Binding device
The binding device addresses safety and recycling issues by using a non-staple binding method with a support table, piercing, threading, and locking mechanisms to securely bind books and facilitate easy disassembly.
Patent Information
- Application Number
- CN202422594466.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-25
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-10-25
AI Technical Summary
The existing printed materials bound by horse riding nails have safety risks and are difficult to recycle, and the galvanized iron nails are difficult to separate from the paper, resulting in difficulty in recycling.
Using binding equipment, a binding hole is formed at the middle seam of the book using a perforation device. The binding wire is driven through the hole through the threading device. The binding wire is fixed on the book using a locking device to achieve binding without galvanized iron nails and can be recycled together with the paper.
A safe and convenient binding process is realized, the recycling cost is reduced, and the safety hazards of galvanized iron nails are avoided. The binding wire can be recycled together with the paper.
Smart Images

Figure CN223100320U_ABST
Abstract
Description
Technical Field
[0001] The utility model generally relates to the technical field of printed matter binding, and in particular to a binding device. Background Art
[0002] The saddle stitching process is a printed matter binding process that uses galvanized iron nails (staples) to fix at the center seam position of the book block. It has the advantages of short process flow and low cost. In addition, the printed matter bound by the saddle stitching process is easy to lay flat and is convenient for reading and use. However, the saddle stitching process needs to use galvanized iron nails, which has certain safety hazards. Moreover, for waste printed matter, it is difficult to separate the galvanized iron nails and the paper, resulting in great difficulty in recycling the printed matter.
[0003] The content of the background art part is only the technology known to the inventor and does not of course represent the prior art in this field. Summary of the Utility Model
[0004] In view of one or more defects in the prior art, the utility model provides a binding device, including:
[0005] A binding table, which is provided with a gap at a preset position. The book block is placed above the binding table in an unfolded form, and the center seam position of the book block covers the gap;
[0006] A punching device, which is arranged below the binding table and is aligned with the position of the gap. The punching device is configured to penetrate the book block from the position of the gap to form a binding hole;
[0007] A threading device, which is arranged above the binding table and drives a binding thread to pass through the binding hole on the book block; and
[0008] A locking device, which is arranged below the binding table and corresponds to the position of the gap. The locking device is configured to fix the binding thread on the book block.
[0009] According to one aspect of the utility model, the locking device includes:
[0010] A thread-hooking plate, which is movable relative to the threading device. After the threading device drives the binding thread to pass through the binding hole, the thread-hooking plate drives the binding thread to move in a direction non-parallel to the binding hole; and
[0011] A pressing plate, whose position corresponds to the position of the gap and is configured to fix the binding thread on the side of the book block facing the binding table.
[0012] According to one aspect of the present utility model, the binding thread melts or becomes sticky after heating. One side of the pressing plate facing the book block includes a heater. The pressing plate is configured to press the binding thread onto the book block and heat the binding thread so that the binding thread adheres to the book block.
[0013] According to one aspect of the present utility model, the locking device further includes:
[0014] A wire cutter configured to cut the binding thread at a preset position after the wire-hooking plate drives the binding thread to move a preset distance.
[0015] According to one aspect of the present utility model, the perforating device includes two perforating needles that are relatively fixed in position, and two threading holes are formed at the center seam position of the book block; the threading device includes a threading needle that drives the binding thread to pass through the two threading holes in sequence.
[0016] According to one aspect of the present utility model, the locking device includes two of the wire-hooking plates and two of the pressing plates, wherein the two wire-hooking plates and the two pressing plates respectively correspond to the two threading holes, and the two wire-hooking plates and the two pressing plates are configured to make the binding thread surround between the two threading holes.
[0017] According to one aspect of the present utility model, the wire cutter is configured to cut the binding thread at a preset position after the two wire-hooking plates drive the binding thread to move a preset distance; both ends of the binding thread are attached to the book block between the two threading holes, and both ends of the binding thread are close to or overlap each other.
[0018] According to one aspect of the present utility model, the binding table includes two support panels that form a preset included angle, and the gap is located between the two support panels; the preset included angle is greater than 90° and less than 180°.
[0019] According to one aspect of the present utility model, the binding table further includes a first limiting member located above the gap and pressing the book block onto the support panel.
[0020] According to one aspect of the present utility model, the binding table includes a second limiting member, and at least one end of the center seam of the book block abuts against the second limiting member.
