Laminating composite processing equipment for automobile reinforcing film

The automobile reinforcement film lamination device automates material handling and compounding through a transport mechanism and clamping elements, addressing manual complexity and slippage issues for uniform compounding.

CN223100198UActive Publication Date: 2025-07-15JIANGSU XINCHANGYI TECH CO LTD
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Patent Information

Application Number
CN202422164176.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-04
Publication Date
2025-07-15
Estimated Expiration
2034-09-04

AI Technical Summary

Technical Problem

Existing automobile reinforcement film lamination devices face issues with manual operation complexity and material slippage during multi-layer material compaction due to lack of effective installation structures, leading to uneven compounding.

Method used

The device incorporates a mechanism with a transport mechanism, supply rollers, and clamping elements to securely hold and guide materials through rollers, ensuring uniform compounding by eliminating manual handling and material slippage.

Benefits of technology

Facilitates efficient, uniform compounding of multi-layer materials by automating the process, reducing manual intervention and preventing material slippage during compounding.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the field of reinforced rubber sheet production, particularly relates to laminated composite processing equipment for an automobile reinforced rubber sheet, and aims to solve the problems that the operation is troublesome when a multi-layer material passes through a compression roller manually in the prior art, and the multi-layer material is directly placed on a conveying belt, so that the production efficiency is high. In order to solve the problem that extrusion and compounding are not orderly due to the fact that materials slip easily when a conveying belt is driven to penetrate through a pressing roller, the following scheme is provided: the device comprises a rack, and a conveyor is mounted at the top of the rack; the feeding mechanisms are used for conveying materials, the feeding mechanisms are located above and below the rack correspondingly, and each feeding mechanism comprises a lower winding drum and an upper winding drum; the roller part is used for extruding the materials, after the materials are clamped through the clamping part, the clamping part is moved to penetrate through the lower portion of the roller part, and therefore original manual or initial conveying operation through a conveying belt is replaced, and the risk of manual operation and the phenomenon that the multiple layers of materials slip when being conveyed without being extruded are avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of reinforcing film production, in particular to a laminating and compounding processing device for automobile reinforcing films. Background Art

[0002] As an important reinforcing material, automobile reinforcing films are more and more widely used. The reinforcing films can not only effectively improve the strength and stiffness of automobile bodies and key components, but also optimize the noise and vibration during driving to a certain extent, improving the riding comfort.

[0003] After retrieval, the utility model with the publication number CN207388527U discloses a compounding machine for manufacturing reinforcing films, belonging to the field of compounding machines. The compounding machine for manufacturing reinforcing films of the utility model includes a frame, and a conveyor belt mechanism, an upper composite layer feeding mechanism, a lower composite layer feeding mechanism and a compounding mechanism are arranged on the frame. The conveyor belt in the conveyor belt mechanism moves to drive the first reel in the upper composite layer feeding mechanism and the second reel in the lower composite layer feeding mechanism to rotate, and the upper composite layer, the lower composite layer and the adhesive layer are compounded through the compounding mechanism under the action of the conveyor belt. The structure of the utility model is simple, the design is ingenious, and it is convenient and fast to manufacture the reinforcing film.

[0004] When this equipment is in use, the following problems still exist:

[0005] When initially passing materials through the pressure rollers for extrusion compounding, there is a lack of an effective installation structure. When manually passing multiple layers of materials through the pressure rollers in the traditional way, the operation is rather troublesome and will be blocked by the external brackets. When directly placing multiple layers of materials on the conveyor belt and driving the conveyor belt to make them pass through the pressure rollers, it is easy to cause the materials to slip, resulting in uneven extrusion compounding. Content of the Utility Model

[0006] The purpose of the utility model is to solve the shortcomings in the prior art that when manually passing multiple layers of materials through the pressure rollers in the traditional way, the operation is rather troublesome and will be blocked by the external brackets, and when directly placing multiple layers of materials on the conveyor belt and driving the conveyor belt to make them pass through the pressure rollers, it is easy to cause the materials to slip, resulting in uneven extrusion compounding, and to propose a laminating and compounding processing device for automobile reinforcing films.

