Rolling oil sludge filter press
The rolling oil mud press addresses the inefficiency of single-station pressing by using a rotating mold plate with pneumatic components and servo motor control for continuous oil mud pellet formation, improving production efficiency.
Patent Information
- Application Number
- CN202422034649.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-21
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-08-21
AI Technical Summary
In the prior art, the sludge pressing molding device has only an independent single forming and pressing station, resulting in a slow crushing and pressing speed of the sludge crushing and pressing, which cannot achieve continuous operation and affects work efficiency.
The molded pressed rotary plate driven by a servo motor is used, combined with the cylinder and the pneumatic molded ring seat to realize continuous injection, pressing and unloading of sludge, and synchronous operation is achieved through the PLC control system to ensure continuous production.
Continuous pressing and unloading of sludge is achieved, working speed and working continuity are improved, and the working efficiency of rolling sludge filter press is improved.
Smart Images

Figure CN223100069U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of rolling sludge treatment equipment, and particularly relates to a rolling sludge filter press. Background Art
[0002] The lubricating oil and cooling oil used in cold rolling can be filtered, regenerated and recycled. After being used, the lubricating oil and cooling oil used in the cold rolling process will contain metal chips, solid impurities, pollutants, etc. If directly discharged, it will cause environmental pollution. By crushing and pressing the recycled, separated and dried sludge into shaped cakes for recycling, and facilitating transportation, the discharge of waste lubricating oil and cooling oil can be effectively reduced, the excessive consumption of new lubricants and cooling agents can be avoided, and the waste of resources can be reduced.
[0003] In the prior art, for the forming device for pressing the dried and crushed sludge, in the actual use of the sludge forming device, since there is only an independent single forming and pressing station, when pressing the sludge into shape, it is necessary to inject the material into the forming and pressing station, and then the staff manually unloads the material after pressing. Although this independent single and non-repressible forming method is simple and practical, the speed of crushing and pressing the sludge into shaped cakes will become slow, and the sludge cannot be continuously crushed and pressed into cakes, thus resulting in the progress of crushing and pressing the sludge into shaped cakes. Summary of the Utility Model
[0004] The purpose of the utility model is to provide a rolling sludge filter press to solve the problems put forward in the above background art.
[0005] To achieve the above purpose, the utility model provides the following technical solution: A rolling sludge filter press, including a sludge pressing table, and a forming and pressing rotating plate rotatably arranged on the upper end surface of the sludge pressing table for rotating and pressing the dried and crushed sludge into shape. An air-actuated forming ring seat for injecting and pressing the powdered sludge into shape is arranged on the surface of the forming and pressing rotating plate. An air-actuated forming pressing plate for pneumatically pressing the sludge powder in the air-actuated forming ring seat into shape is erected at the rear side of the surface of the forming and pressing rotating plate. A conveying line for unloading and conveying the pressed sludge cake extends outward from the bottom end of one side of the forming and pressing rotating plate. A lower pushing and unloading plate for pushing and pneumatically discharging the sludge cake formed in the air-actuated forming ring seat is erected on the conveying line. A feeding box for storing and conveying the dried and crushed sludge to the air-actuated forming ring seat is arranged on one side of the surface of the sludge pressing table.
[0006] Preferably, air cylinders A are evenly arranged on the surface of the forming and pressing rotating plate. The piston rod of the air cylinder A is fixed at one end of the air-actuated forming ring seat, and the air-actuated forming ring seat is attached to the surface of the forming and pressing rotating plate, and can automatically push the sludge pressed into a cake shape onto the conveying line and convey it to the recycling position.
[0007] Preferably, blanking rollers are rotatably arranged on both sides in the inner groove of the conveyor line. A conveyor belt for conveying the discharged pressed sludge blocks is driven on the blanking rollers. One end of the conveyor line is provided with a square frame. A cylinder B is arranged at the inner top end of the square frame, and the piston rod of the cylinder B is fixed at the center position of the end of the lower pushing blanking plate. After the sludge in the shape of a ring seat formed by pneumatic molding is pushed to the upper end of the conveyor line, it can be separated by the downward movement of the lower pushing blanking plate and fall on the conveyor line for conveying.
[0008] Preferably, behind the end face of the forming and pressing rotating plate, there is a mounting rack installed on the sludge pressing table. A cylinder C is arranged at the inner top end of the mounting rack, and the piston rod of the cylinder C is fixed at the center position of the upper end face of the pneumatic forming pressing plate. The dried and crushed sludge can be injected into the pneumatic forming ring seat and rotated to the vertical bottom end of the starting forming pressing plate to be pressed into a cake shape.