[0021] Compared with the prior art, an embodiment of the present utility model provides a binding device. The binding table is used to support and fix the signature, a perforating device is used to form binding holes at the center seam position of the signature, and after a threading device drives the binding thread through the binding holes, a locking device is used to lock the binding thread. The binding device in this embodiment can use the saddle stitch method to fix the signature with the binding thread, without using galvanized iron nails, and the binding thread can also be recycled together with the paper in the signature. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The drawings are used to provide a further understanding of the present utility model and constitute a part of the specification. Together with the embodiments of the present utility model, they are used to explain the present utility model and do not constitute a limitation to the present utility model. In the drawings:
[0023] Figure 1 is an exploded schematic view of the binding device in some embodiments of the present utility model;
[0024] Figure 2 is a schematic view of the perforating device and the threading device in some embodiments of the present utility model;
[0025] Figures 3A - 3F is a schematic view of the cooperation between the threading device and the locking device in some embodiments of the present utility model. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0026] In the following, only some exemplary embodiments are simply described. As those skilled in the art can recognize, the described embodiments can be modified in various different ways without departing from the spirit or scope of the present utility model. Therefore, the drawings and the description are considered to be exemplary in nature rather than restrictive.
[0027] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be understood as a limitation to the present utility model. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of the described features. In the description of the present utility model, "a plurality" means two or more unless otherwise specifically defined.
[0028] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and defined, the terms "installation", "connection", and "coupling" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection: it can be a mechanical connection, an electrical connection, or a connection that allows mutual communication; it can be a direct connection, or an indirect connection through an intermediate medium, and it can be the internal communication between two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0029] In the present utility model, unless otherwise clearly specified and defined, the first feature being "above" or "below" the second feature may include the direct contact between the first and second features, or may include the situation where the first and second features are not in direct contact but in contact through other features therebetween. Moreover, the first feature being "above", "over", and "on top of" the second feature includes that the first feature is directly above and obliquely above the second feature, or merely indicates that the horizontal height of the first feature is higher than that of the second feature. The first feature being "below", "beneath", and "underneath" the second feature includes that the first feature is directly below and obliquely below the second feature, or merely indicates that the horizontal height of the first feature is lower than that of the second feature.
[0030] The following disclosure provides many different embodiments or examples for implementing different structures of the present utility model. To simplify the disclosure of the present utility model, the components and settings of specific examples are described below. Of course, they are merely examples and are not intended to limit the present utility model. In addition, the present utility model may repeat reference numerals and / or reference letters in different examples. Such repetition is for the purpose of simplification and clarity, and does not itself indicate the relationship between the various embodiments and / or settings discussed. In addition, the present utility model provides examples of various specific processes and materials, but those of ordinary skill in the art may be aware of the application of other processes and / or the use of other materials.
[0031] The embodiments of the present utility model will be described below with reference to the accompanying drawings. It should be understood that the embodiments described herein are only for the purpose of illustrating and explaining the present utility model, and are not intended to limit the present utility model.
[0032] Figure 1 The structure of the binding device 1 in some embodiments according to the present utility model is shown. The following will be combined with Figure 1 to describe the binding device 1.
[0033] As Figure 1As shown in the figure, the binding device 1 includes a binding table 11, a perforating device 12, a threading device 13, and a locking device 14. The binding table 11 can support and fix the book block 2. For example, the binding table 11 includes at least one flat surface, and the book block 2 can be placed above the binding table 11 in an unfolded form. The book block 2 refers to multiple printed pages folded and stacked in a stack according to the page number and layout order, and the edge positions can be cut, or can be cut after binding. The center seam position of the book block 2 refers to the middle line of the fold in the book block 2. After binding, the center seam is close to the spine position of the book.
[0034] In this embodiment, the binding table 11 is provided with a slit 111 at a preset position. When the book block 2 is placed on the binding table 11, the center seam position of the book block 2 covers the slit 111. According to some preferred embodiments of the present invention, the binding table 11 includes two support panels 112 forming a preset angle. The support panels 112 are, for example, flat surfaces, and one side of the two support panels 112 is close to each other and forms a preset angle. The preset angle is greater than 90° and less than 180°. Preferably, the angle between the two support panels 112 is approximately 130° - 150°. That is to say, the two support panels 112 are connected to each other at an obtuse angle. The slit 111 is located at the angle position between the two support panels 112. The unfolded angle of the book block 2 is equal to the angle between the two support panels 112 and is placed on the two support panels 112. The pages of the book block 2 are attached to the support panels 112, and the center seam position of the book block 2 is aligned with the angle position between the two support panels 112. In this embodiment, the two support panels 112 connected at an obtuse angle can improve the stability of the book block 2 placed on the support panels 112, reduce the risk of the book block 2 sliding laterally on the support panels 112, and provide space within the angle between the two support panels 112, facilitating the arrangement of the perforating device 12 and the locking device 14.