[0007] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0008] A laminating and compounding processing device for automobile reinforcing films, including a frame, and a conveyor is installed on the top of the frame;

[0009] A feeding mechanism for conveying materials, the feeding mechanism is respectively located above and below the frame, and the feeding mechanism includes a lower reel and an upper reel;

[0010] A roller member for extruding materials, the roller member being disposed above the conveyor;

[0011] A clamping member for clamping and conveying materials, the clamping member being disposed above the conveyor and on one side of the roller member;

[0012] Two side plates for limiting the movement of the clamping member and the roller member, the two side plates being fixedly disposed on both sides of the frame respectively.

[0013] In a possible design, a frame is fixedly disposed on the top of the frame, and the lower drum and the upper drum are respectively installed on the inner wall of the bottom of the frame and the inner wall of the bottom of the frame through mounting brackets.

[0014] In a possible design, a lower guide roller is disposed on one side of the frame, and the lower guide roller is cooperated with the lower drum, and an upper guide roller is disposed on the inner wall of the bottom of the frame, and the upper guide roller is cooperated with the upper drum.

[0015] In a possible design, the roller member includes a plurality of pressure rollers, two cross plates and two connecting plates. The plurality of pressure rollers are all rotatably disposed between the two connecting plates. The two cross plates are respectively fixedly disposed on the sides of the two connecting plates away from each other. Vertical sliding holes are formed on one side of the two side plates, and the two cross plates respectively extend to the outside of the frame through the two vertical sliding holes.

[0016] In a possible design, the clamping member includes an upper clamping plate, a lower clamping plate and at least two telescopic rods. The upper clamping plate is located above the lower clamping plate. The two telescopic rods are both located between the upper clamping plate and the lower clamping plate and are respectively located at both ends of the lower clamping plate. The two ends of the telescopic rod are respectively fixedly disposed at the bottom of the upper clamping plate and the top of the lower clamping plate. Horizontal sliding holes are formed on one side of the two side plates, and the horizontal sliding holes are located below the vertical sliding holes. The two ends of the upper clamping plate respectively extend to the outside of the frame through the two horizontal sliding holes. A first notch is formed on the inner wall of the top of the horizontal sliding hole near the upper clamping plate, and a second notch is formed on the inner wall of the top of the horizontal sliding hole away from the first notch. The first notch and the second notch are both cooperated with the upper clamping plate.

[0017] In a possible design, a compression spring is disposed inside the telescopic rod.

[0018] In a possible design, a fixing plate is fixedly disposed on one end of the upper clamping plate and on the side away from the cross plate. A lower mounting hole is formed on the surface of the fixing plate. An upper mounting hole is formed on the top of the cross plate and on the side away from the fixing plate, and the upper mounting hole is cooperated with the lower mounting hole.

[0019] In this application, during specific use, the upper composite layer is sent to the front end of the clamping member through the upper reel and the upper guide roller, and the lower composite layer is sent to the front end of the clamping member through the lower reel and the lower guide roller. The adhesive layer is sent to the surface of the lower composite layer through a rubber extruder, and is transported through a conveyor. Then, it is extruded and laminated through multiple pressing rollers of the roller member. When initially extruding the material through the pressing rollers, one end of the material is placed between the lower clamping plate and the upper clamping plate. Then, the upper clamping plate is moved downward, and the upper and lower clamping plates will clamp the material. At this time, the telescopic rod and the compression spring inside the telescopic rod are squeezed, and both ends of the upper clamping plate will enter the inside of the horizontal sliding hole from the first notch. Then, the upper clamping plate slides along the horizontal sliding hole. During the sliding process, the upper clamping plate will squeeze the pressing roller from one side to make it move upward, allowing the clamping member to pass through smoothly. When the upper clamping plate moves below the second notch, the compression spring exerts force to drive the upper clamping plate to reset, causing the upper clamping plate to enter the inside of the second notch. At the same time, the roller member will also move downward and press on the surface of the material. The lower mounting hole and the upper mounting hole will be aligned. Since the material is in an unextruded state at this time, the roller member has not returned to its original position. At this time, bolts are used to pass through the lower mounting hole and the upper mounting hole and are fixed with nuts. As the bolts and nuts are tightened continuously, the roller member will gradually move downward until it reaches the designated position.

