Continuous filling device
The continuous filling device addresses misalignment and instability issues by using a screw rod and adjustable installation plates to align and stabilize containers, achieving precise and stable filling.
Patent Information
- Application Number
- CN202422411820.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-08
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-10-08
AI Technical Summary
During the container transportation process, existing filling devices are susceptible to external forces to deviate from the predetermined position, and are inconvenient to clamp the container, resulting in inaccurate filling and swaying and tilting of the container.
The continuous filling device including frame, filling assembly and adjustment assembly is adopted. Components such as threaded rods, motors, guide rollers and guide rods are used to accurately adjust the position of the container, and the stable clamping and height adjustment of the container is achieved through structures such as oblique struts and lifting rods.
The precise positioning and stable clamping of the container during the conveying process is achieved, avoiding shaking and pouring, ensuring the accuracy of the filling process and adapting to the continuous filling of different container heights.
Smart Images
Figure CN223101180U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of filling equipment, and specifically relates to a continuous filling device. Background Art
[0002] In modern industrial production, the filling operation is an indispensable link in many industries. In the food and beverage industry, various liquid beverages such as fruit juices, tea beverages, and mineral waters all need to go through an accurate filling process. In the daily chemical industry, the filling of products such as shampoos, body washes, and cosmetics also requires efficient and precise filling equipment. With the continuous progress of technology and the continuous change of market demands, filling equipment is also constantly innovating and developing to meet the needs of different industries.
[0003] In the existing technology, the container is adjusted to be below the filling port, and the feeding pump transports the liquid into the container. However, since the conveyor belt of some filling devices only simply performs linear transportation, the container is easily affected by external forces and deviates from the predetermined position during transportation, making it impossible for the filling assembly to accurately fill the container. Secondly, it is not convenient to clamp and limit the container during the filling process, so that the container shakes or even topples under the impact force or other external forces during filling.
[0004] Regarding the problems in the related technology, no effective solution has been proposed yet. Summary of the Utility Model
[0005] In view of the deficiencies of the above-mentioned existing technology, the purpose of the present utility model is to provide a continuous filling device, aiming to solve the problems that the container is easily affected by external forces and deviates from the predetermined position during transportation and it is not convenient to clamp and limit the container during the filling process.
[0006] In order to achieve the above purpose, the present utility model adopts the following technical solutions:
[0007] A continuous filling device includes a frame, a filling assembly for filling a container, and an adjustment assembly for precisely adjusting the container. A conveyor belt is arranged inside the frame, a protective plate is fixedly connected to the top of the frame, the filling assembly is arranged on the protective plate, and the adjustment assembly is arranged inside the protective plate;
[0008] The adjustment assembly includes a threaded rod rotatably connected to the protective plate. A sleeve block is threadedly connected to the outer side wall of the threaded rod. A bottom rod is fixedly connected to the bottom of the sleeve block. An installation plate is fixedly connected to the bottom of the bottom rod. A guide roller is fixedly arranged on the installation plate. One end of the threaded rod is fixedly connected to a motor, and the fixed end of the motor is fixedly arranged on the rear side wall of the protective plate.
[0009] As a further improvement of the above technical solution, a diagonal brace is fixedly connected to the top of the mounting plate, and the top of the diagonal brace is fixedly connected to the outer wall of the bottom rod, and the diagonal brace is arranged obliquely. By setting the diagonal brace, the stability on both sides of the mounting plate is increased.
[0010] As a further improvement of the above technical solution, ear plates are fixedly provided on the protective plate, and the end of the threaded rod away from the motor is rotatably connected to the ear plates. By setting the ear plates, the stability of the rotation of the end of the threaded rod away from the motor is increased.
[0011] As a further improvement of the above technical solution, a guide rod is fixedly connected to the ear plate, the end of the guide rod away from the ear plate is fixedly connected to the inside of the protective plate, and the guide rod is slidably connected to the bottom rod. By setting the guide rod, the accuracy of the movement of the bottom rod is increased.