[0035] The perforating device 12 is arranged below the binding table 11, and the position of the perforating device 12 is aligned with the position of the slit 111. The perforating device 12 can penetrate the book block 2 from the position of the slit 111 to form binding holes 21 in the book block 2 (see Figure 2 ). Specifically, for example, the perforating device 12 includes a perforating needle 121. The perforating needle 121 can extend from the position of the slit 111 and penetrate the book block 2 at the center seam position of the book block 2 to form binding holes 21 in the book block 2.
[0036] The threading device 13 is arranged above the binding table 11, and the threading device 13 can drive the binding thread 131 to pass through the binding holes 21 on the book block 2. The threading device 13 includes, for example, a threading needle 132. A through hole is formed in the threading needle 132, and the binding thread 131 can pass through the through hole. When the threading needle 132 moves and passes through the binding hole 21, it drives the binding thread 131 to pass through the binding hole 21. A part of the binding thread 131 moves to the side of the book block 2 facing the gap 111 (the inner side when the book block 2 is opened), facilitating the locking device 14 to operate on the binding thread 131 and lock the binding thread 131 on the side of the book block 2 facing the gap 111.
[0037] The locking device 14 is arranged below the binding table 11 and corresponds to the position of the gap 111. In some embodiments, the positions of the punching device 12 and the locking device 14 may interfere with each other. Preferably, the punching device 12 and the locking device 14 are arranged to be relatively movable. For example, first control the punching device 12 to move to the position corresponding to the gap 111, form the binding holes 21 on the book block 2, then control the punching device 12 to move out of the way, and control the locking device 14 to move to the position corresponding to the gap 111 to lock the binding thread 131.
[0038] In different embodiments, the locking device 14 can fixedly connect the binding thread 131 and the book block 2 by pressing, pasting, hot melting, etc. Correspondingly, the binding thread 131 can be arranged to cooperate with the locking device 14. The binding thread 131 is, for example, a paper yarn or a hot melt thread, which will be specifically described in the subsequent embodiments.
[0039] The binding device 1 in this embodiment can bind the book blocks 2 together using the binding thread 131 without using galvanized iron nails, without scratching or damaging the book pages or having the risk of pricking, and the binding thread 131 can be recycled together with the book block, reducing the recycling cost.
[0040] Figure 2 The structure of the punching device 12 and the threading device 13 of the binding device 1 in some embodiments according to the present invention is shown. Figures 3A - 3F The process of mutual cooperation between the threading device 13 and the locking device 14 in some embodiments according to the present invention is shown. The following will be described in conjunction with Figures 2 - 3F for illustration.
[0041] As Figure 2 shown, according to the preferred embodiment of the present invention, the punching device 12 includes two punching needles 121, and the positions of the two punching needles 121 are relatively fixed. The needles of the two punching needles 121 face the book block 2 and pass through at the center seam position of the book block 2. After passing through the book block 2, two binding holes 21 with a fixed spacing are formed.
[0042] The threading device 13 includes a threading needle 132, preferably one threading needle 132. The threading needle 132 drives the binding thread 131 to pass through two threading holes 21 in sequence. For example Figures 3A - 3E As shown in, in an embodiment of the present utility model, the threading needle 132 is aligned with one of the two binding holes 21 (for example Figure 2 the left binding hole 21 in), and drives the binding thread 131 to pass through this binding hole 21. The locking device 14 retains a part of the binding thread 131 on the side of the book block 2 facing the binding table 11. The threading needle 132 is pulled out from this binding hole 21 and transferred to be aligned with the other binding hole 21, and drives the binding thread 131 to pass through the other binding hole 21. The locking device 14 retains the binding thread 131 at the position of the other binding hole 21, so that the binding thread 131 surrounds between the two threading holes 21, and locks the binding thread 131 to fix the book block 2. Taking two fixedly spaced binding holes 21 and the binding thread 131 surrounding between the two binding holes 21 as a group, in a preferred embodiment of the present utility model, multiple groups of binding holes 21 and corresponding binding threads 131 can be formed at different positions of the center seam of the book block 2 to improve the bonding strength between the binding thread 131 and the book block 2.
[0043] According to a preferred embodiment of the present utility model, as Figure 3A and Figure 3D shown, the locking device 14 includes a thread-hooking plate 141 and a pressing plate 142. The thread-hooking plate 141 is movable relative to the threading device 13. After the threading device 13 drives the binding thread 131 to pass through the binding hole 21, the thread-hooking plate 141 drives the binding thread 131 to move along a direction non-parallel to the binding hole 21.