[0009] Preferably, at the front end of the forming and pressing rotating plate and on the upper end face of the sludge pressing table, there is a fixing frame. One end of the upper part of the fixing frame is bent and extended to the upper end of the forming and pressing rotating plate, and a blanking horn pipe is installed. The blanking horn pipe is connected to a feeding pump through a pipeline. The input end of the feeding pump is connected to the feeding box, so that the dried and crushed sludge can be stored in the feeding box and pumped out by the feeding pump.
[0010] Preferably, a servo motor is arranged at the center position of the upper end face of the sludge pressing table, and the rotating shaft of the servo motor is fixed at the center position of the lower end face of the forming and pressing rotating plate. An annular support member for supporting the forming and pressing rotating plate is fixed at the bottom of the forming and pressing rotating plate on the sludge pressing table, which can play a role in horizontally supporting the forming and pressing rotating plate during the sludge forming process and ensure the horizontal stability during the sludge pressing.
[0011] Compared with the prior art, the technical effects and advantages of the present utility model are as follows: For this rolling sludge filter press, through the forming and pressing rotating plate driven by the servo motor, and the combined and evenly arranged cylinder A and pneumatic forming ring seat on the forming and pressing rotating plate, the blanking horn pipe continuously implants the dried and crushed sludge to be formed and pressed into the pneumatic forming ring seat during the rotation of the forming and pressing rotating plate. And the pneumatic forming ring seat driven by the forming and pressing rotating plate to inject materials rotates one by one to the vertical bottom end of the pneumatic forming pressing plate, and continuously presses the sludge into a cake shape. At the same time, the forming and pressing rotating plate continues to rotate towards the conveyor line direction, and the cylinder A is used to push the cake-shaped sludge to be discharged onto the conveyor for output. The above operation method can achieve the effects of continuous rotary feeding, continuous pressing of the sludge into a cake shape, and continuous discharging of the cake-shaped sludge, so that the press continuously presses the sludge into a cake shape and discharges it, further improving the working speed of pressing the sludge into a cake shape and the continuity of the pressing work, and thus improving the working efficiency of the rolling sludge filter press. Description of the Drawings
[0012] Figure 1 Structural schematic diagram of the present utility model;
[0013] Figure 2 Partial front view structural schematic diagram of the present utility model;
[0014] Figure 3 Right view structural schematic diagram of the conveyor line of the present utility model.
[0015] In the figure: 1, sludge pressing table; 2, forming pressing rotating plate; 3, pneumatic forming ring seat; 4, pneumatic forming pressing plate; 5, conveyor line; 6, lower pushing and discharging plate; 7, feeding box; 8, cylinder A; 9, discharging roller; 10, conveyor belt; 11, square frame; 12, cylinder B; 13, mounting frame; 14, cylinder C; 15, fixing frame; 16, discharging horn pipe; 17, feeding pump; 18, servo motor; 19, annular support member. Specific embodiments
[0016] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0017] Please refer to Figures 1-3, the present utility model provides a technical solution: a rolling sludge filter press, including a sludge pressing table 1, and a forming pressing rotating plate 2 for rotatably pressing and forming dried and pulverized sludge is rotatably arranged on the upper end surface of the sludge pressing table 1. The forming pressing rotating plate 2 is rotatably arranged at the end of the sludge pressing table 1 for continuous rotation. A pneumatic forming ring seat 3 for injecting and pressing powder sludge into shape is arranged on the surface of the forming pressing rotating plate 2. The dried and pulverized sludge can be injected into the inside of the pneumatic forming ring seat 3 for rotational pressing and forming. A pneumatic forming pressing plate 4 for pneumatically pressing and forming the sludge powder in the pneumatic forming ring seat 3 is erected at the rear side of the surface of the forming pressing rotating plate 2. The pneumatic forming pressing plate 4 is pneumatically arranged at the upper end of the pneumatic forming ring seat 3, and the diameter of the pneumatic forming pressing plate 4 is matched with that of the pneumatic forming ring seat 3 to press and form the sludge. A conveying line 5 for discharging and conveying the pressed sludge cake extends outward from the bottom end of one side of the forming pressing rotating plate 2. One end of the conveying line 5 is arranged at the bottom side of the right end of the forming pressing rotating plate 2, which is beneficial to the receiving and conveying of the cake-shaped sludge. A lower pushing and discharging plate 6 for pushing and pneumatically discharging the sludge cake formed in the pneumatic forming ring seat 3 is erected on the conveying line 5. The cake-shaped sludge inside the pneumatic forming ring seat 3 can be pushed to the vertical upper end of the conveying line 5 for lower pushing and discharging. An upper feeding box 7 for storing and feeding the dried and pulverized sludge to the pneumatic forming ring seat 3 is arranged on one side of the surface of the sludge pressing table 1. The separated and dried sludge can be conveyed into the inside of the upper feeding box 7 for storage and continuously drawn and fed into the pneumatic forming ring seat 3 for pressing into a cake shape.
