By starting the servo motor, the output end of the servo motor can drive the lead screw to rotate. The rotation of the lead screw can drive the connecting plate to move back and forth, and the back-and-forth movement of the connecting plate can drive the clamping plate to move back and forth. Description of the Drawings

[0018] Figure 1 is a three-dimensional structural schematic diagram of the utility model;

[0019] Figure 2 is a three-dimensional structural schematic diagram of the workbench of the utility model;

[0020] Figure 3 is a three-dimensional structural schematic diagram of the transmission mechanism of the utility model;

[0021] Figure 4 is a three-dimensional structural schematic diagram of the grinding mechanism and the air outlet hood of the utility model.

[0022] In the figure: 1, workbench; 2, bracket; 3, electric push rod; 4, grinding mechanism; 5, through groove; 6, collection box; 7, positioning mechanism; 71, clamping plate; 72, connecting plate; 73, fixing plate; 8, transmission mechanism; 81, mounting plate; 82, support plate; 83, servo motor; 84, lead screw; 9, support plate; 10, fan; 11, connecting pipe; 12, air collection box; 13, air outlet hood; 14, baffle; 15, drawer; 16, slide bar; 17, limit ring. Detailed Embodiment

[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0024] As Figures 1 to 4 shown, a grinding device for metal casting processing provided by the present utility model includes a workbench 1, a bracket 2, an electric push rod 3, and a grinding mechanism 4. The left and right sides of the workbench 1 are fixedly connected to the top inside of the bracket 2. The electric push rod 3 is fixedly installed on the left and right sides of the top of the workbench 1. The output ends of the electric push rod 3 are fixedly connected to the left and right sides of the bottom of the grinding mechanism 4. Two through grooves 5 are opened on the top of the workbench 1. A collection box 6 is fixedly connected to the bottom of the workbench 1. The inner walls of the two through grooves 5 are movably connected with a positioning mechanism 7. The rear side of the bottom of the workbench 1 is fixedly connected with a transmission mechanism 8.

[0025] Referring to Figure 2 and Figure 3 , the positioning mechanism 7 includes a clamping plate 71. A connecting plate 72 is fixedly connected to the bottom of the clamping plate 71. A fixing plate 73 is fixedly connected to the front side of the top of the workbench 1.

[0026] As a technical optimization scheme of the present utility model, by setting the positioning mechanism 7, after the metal casting is placed on the top of the workbench 1, first move the metal casting to make its front side fit against the rear side of the fixing plate 73, and then by moving the connecting plate 72 forward, the clamping plate 71 can be driven to move forward to tightly position the rear side of the metal casting.

[0027] Referring to Figure 3 , the transmission mechanism 8 includes a mounting plate 81. A support plate 82 is fixedly connected to the front side of the bottom of the workbench 1. A servo motor 83 is fixedly installed on the rear side of the mounting plate 81. The output end of the servo motor 83 is fixedly connected to a lead screw 84. The other end of the lead screw 84 sequentially penetrates through the collection box 6 and the connecting plate 72 and is movably connected to the rear side of the support plate 82 through a bearing. The lead screw 84 is movably connected to the collection box 6, and the lead screw 84 is threadedly connected to the connecting plate 72.

[0028] As a technical optimization scheme of the present utility model, by setting the transmission mechanism 8, the mounting plate 81 can fix and limit the servo motor 83, and the support plate 82 can play a role in supporting the lead screw 84. By starting the servo motor 83, the output end of the servo motor 83 can drive the lead screw 84 to rotate. The rotation of the lead screw 84 can drive the connecting plate 72 to move back and forth, and the back-and-forth movement of the connecting plate 72 can drive the clamping plate 71 to move back and forth.

[0029] Reference Figure 4 Figure 4 [At the rear side of the grinding mechanism 4, a support plate 9 is fixedly connected. At the top of the support plate 9, a blower 10 is fixedly installed. The output end of the blower 10 is communicated with a connecting pipe 11.]

[0030] As a technical optimization scheme of the present utility model, by providing the support plate 9, the blower 10 and the connecting pipe 11, the support plate 9 can support and fix the blower 10 in position. By starting the blower 10, the wind generated by the blower 10 can be blown through the connecting pipe 11 to the top of the workbench 1, so that the metal debris on the top of the workbench 1 can be blown through the through groove 5 into the interior of the collection box 6.]

[0031] Reference Figure 4 Figure 4 [At the bottom of the support plate 9, a wind collection box 12 is fixedly connected. The end of the connecting pipe 11 away from the blower 10 is communicated with the right side of the wind collection box 12. At the left and right sides of the grinding mechanism 4, air outlet covers 13 are fixedly connected. Both sides of the front side of the wind collection box 12 are communicated with the rear sides of the air outlet covers 13 through pipes.]

[0032] As a technical optimization scheme of the present utility model, by providing the wind collection box 12 and the air outlet covers 13, the wind generated by the blower 10 can enter the interior of the wind collection box 12 through the connecting pipe 11, and then these winds can be blown through the air outlet covers 13 to the top of the workbench 1.]

[0033] Reference Figure 1 Figure 1 [On both the left and right sides of the clamping plate 71, baffle plates 14 are provided. The bottom of the baffle plates 14 is fixedly connected to the top of the workbench 1. At the bottom of the inner wall of the collection box 6, a drawer 15 is movably connected.]

[0034] As a technical optimization scheme of the present utility model, by providing the baffle plates 14 and the drawer 15, the baffle plates 14 can prevent the metal casting from colliding with the electric push rod 3, and at the same time can play a certain role in blocking the metal debris. The drawer 15 can collect the metal debris falling into the interior of the collection box 6.]