[0012] As a further improvement of the above technical solution, the filling assembly includes a top rod fixedly connected to the top of the protective plate, a feed pipe is fixedly communicated with the top of the top rod, a corrugated pipe is fixedly communicated with the bottom of the top rod, and a filling head is fixedly connected to the bottom of the corrugated pipe. By setting the top rod, the feed pipe, the corrugated pipe and the filling head, liquid is filled into the container.
[0013] As a further improvement of the above technical solution, a collar is fixedly connected to the outer wall of the filling head, a lifting rod is fixedly connected to the outer wall of the collar, and the lifting rod is slidably connected to the protective plate. By setting the collar and the lifting rod, the height of the filling head is adjusted.
[0014] As a further improvement of the above technical solution, a vertical plate is fixedly connected to the rear side wall of the protective plate, a threaded hole is formed in the vertical plate, a bolt is threadedly penetrated through the lifting rod, and the bolt is threadedly connected to the threaded hole. By setting the vertical plate, the threaded hole and the bolt, the height of the lifting rod after adjustment is limited.
[0015] In summary, the technical effects and advantages of the present utility model: For this continuous filling device, through the action of the conveyor belt, the container is moved and transported from left to right. By the operation of the motor, the threaded rod rotates, the sleeve block drives the bottom rod to move, and then through the action of the mounting plate, the guide roller moves to fit the outer wall of the container, so as to adjust the container to the central axis of the conveyor belt, enabling the filling assembly to accurately fill the container. Secondly, the container during the filling process is clamped and limited to prevent the container from shaking and tipping over.
[0016] Through the coordinated use of a push rod, a feeding pipe, a corrugated pipe, and a filling head, two containers inside the protective plate are filled simultaneously. Then, through the coordinated use of a collar, a lifting rod, a vertical plate, a bolt, and a threaded hole, the height of the filling head is adjusted, so as to continuously fill the containers, avoid the inability to perform the filling work when one filling device is damaged, and secondly, fill containers of different heights. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a three-dimensional structural schematic diagram of the present utility model;
[0018] Figure 2 It is a schematic diagram of the adjustment component and its related structures of the present utility model;
[0019] Figure 3 It is a schematic diagram of the filling component and its related structures of the present utility model;
[0020] Figure 4 It is a schematic diagram of the lifting rod and its related structures of the present utility model.
[0021] In the figure: 1, frame; 2, conveyor belt; 3, protective plate;
[0022] 4, filling component; 41, push rod; 42, feeding pipe; 43, corrugated pipe; 44, filling head; 45, collar; 46, lifting rod; 47, vertical plate; 48, bolt; 49, threaded hole;
[0023] 5, adjustment component; 51, threaded rod; 52, sleeve block; 53, bottom rod; 54, mounting plate; 55, guide roller; 56, diagonal strut; 57, guide rod; 58, ear plate; 59, motor. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0024] The present utility model provides a continuous filling device. To make the purpose, technical solution and effects of the present utility model clearer and more definite, the following further elaborates on the present utility model with reference to the accompanying drawings and by way of examples. It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the protection scope of the present utility model.
[0025] As Figures 1-4 shown, this embodiment provides a technical solution: a continuous filling device, including a frame 1, a filling component 4 for filling containers, and an adjustment component 5 for precisely adjusting the containers. A conveyor belt 2 is arranged inside the frame 1. The conveyor belt 2 is a variable-frequency speed-adjustable conveyor belt 2, and its conveying speed can be adjusted. The specific working principle is prior art. The top of the frame 1 is fixedly connected with a protective plate 3. The filling component 4 is arranged on the protective plate 3. There are two groups of filling components 4, and the two groups of filling components 4 are symmetrically distributed with the central axis of the protective plate 3 as the center. The adjustment component 5 is arranged inside the protective plate 3;
[0026] The adjusting component 5 includes a threaded rod 51 rotatably connected to the protective plate 3. Two sections of threads with opposite directions are provided on the outer side wall of the threaded rod 51. A sleeve block 52 is threadedly connected to the outer side wall of the threaded rod 51. There are two sleeve blocks 52, and the two sleeve blocks 52 are symmetrically distributed with the central axis of the conveyor belt 2 as the center. A bottom rod 53 is fixedly connected to the bottom of the sleeve block 52. The bottom rod 53 is located at the center of the bottom of the sleeve block 52. An installation plate 54 is fixedly connected to the bottom of the bottom rod 53. The number of the sleeve blocks 52, the bottom rods 53, and the installation plates 54 is equal and they correspond one by one. A guiding roller 55 is fixedly provided on the installation plate 54. There are two groups of guiding rollers 55, and each group of guiding rollers 55 is linearly arrayed on each installation plate 54. One end of the threaded rod 51 is fixedly connected to a motor 59. One end of the threaded rod 51 penetrates through the rear side of the protective plate 3 and is connected to the output end of the motor 59, and the fixed end of the motor 59 is fixedly provided on the rear side wall of the protective plate 3. After the motor 59 operates, the two sleeve blocks 52 move in the adjacent direction, the bottom rod 53 drives the installation plate 54 to move, and the guiding roller 55 moves accordingly, so as to adjust the container to the central axis of the conveyor belt 2, enabling the filling component 4 to accurately fill the container. Secondly, the container during the filling process is clamped and limited to prevent the container from shaking and toppling.