[0018] The surface of the forming and pressing rotating plate 2 is evenly provided with cylinders A8, which push the pneumatic forming ring seat 3 to move for discharging the cake-shaped clay. The piston rod of the cylinder A8 is fixed at one end of the pneumatic forming ring seat 3, realizing continuous discharging treatment of the cake-shaped clay. And the pneumatic forming ring seat 3 fits on the surface of the forming and pressing rotating plate 2. The feeding rollers 9 rotating on both sides in the inner groove of the conveyor line 5 drive the conveyor belt 10 to transmit. And the feeding rollers 9 are rotated by an external motor. And the speed of the rotation of the feeding rollers 9 is controlled by the controller in the external PLC control system. And all the control components in this press are controlled by the PLC control system, so as to realize continuous pressing and forming of the cake-shaped clay. The conveyor belt 10 for discharging and conveying the pressed clay blocks is driven on the feeding rollers 9, and the cake-shaped clay can be conveyed by the conveyor belt 10. And one end of the conveyor line 5 is provided with a square frame 11, and the cylinder B12 can be fixed at the inner top end of the square frame 11 and located vertically above the conveyor belt 10. The cylinder B12 is provided at the inner top end of the square frame 11, pushing the lower pushing and discharging plate 6 to reciprocate downward for the work of lower pushing and discharging. And the piston rod of the cylinder B12 is fixed at the center position of the end of the lower pushing and discharging plate 6. Behind the end face of the forming and pressing rotating plate 2, there is a mounting frame 13 installed on the clay pressing table 1. The cylinder C14 can be fixed at the middle of the inner top end of the mounting frame 13 and is vertically opposite to the center point of the pneumatic forming ring seat 3. The cylinder C14 is provided at the inner top end of the mounting frame 13, and the piston rod of the cylinder C14 is fixed at the center position of the upper end face of the pneumatic forming pressing plate 4. The cylinder C14 can continuously push the pneumatic forming pressing plate 4 to press the clay into a cake shape according to the speed of the forming and pressing rotating plate 2 under the control of the PLC control system.
[0019] At the front end of the forming and pressing rotary plate 2 and on the upper end surface of the sludge pressing table 1, there is a fixing frame 15. One end of the upper part of the fixing frame 15 is bent and extended to the upper end of the forming and pressing rotary plate 2, and a blanking bellows 16 is installed. The blanking bellows 16 is vertically arranged above the pneumatic forming ring seat 3 on the forming and pressing rotary plate 2. The vertical distance between the outlet end of the blanking bellows 16 and the pneumatic forming ring seat 3 is set to be short, which is beneficial to accurately injecting the crushed sludge into the inside of the pneumatic forming ring seat 3. The blanking bellows 16 is connected to a feeding pump 17 through a pipeline. The output end of the feeding pump 17 is connected to a discharging pipe fitting, and the discharging pipe fitting is connected to the input port of the blanking bellows 16. The input end of the feeding pump 17 is connected to a feeding pipe, and one end of the feeding pipe is connected to one side surface of the feeding box 7 for continuously extracting and conveying the material. And an electric control valve is installed on the discharging pipe fitting, which is beneficial to controlling the feeding amount and speed. The input end of the feeding pump 17 is connected to the feeding box 7 to achieve the effect of continuous feeding. At the center position of the upper end surface of the sludge pressing table 1, there is a servo motor 18. The rotation angle stop of the servo motor 18 is controlled by an external PLC control system, which is beneficial to the press to continuously press and form the sludge. The rotating shaft of the servo motor 18 is fixed at the center position of the lower end surface of the forming and pressing rotary plate 2. At the bottom of the forming and pressing rotary plate 2, there is an annular support member 19 fixed on the sludge pressing table 1 to support the forming and pressing rotary plate 2, which can ensure the horizontal stability of the forming and pressing rotary plate 2 when it is subjected to a downward pressure and prevent it from tilting.