[0020] In the present utility model, for the automotive reinforcing film laminating and compounding processing equipment, through the roller member, it can achieve the effect of extruding and laminating multiple layers of materials of the film when being transported through the conveyor, thereby realizing the extrusion and compounding effect of the materials.

[0021] In the present utility model, for the automotive reinforcing film laminating and compounding processing equipment, through the clamping member, it can achieve the effect that when initially transporting the material, it can be clamped and then the clamping member is moved to pass through below the roller member, which is convenient for the initial transportation of the material and avoids the operation of manually passing the material through below the pressing roller.

[0022] In the present utility model, during use, after the material is clamped by the clamping member, the clamping member is moved to pass through below the roller member, thereby replacing the original manual or initial transportation through the conveyor belt operation, avoiding the risk of manual operation and the phenomenon of slipping when transporting multiple layers of materials without extrusion.

[0023] Then, it is transported through the conveyor and cooperates with the roller member to achieve the effect of extrusion and lamination. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 is a schematic diagram of the main structure of an automotive reinforcing film laminating and compounding processing equipment proposed by the present utility model;

[0025] Figure 2Partial sectional structural schematic diagram of a laminating and compounding processing device for an automotive reinforcing film proposed by the present utility model;

[0026] Figure 3 Three-dimensional structural schematic diagram of a roller component of a laminating and compounding processing device for an automotive reinforcing film proposed by the present utility model;

[0027] Figure 4 Three-dimensional structural schematic diagram of a side plate of a laminating and compounding processing device for an automotive reinforcing film proposed by the present utility model.

[0028] In the figure: 1, frame; 2, side plate; 3, lower reel; 4, lower guiding roller; 5, upper guiding roller; 6, frame; 7, upper reel; 8, clamping member; 9, roller component; 10, upper clamping plate; 11, telescopic rod; 12, lower clamping plate; 13, fixing plate; 14, pressing roller; 15, cross plate; 16, connecting plate; 17, lower mounting hole; 18, upper mounting hole; 19, first notch; 20, horizontal sliding hole; 21, second notch; 22, vertical sliding hole; 23, conveyor. Specific embodiments

[0029] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Embodiment

[0030] Referring to Figure 1 , a laminating and compounding processing device, which is used in the field of production of reinforcing films, includes: frame 1, feeding mechanism, roller component 9, clamping member 8 and two side plates 2.

[0031] The frame 1 serves as the support structure of the entire device, and a conveyor 23 is installed on its top for conveying the reinforcing film to be processed to a designated position.

[0032] The feeding mechanisms are respectively located above and below the frame 1, and include a lower reel 3 and an upper reel 7. The lower reel 3 and the upper reel 7 are respectively installed on the bottom inner wall of the frame 1 and the bottom inner wall of the frame 6 through mounting brackets for respectively conveying the lower reinforcing film and the upper reinforcing film. In addition, a lower guiding roller 4 is provided on one side of the frame 1, which cooperates with the lower reel 3 to ensure the smooth conveyance of the lower reinforcing film; an upper guiding roller 5 is provided on the bottom inner wall of the frame 6, which cooperates with the upper reel 7 to ensure the smooth conveyance of the upper reinforcing film.

[0033] Referring to Figures 3 - 4, the roller member 9 is arranged above the conveyor 23 and is used for extrusion lamination of multi-layer materials. The roller member 9 includes a plurality of pressure rollers 14, two cross plates 15 and two connecting plates 16. The plurality of pressure rollers 14 are all rotatably arranged between the two connecting plates 16. Through the rotation and extrusion of the pressure rollers 14, lamination is achieved. The two cross plates 15 are respectively fixedly arranged on the sides of the two connecting plates 16 away from each other and are used for supporting the entire roller member 9. The two side plates 2 are respectively fixedly arranged on both sides of the frame 1, and a vertical sliding hole 22 is opened on one side of each of them. The two cross plates 15 respectively extend to the outside of the frame 1 through the two vertical sliding holes 22, facilitating the subsequent passage of the clamping member 8.