[0027] As Figure 2 shown, an inclined strut 56 is fixedly connected to the top of the installation plate 54. There are two inclined struts 56 arranged obliquely on each installation plate 54, and the top of the inclined strut 56 is fixedly connected to the outer side wall of the bottom rod 53, and the inclined strut 56 is arranged obliquely. The inclined strut 56 increases the stability of the two sides of the installation plate 54 during use.
[0028] As Figures 1-3 shown, an ear plate 58 is fixedly provided on the protective plate 3. One end of the threaded rod 51 away from the motor 59 is rotatably connected to the ear plate 58. The ear plate 58 increases the stability of the rotation of one end of the threaded rod 51 away from the motor 59, enabling the sleeve block 52 to move stably.
[0029] As Figures 1-3 shown, a guiding rod 57 is fixedly connected to the ear plate 58. One end of the guiding rod 57 away from the ear plate 58 is fixedly connected to the inside of the protective plate 3. The guiding rod 57 is slidably connected to the bottom rod 53. The guiding rod 57 increases the stability of the movement of the bottom rod 53, enabling the two bottom rods 53 to accurately move to the adjacent side.
[0030] As Figure 1 、 Figure 3 and Figure 4As shown in the figure, the filling assembly 4 includes a top rod 41 fixedly connected to the top of the protective plate 3. The top of the top rod 41 is fixedly communicated with a material conveying pipe 42. One end of the material conveying pipe 42 away from the top rod 41 is connected to a material conveying pump. The bottom of the top rod 41 is fixedly communicated with a corrugated pipe 43. The bottom of the corrugated pipe 43 is fixedly connected to a filling head 44. After the material conveying pump operates, the liquid is transmitted to the inside of the filling head 44 through the material conveying pipe 42, the top rod 41 and the corrugated pipe 43, so as to fill the container below the filling head 44.
[0031] As Figures 3-4 shown, a collar 45 is fixedly connected to the outer side wall of the filling head 44. A lifting rod 46 is fixedly connected to the outer side wall of the collar 45. The cross section of the lifting rod 46 is U-shaped, and the lifting rod 46 is slidably connected to the protective plate 3. The lifting rod 46 and the collar 45 can adjust the height of the filling head 44, which is convenient for filling containers of different heights.
[0032] As Figure 4 shown, a vertical plate 47 is fixedly connected to the rear side wall of the protective plate 3. A threaded hole 49 is opened on the vertical plate 47. A bolt 48 is threaded through the lifting rod 46. The outer side wall of the bolt 48 is adapted to the inner side wall of the threaded hole 49, and the bolt 48 is threadedly connected to the threaded hole 49. After the lifting rod 46 moves to a suitable position, the bolt 48 is threaded through the vertical plate 47 and the inside of the lifting rod 46, so as to limit the height of the adjusted lifting rod 46.