[0020] Specifically, during use, the press is connected to an external PLC control system for control. The control system commands the feeding pump 17 to convey the dried and pulverized oily sludge in the feeding tank 7 to the feeding horn pipe 16 through a material pipe. The feeding horn pipe 16 discharges the dried and pulverized oily sludge into the pneumatic forming ring seat 3. After the feeding is completed, the control system closes the control valve. At this time, the control system commands the servo motor 18 to drive the forming and pressing rotating plate 2 to rotate. The rotation of the forming and pressing rotating plate 2 causes the pneumatic forming ring seat 3 to rotate accordingly. While rotating, the next pneumatic forming ring seat 3 rotates to the vertical bottom end of the feeding horn pipe 16 for injecting the dried and pulverized oily sludge. Moreover, the forming and pressing rotating plate 2 continuously drives the pneumatic forming ring seat 3 to continue rotating. At this time, the first pneumatic forming ring seat 3 filled with the dried and pulverized oily sludge rotates to the bottom of the pneumatic forming pressing plate 4. The cylinder C14 is used to push the pneumatic forming pressing plate 4 downward into the dried and pulverized oily sludge in the pneumatic forming ring seat 3 to press it into a cake-shaped oily sludge and then retract. Then, the forming and pressing rotating plate 2 drives the cake-shaped oily sludge in the pneumatic forming ring seat 3 to continue rotating to the position corresponding to the conveyor line 5. When the rotation stops, the cylinder A8 is used to push the pneumatic forming ring seat 3 to move above the vertical position of the conveyor line 5. At this time, the control system commands the cylinder B12 to push the lower pushing and discharging plate 6 downward into the pneumatic forming ring seat 3 to push the cake-shaped oily sludge inside it downward to separate from the pneumatic forming ring seat 3 and drop onto the conveyor belt 10 on the conveyor line 5 for discharging and conveying. Subsequently, the pneumatic forming ring seat 3 moves back to the initial state and continues to be driven by the forming and pressing rotating plate 2 to rotate for injecting the dried and pulverized oily sludge and gradually performing pressing forming and downward pushing and discharging output. Through the above operations, the forming and pressing rotating plate 2 can be repeatedly rotated to drive the pneumatic forming ring seat 3 to rotate, so as to synchronously and continuously perform operations such as feeding, pressing forming, and pneumatic discharging, enabling the press to continuously press the dried and pulverized oily sludge into shape, effectively ensuring the continuity and efficiency of the work.
[0021] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A rolling sludge filter press, comprising a sludge pressing table (1), and a forming pressing rotating plate (2) rotatably arranged on the upper end surface of the sludge pressing table (1) for rotatably pressing and forming the dried and crushed sludge. It is characterized in that: The surface of the molding and pressing rotating plate (2) is provided with a pneumatic molding ring seat (3) for injecting and pressing powder sludge into a molded shape. The rear side of the surface of the molding and pressing rotating plate (2) is provided with a pneumatic molding pressing plate (4) for pneumatically pressing and molding the sludge powder in the pneumatic molding ring seat (3). One bottom end of the molding and pressing rotating plate (2) extends outward to be provided with a conveyor line (5) for discharging and conveying the pressed sludge cake. A lower push-off plate (6) for pushing and pneumatically discharging the sludge cake molded in the pneumatic molding ring seat (3) is arranged on the conveyor line (5). One side of the surface of the sludge pressing table (1) is provided with a feeding box (7) for storing and feeding the dried and pulverized sludge into the pneumatic molding ring seat (3).
2. The plate and frame filter press for rolling oil sludge according to claim 1, wherein: Cylinders A (8) are uniformly arranged on the surface of the molding and pressing rotating plate (2). The piston rod of the cylinder A (8) is fixed at one end of the pneumatic molding ring seat (3), and the pneumatic molding ring seat (3) is attached to the surface of the molding and pressing rotating plate (2).
3. The plate and frame filter press for rolling oil sludge according to claim 1, characterized in that: Feeding rollers (9) are rotated on both sides in the inner groove of the conveyor line (5). A conveyor belt (10) for discharging and conveying the pressed sludge blocks is driven on the feeding rollers (9). One end of the conveyor line (5) is provided with a square frame (11). A cylinder B (12) is arranged at the inner top end of the square frame (11), and the piston rod of the cylinder B (12) is fixed at the center position of the end of the lower push-off plate (6).
4. A rolling sludge filter press according to claim 1, characterized in that: Behind the end face of the molding and pressing rotating plate (2), there is a mounting bracket (13) installed on the sludge pressing table (1). A cylinder C (14) is arranged at the inner top end of the mounting bracket (13), and the piston rod of the cylinder C (14) is fixed at the center position of the upper end face of the pneumatic molding pressing plate (4).
5. The pressure filter for rolling oil sludge according to claim 1, characterized in that: At the front end of the molding and pressing rotating plate (2) and on the upper end face of the sludge pressing table (1), there is a fixing bracket (15). One end of the upper part of the fixing bracket (15) is bent and extended to be installed with a feeding horn pipe (16) above the molding and pressing rotating plate (2). The feeding horn pipe (16) is connected with a feeding pump (17) through a pipeline, and the input end of the feeding pump (17) is connected to the feeding box (7).
6. The plate and frame filter press for rolling oil sludge according to claim 1, wherein: A servo motor (18) is arranged at the center position of the upper end face of the sludge pressing table (1), and the rotating shaft of the servo motor (18) is fixed at the center position of the lower end face of the molding and pressing rotating plate (2). A ring-shaped support member (19) for supporting the molding and pressing rotating plate (2) is fixed at the bottom of the molding and pressing rotating plate (2) on the sludge pressing table (1).