[0044] For example Figure 3A and Figure 3B As shown in, the thread-hooking plate 141 has a groove. When the threading device 13 drives the binding thread 131 to move to the lower part of the book block 2, the binding thread 131 is bent in a U shape. The groove of the thread-hooking plate 141 hooks the U-shaped bending position of the binding thread 131, and drives the binding thread 131 to move horizontally (non-parallel to the vertical direction of the threading hole 21) from left to right, so as to pull a part of the binding thread 131 to a position in the center seam of the book block 2 where no binding hole 2 is formed.
[0045] The position of the pressing plate 142 corresponds to the position of the gap 111, and the pressing plate 142 is arranged to fix the binding thread 131 on the side of the book block 2 facing the binding table 11 (for example Figure 3DOn the side facing downward (towards the bottom). According to a preferred embodiment of the present invention, the binding thread 131 melts or becomes sticky after heating. One side of the pressing plate 142 facing the book block 2 includes a heater 143. The pressing plate 142 is arranged to press the binding thread 131 pulled by the thread-hooking plate 141 onto the book block 2 and heat the binding thread 131 using the heater 143 so that the binding thread 131 and the book block 2 are adhered together.
[0046] Specifically, the binding thread 131 is a nylon thread. When heated by the heater 143, the nylon thread melts and adheres to the book block 2. When the temperature drops, the binding thread 131 solidifies again and adheres to the book block 2. In some other embodiments, the binding thread 131 is, for example, a paper yarn. The paper yarn is made by impregnating plant fiber paper, cutting it into strips, and then twisting and forming. Glue is pre-coated on the paper yarn, and the glue restores its stickiness after being heated by the heater 143, bonding the paper yarn and the book block 2 together.
[0047] As Figure 3C shown, according to a preferred embodiment of the present invention, the locking device 14 further includes a wire cutter 144. The wire cutter 144 is arranged to cut the binding thread 131 at a preset position after the thread-hooking plate 141 drives the binding thread 131 to move a preset distance, so as to create a break in the binding thread 131 for facilitating subsequent operations. The position where the wire cutter 144 cuts the binding thread 131 is set such that after the binding thread 131 passes through the binding hole 21, a certain distance is reserved to facilitate the pressing plate 142 to fix the binding thread 131 and ensure sufficient bonding strength between the binding thread 131 and the book block 2.
[0048] In some embodiments, as Figure 1 shown, the locking device 14 includes two thread-hooking plates 141 and two pressing plates 142. Among them, the two thread-hooking plates 141 and the two pressing plates 142 respectively correspond to two threading holes 21. For example, the perforating device 12, as described in the foregoing embodiment, includes two perforating needles 121 with relatively fixed positions. The two thread-hooking plates 141 and the two pressing plates 142 respectively correspond to these two threading holes 21, and the binding thread 131 is wound around between the two threading holes 21.
[0049] For example, in some embodiments, as Figure 3A and Figure 3B shown, when the threading needle 132 drives the binding thread 131 through the left threading hole 21, the left thread-hooking plate 141 among the two thread-hooking plates 141 drives the binding thread 131 to move from left to right. As Figure 3D shown, the left pressing plate 142 among the two pressing plates 142 presses the binding thread 131 onto the book block 2 and makes the binding thread 131 fixedly connected to the book block 2.
[0050] As Figure 3EAs shown, when the thread-passing needle 132 drives the binding thread 131 through the right thread-passing hole 21, the right hook-shaped thread board 141 of the two hook-shaped thread boards 141 drives the binding thread 131 to move from right to left. As Figure 3F shown, the right pressing plate 142 of the two pressing plates 142 presses the binding thread 131 against the book block 2, and makes the binding thread 131 fixedly connected to the book block 2.
[0051] Furthermore, after the left hook-shaped thread board 141 drives the binding thread 131 to move a preset distance, the thread cutter 144 cuts the binding thread 131 to form a break. After the right hook-shaped thread board 141 drives the binding thread 131 to move a preset distance, the thread cutter 144 cuts the binding thread 131, and another break is formed on the binding thread 131. And both breaks of the binding thread 131 are located on the side of the book block 2 facing the binding table 11. As Figure 3F shown, the binding thread 131 forms a structure similar to a staple. After both ends of the binding thread 131 pass through the two binding holes 21, they are located on the side of the book block 2 facing the binding table 11 and surround between the two binding holes 21.