[0033] Working principle: First, the conveyor belt 2 operates to arrange the containers to be filled on the conveyor belt 2. During the transmission of the containers on the conveyor belt 2, the motor 59 operates, and the two sleeve blocks 52 move towards the adjacent side. The bottom rod 53 drives the mounting plate 54 to move, so that the guide roller 55 moves to fit the outer wall of the container, thereby pushing and adjusting the container to the central axis of the conveyor belt 2, so that the filling assembly 4 fills the container accurately. Secondly, the containers during the filling process are clamped and limited to prevent the containers from shifting during movement. When the left and right containers respectively move to the positions directly below the two filling heads 44, the material conveying pump at one end of the material conveying pipe 42 away from the top rod 41 transmits the liquid to the inside of the top rod 41, and then transmits it to the inside of the filling head 44 through the corrugated pipe 43, and drips from top to bottom through the filling head 44 into the containers on the conveyor belt 2. By driving the collar 45 to adjust through the lifting rod 46, the corrugated pipe 43 changes accordingly. When the bottom of the filling head 44 moves to the top of the container, the vertical plate 47, the bolt 48 and the threaded hole 49 are used in cooperation to limit the lifting rod 46, so as to stabilize the adjusted height of the filling head 44, and further facilitate the filling of containers of different heights.
[0034] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by terms such as "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model.
[0035] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installed", "connected", "coupled" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection or a connection capable of mutual communication; it can be a direct connection, or an indirect connection through an intermediate medium, and it can be the communication inside two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0036] It can be understood that for those of ordinary skill in the art, equivalent substitutions or changes can be made according to the technical solution of the present utility model and its inventive concept, and all such changes or substitutions should fall within the protection scope of the present utility model.
Claims
1. A continuous filling device, characterized in that, It includes a frame (1), a filling assembly (4) for filling containers, and an adjustment assembly (5) for precisely adjusting containers. A conveyor belt (2) is arranged inside the frame (1), a protective plate (3) is fixedly connected to the top of the frame (1), the filling assembly (4) is arranged on the protective plate (3), and the adjustment assembly (5) is arranged inside the protective plate (3). The adjustment assembly (5) includes a threaded rod (51) rotatably connected to the protective plate (3). A sleeve block (52) is threadedly connected to the outer sidewall of the threaded rod (51). A bottom rod (53) is fixedly connected to the bottom of the sleeve block (52). An installation plate (54) is fixedly connected to the bottom of the bottom rod (53). A guide roller (55) is fixedly arranged on the installation plate (54). One end of the threaded rod (51) is fixedly connected to a motor (59), and the fixed end of the motor (59) is fixedly arranged on the rear sidewall of the protective plate (3).
2. The continuous filling device according to claim 1, wherein, An inclined strut (56) is fixedly connected to the top of the installation plate (54), and the top of the inclined strut (56) is fixedly connected to the outer sidewall of the bottom rod (53), and the inclined strut (56) is arranged in an inclined shape.
3. A continuous filling device according to claim 1, wherein, An ear plate (58) is fixedly arranged on the protective plate (3), and one end of the threaded rod (51) away from the motor (59) is rotatably connected to the ear plate (58).
4. The continuous filling device according to claim 3, wherein, A guide rod (57) is fixedly connected to the ear plate (58), and one end of the guide rod (57) away from the ear plate (58) is fixedly connected to the inside of the protective plate (3), and the guide rod (57) is slidably connected to the bottom rod (53).
5. A continuous filling device according to claim 1, wherein, The filling assembly (4) includes a top rod (41) fixedly connected to the top of the protective plate (3). A feed pipe (42) is fixedly connected and communicated to the top of the top rod (41). A bellows (43) is fixedly connected and communicated to the bottom of the top rod (41). A filling head (44) is fixedly connected to the bottom of the bellows (43).
6. The continuous filling device according to claim 5, wherein, A collar (45) is fixedly connected to the outer sidewall of the filling head (44). A lifting rod (46) is fixedly connected to the outer sidewall of the collar (45), and the lifting rod (46) is slidably connected to the protective plate (3).
7. The continuous filling device according to claim 6, characterized in that, A vertical plate (47) is fixedly connected to the rear sidewall of the protective plate (3). A threaded hole (49) is formed in the vertical plate (47). A bolt (48) is threadedly penetrated through the lifting rod (46), and the bolt (48) is threadedly connected to the threaded hole (49).