[0035] Reference Figure 1 Figure 1 [At the four corners of the bottom of the grinding mechanism 4, sliding rods 16 are fixedly connected. The other ends of the sliding rods 16 penetrate through the workbench 1 and extend to the bottom of the workbench 1. The sliding rods 16 are movably connected to the workbench 1. At the bottom of the surface of the sliding rods 16, limit rings 17 are fixedly connected.]

[0036] As a technical optimization scheme of the present utility model, by providing the sliding rods 16 and the limit rings 17, the sliding rods 16 can limit the movement of the grinding mechanism 4, thereby improving the stability of the up and down movement of the grinding mechanism 4. The limit rings 17 can prevent the sliding rods 16 from separating from the workbench 1.]

[0037] Working principle and usage process of the utility model: When in use, when it is necessary to polish a metal casting, first place the metal casting on the top of the workbench 1, then move the metal casting so that its front side fits against the rear side of the fixing plate 73, and then start the servo motor 83 to drive the lead screw 84 to rotate through the output end of the servo motor 83. The rotation of the lead screw 84 can drive the connecting plate 72 and the clamping plate 71 to move forward to tightly position the rear side of the metal casting. At this time, start the electric push rod 3 to drive the grinding mechanism 4 to move downward through the output end of the electric push rod 3. When the grinding mechanism 4 contacts the surface of the metal casting, grinding work can be carried out. The grinding mechanism 4 belongs to the prior art, and the structure and working principle of the grinding mechanism 4 in the comparative document (application number: CN202223013507.X) are the same, so it will not be elaborated here. Then, start the fan 10 to make the wind generated by the fan 10 pass through the connecting pipe 11, the air collecting box 12 and the air outlet hood 13 in sequence and blow towards the top of the workbench 1. At this time, the metal chips generated by grinding fall into the interior of the drawer 15 through the through groove 5 and the collecting box 6. After the processing is completed, the user can conveniently clean the metal chips by pulling out the drawer 15, thereby avoiding the metal chips from adhering to the surfaces of the workbench 1 and the metal casting.

[0038] In summary: For this grinding device for metal casting processing, by providing the through groove 5 and the collecting box 6, the chips generated by grinding can fall into the interior of the collecting box 6 through the through groove 5, solving the problem that a large amount of metal chips are generated when the surface of the metal casting is polished. If not cleaned in time, the chips will adhere to the surface of the workbench, affecting the processing work, and are likely to adhere to the surface of the processed casting during subsequent processing, thus reducing the quality and aesthetics of the finished product.

[0039] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "including", "comprising" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or elements inherent to such process, method, article or device.

[0040] Although the embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A grinding device for metal casting processing, comprising a workbench (1), a bracket (2), an electric push rod (3) and a grinding mechanism (4), characterized in that: The left and right sides of the workbench (1) are fixedly connected to the top inside of the support (2). The electric push rods (3) are fixedly installed on the left and right sides of the top of the workbench (1). The output ends of the electric push rods (3) are fixedly connected to the left and right sides of the bottom of the grinding mechanism (4). Two through grooves (5) are formed in the top of the workbench (1). A collection box (6) is fixedly connected to the bottom of the workbench (1). The inner walls of the two through grooves (5) are movably connected to a positioning mechanism (7). A transmission mechanism (8) is fixedly connected to the rear side of the bottom of the workbench (1).

2. A grinding device for machining metal castings according to claim 1, characterized in that: The positioning mechanism (7) includes a clamping plate (71). A connecting plate (72) is fixedly connected to the bottom of the clamping plate (71). A fixing plate (73) is fixedly connected to the front side of the top of the workbench (1).

3. A grinding device for metal casting processing according to claim 2, characterized in that: The transmission mechanism (8) includes a mounting plate (81). A support plate (82) is fixedly connected to the front side of the bottom of the workbench (1). A servo motor (83) is fixedly installed on the rear side of the mounting plate (81). The output end of the servo motor (83) is fixedly connected to a lead screw (84). The other end of the lead screw (84) sequentially penetrates through the collection box (6) and the connecting plate (72) and is movably connected to the rear side of the support plate (82) through a bearing. The lead screw (84) is movably connected to the collection box (6). The lead screw (84) is threadedly connected to the connecting plate (72).

4. A grinding device for metal casting processing according to claim 1, characterized in that: A support plate (9) is fixedly connected to the rear side of the grinding mechanism (4). A blower (10) is fixedly installed on the top of the support plate (9). The output end of the blower (10) is communicated with a connecting pipe (11).

5. A grinder for processing metal castings according to claim 4, characterized in that: A wind collection box (12) is fixedly connected to the bottom of the support plate (9). The end of the connecting pipe (11) away from the blower (10) is communicated with the right side of the wind collection box (12). Air outlet covers (13) are fixedly connected to both the left and right sides of the grinding mechanism (4). Both sides of the front side of the wind collection box (12) are communicated with the rear side of the air outlet cover (13) through pipes.

6. The grinder for machining metal castings according to claim 3, wherein: Baffle plates (14) are arranged on both the left and right sides of the clamping plate (71). The bottom of the baffle plates (14) is fixedly connected to the top of the workbench (1). A drawer (15) is movably connected to the bottom inside of the collection box (6).

7. A grinding device for processing metal castings according to claim 1, characterized in that: Sliding rods (16) are fixedly connected to the four corners of the bottom of the grinding mechanism (4). The other ends of the sliding rods (16) penetrate through the workbench (1) and extend to the bottom of the workbench (1). The sliding rods (16) are movably connected to the workbench (1). A limit ring (17) is fixedly connected to the bottom surface of the sliding rods (16).

Citation Information

Patent Citations

  • Polishing device for metal casting

    CN218697103U