[0052] In some embodiments, both ends of the binding thread 131 are attached to the book block 2 between the two thread-passing holes 21, and both ends of the binding thread 131 are close to or overlap each other, which is beneficial to improving the bonding strength between the binding thread 131 and the book block 2.
[0053] As Figure 1 shown, according to a preferred embodiment of the present invention, the binding table 11 further includes a first limiting member 113. The first limiting member 113 is located above the gap 111 and is configured to press the book block 2 against the support panel 112. Specifically, for example, the first limiting member 113 can move relative to the support panel 112 so that the book block 2 can be placed between the support panel 112 and the first limiting member 113. When the book block 2 is unfolded and placed between the support panel 112 and the first limiting member 113, the first limiting member 113 presses against the book block 2. The first limiting member 113 can improve the stability of the book block 2 on the binding table 11, reduce the risk of driving the book block 2 to deviate from its position when the punching device 12, the thread-passing device 13 or the locking device 14 acts on the book block 2, and improve the binding quality of the book block 2.
[0054] Preferably, the first limiting member 113 is configured in the shape of a roller with a groove and presses against the back side of the middle seam of the book block 2. Furthermore, the binding table 11 includes two first limiting members 113, and the two first limiting members 113 respectively press against the positions near both ends of the middle seam of the book block 2.
[0055] As Figure 1As shown, according to a preferred embodiment of the present utility model, the binding table 11 further includes a second limiting member 114. When the book block 2 is placed on the binding table 11, at least one end of the center seam of the book block 2 abuts against the second limiting member 114. The second limiting member 114 can fix the book block 2. Preferably, there are two second limiting members 114 on the binding table 11, and both ends of the center seam of the book block 2 respectively abut against the two second limiting members 114.
[0056] Preferably, the position of the second limiting member 114 on the binding table 11 is adjustable. For example, the second limiting member 114 is detachably arranged on the support panel 112, and the position of the second limiting member 114 can be adjusted according to the size of the book block 2.
[0057] Finally, it should be noted that the above are only embodiments of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A binding device, characterized in that, Comprising: A binding table, which is provided with a slit at a preset position. The signatures are placed above the binding table in an unfolded form, and the center seam position of the signatures covers the slit. A perforating device, which is arranged below the binding table and aligned with the position of the slit. The perforating device is configured to penetrate the signatures from the position of the slit to form binding holes. A threading device, which is arranged above the binding table and drives the binding thread to pass through the binding holes on the signatures. And A locking device, which is arranged below the binding table and corresponding to the position of the slit. The locking device is configured to fix the binding thread on the signatures.
2. The binding device according to claim 1, wherein The locking device includes: A thread-hooking plate, which is movable relative to the threading device. After the threading device drives the binding thread to pass through the binding holes, the thread-hooking plate drives the binding thread to move in a direction non-parallel to the binding holes; and A pressing plate, whose position corresponds to the position of the slit and is configured to fix the binding thread on the side of the signatures facing the binding table.
3. The binding device according to claim 2, characterized in that, The binding thread melts or becomes sticky after heating. The side of the pressing plate facing the signatures includes a heater. The pressing plate is configured to press the binding thread on the signatures and heat the binding thread so that the binding thread adheres to the signatures.
4. The binding device according to claim 2, wherein, The locking device further includes: A wire cutter, which is configured to cut the binding thread at a preset position after the thread-hooking plate drives the binding thread to move a preset distance.
5. The binding device according to claim 4, wherein The perforating device includes two perforating needles with relatively fixed positions, forming two threading holes at the center seam position of the signatures; the threading device includes a threading needle, which drives the binding thread to pass through the two threading holes in sequence.
6. The binding device according to claim 5, characterized in that, The locking device includes two thread-hooking plates and two pressing plates. The two thread-hooking plates and the two pressing plates respectively correspond to the two threading holes. The two thread-hooking plates and the two pressing plates are configured to make the binding thread surround between the two threading holes.
7. The binding device according to claim 6, characterized in that, The wire cutter is configured to cut the binding thread at a preset position after the two thread-hooking plates drive the binding thread to move a preset distance; both ends of the binding thread are attached to the signatures between the two threading holes, and both ends of the binding thread are close to or overlap each other.
8. The binding device according to any one of claims 1-7, characterized in that, The binding table includes two support panels forming a preset angle. The slit is located between the two support panels; the preset angle is greater than 90° and less than 180°.
9. The binding device according to claim 8, characterized in that The binding table further includes a first limiting member, which is located above the slit and presses the signatures on the support panel.
10. The binding device according to any one of claims 1-7, characterized in that, The binding table includes a second limiting member, and at least one end of the center seam of the signatures abuts against the second limiting member.