[0034] Referring to Figures 3 - 4 , the clamping member 8 is arranged above the conveyor 23 and on one side of the roller member 9 and is used for conveying the initially unextruded materials. The clamping member 8 includes an upper clamping plate 10, a lower clamping plate 12 and at least two telescopic rods 11. The upper clamping plate 10 is located above the lower clamping plate 12. The two telescopic rods 11 are both located between the upper clamping plate 10 and the lower clamping plate 12 and are respectively located at both ends of the lower clamping plate 12. The two ends of the telescopic rod 11 are respectively fixedly arranged at the bottom of the upper clamping plate 10 and the top of the lower clamping plate 12. Through the telescopic movement of the telescopic rod 11, the opening and closing between the upper clamping plate 10 and the lower clamping plate 12 are achieved, so as to clamp or release the materials. A horizontal sliding hole 20 is opened on one side of each of the two side plates 2, and the horizontal sliding hole 20 is located below the vertical sliding hole 22. The two ends of the upper clamping plate 10 respectively extend to the outside of the frame 1 through the two horizontal sliding holes 20, thereby realizing the adjustment of the position of the clamping member 8. A first notch 19 is opened on the inner wall of the top of the horizontal sliding hole 20 close to the upper clamping plate 10, and a second notch 21 is opened on the inner wall of the top of the horizontal sliding hole 20 away from the first notch 19. Both the first notch 19 and the second notch 21 are matched with the upper clamping plate 10. In addition, a compression spring is arranged inside the telescopic rod 11.

[0035] Specifically, during specific use, when initially passing the multi-layer materials through the pressure rollers 14 for extrusion, one end of the materials is placed between the lower clamping plate 12 and the upper clamping plate 10. Then the upper clamping plate 10 is moved downward, and the upper clamping plate 10 and the lower clamping plate 12 will clamp the materials. At this time, the telescopic rod 11 and the compression spring inside the telescopic rod 11 are squeezed, and the two ends of the upper clamping plate 10 will enter the inside of the horizontal sliding hole 20 from the first notch 19. Then the upper clamping plate 10 is slid along the horizontal sliding hole 20. During the sliding process, the upper clamping plate 10 will squeeze the pressure roller 14 from one side to make it move upward, so that the clamping member 8 can pass through smoothly. When the upper clamping plate 10 moves to the lower part of the second notch 21, the compression spring exerts force to drive the upper clamping plate 10 to reset, so that the upper clamping plate 10 enters the inside of the second notch 21. At the same time, the roller member 9 will also move downward to press on the surface of the materials, thus solving the problems that manually passing the materials is relatively cumbersome and directly placing the multi-layer unextruded materials on the surface of the conveyor belt and conveying them to the lower part of the pressure rollers 14 will cause slipping and the materials cannot be conveyed neatly.

[0036] This application can be used in the field of reinforcing film production and also in other fields applicable to this application. Embodiment

[0037] Reference Figures 3 - 4 , an improvement based on Embodiment 1: An automotive reinforcing film lamination and composite processing device, which is applied to the field of reinforcing film production. On one end of the upper clamping plate 10 and on the side far from the cross plate 15, a fixed plate 13 is fixedly arranged, and a lower mounting hole 17 is formed on the surface of the fixed plate 13. On the top of the cross plate 15 and on the side far from the fixed plate 13, an upper mounting hole 18 is formed, and the upper mounting hole 18 is matched with the lower mounting hole 17.

[0038] Specifically, when multiple layers of materials pass through the lower part of the roller member 9 through the clamping member 8, since the materials are in an unextruded state at this time, the roller member 9 has not returned to its original position. A bolt is used to pass through the lower mounting hole 17 and the upper mounting hole 18 and fixed with a nut. As the bolt and the nut are continuously tightened, the roller member 9 will gradually move downward until it moves to the designated position.

[0039] However, as is well known to those skilled in the art, the working principle and wiring method of the conveyor 23 are common knowledge, and they all belong to conventional means or well-known common sense. Therefore, they will not be elaborated here. Those skilled in the art can make arbitrary selections according to their needs or convenience.

[0040] The above is only the preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution of the present invention and its inventive concept, makes equivalent substitutions or changes, and should be covered within the protection scope of the present invention.

Claims

1. An automotive reinforcement film lamination composite processing device, characterized in that, Including: A frame (1), on the top of which a conveyor (23) is installed; A feeding mechanism for conveying materials, the feeding mechanism is respectively located above and below the frame (1), and the feeding mechanism includes a lower reel (3) and an upper reel (7); A roller member (9) for extruding materials, the roller member (9) is arranged above the conveyor (23); A clamping member (8) for clamping and conveying materials, the clamping member (8) is arranged above the conveyor (23) and on one side of the roller member (9); Two side plates (2) for limiting the movement of the clamping member (8) and the roller member (9), the two side plates (2) are respectively fixedly arranged on both sides of the frame (1).

2. The laminated composite processing equipment for an automotive reinforcement film according to claim 1, characterized in that, A frame (6) is fixedly arranged on the top of the frame (1), and the lower reel (3) and the upper reel (7) are respectively installed on the inner wall of the bottom of the frame (1) and the inner wall of the bottom of the frame (6) through mounting brackets.

3. The laminating and composite processing equipment for an automotive reinforcement film according to claim 2, wherein, A lower guiding roller (4) is arranged on one side of the frame (1), and the lower guiding roller (4) cooperates with the lower reel (3), and an upper guiding roller (5) is arranged on the inner wall of the bottom of the frame (6), and the upper guiding roller (5) cooperates with the upper reel (7).

4. The laminating and composite processing equipment for an automotive reinforcement film according to claim 1, characterized in that, The roller member (9) includes a plurality of pressure rollers (14), two cross plates (15) and two connecting plates (16), the plurality of pressure rollers (14) are all rotatably arranged between the two connecting plates (16), the two cross plates (15) are respectively fixedly arranged on the sides of the two connecting plates (16) away from each other, vertical sliding holes (22) are respectively opened on one side of the two side plates (2), and the two cross plates (15) respectively extend to the outside of the frame (1) through the two vertical sliding holes (22).

5. An automotive reinforcing film lamination composite processing device according to claim 4, characterized in that, The clamping member (8) includes an upper clamping plate (10), a lower clamping plate (12) and at least two telescopic rods (11), the upper clamping plate (10) is located above the lower clamping plate (12), the two telescopic rods (11) are both located between the upper clamping plate (10) and the lower clamping plate (12), and are respectively located at both ends of the lower clamping plate (12), the two ends of the telescopic rod (11) are respectively fixedly arranged on the bottom of the upper clamping plate (10) and the top of the lower clamping plate (12), horizontal sliding holes (20) are respectively opened on one side of the two side plates (2), and the horizontal sliding holes (20) are located below the vertical sliding holes (22), the two ends of the upper clamping plate (10) respectively extend to the outside of the frame (1) through the two horizontal sliding holes (20), a first notch (19) is opened on the inner wall of the top of the horizontal sliding hole (20) close to the upper clamping plate (10), a second notch (21) is opened on the inner wall of the top of the horizontal sliding hole (20) away from the first notch (19), and the first notch (19) and the second notch (21) both cooperate with the upper clamping plate (10).

6. The laminated composite processing equipment for an automotive reinforcement film according to claim 5, characterized in that, A compression spring is arranged inside the telescopic rod (11).

7. An automotive reinforcement film laminating and composite processing device according to claim 5, characterized in that, One end of the upper clamping plate (10) and on the side far from the cross plate (15), a fixing plate (13) is fixedly arranged. A lower mounting hole (17) is formed on the surface of the fixing plate (13). On the top of the cross plate (15) and on the side far from the fixing plate (13), an upper mounting hole (18) is formed, and the upper mounting hole (18) is matched with the lower mounting hole (17).

Citation Information

Patent Citations

  • Make used compounding machine of stiffener film

    CN207388527U