Foaming board conveying device
The foam board delivery system automates the loading process using a roller-based mechanism, improving efficiency and reducing material handling risks while extending the life of the power shaft.
Patent Information
- Application Number
- CN202422104431.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-29
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-08-29
AI Technical Summary
The existing foamed plates need to be manually pushed into the laminate before lamination, which is inefficient and easy to damage, and cannot be efficiently sent to the plate.
A foam plate conveying device including a frame, a plate feeding mechanism, a roller conveyor and a motor is designed. The foam plate is automatically fed into the laminate by driving the power shaft through the motor to drive the transmission belt, and the support frame and the shield plate are used to ensure stable transmission.
Improve the efficiency of feeding the foam board, reduce manual operation, avoid damage to the foam board, and extend the service life of the equipment.
Smart Images

Figure CN223101746U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of laminators, in particular to a foaming board feeding device. Background Art
[0002] A laminator is a mechanical device that presses multiple layers of materials together. It can be used for laminating a variety of materials. In the production process of foam boards, the foam boards usually need to be drilled, injected, blocked, and finally laminated by a laminator.
[0003] Before lamination, the existing foam boards need to be pushed into the laminator manually. However, due to the large size of the foam boards and the fact that the foam boards are easy to break or fold before lamination, two people are required to hold up both sides of the foam boards at the same time and slowly push them into the laminator. This results in a low efficiency in the manual board delivery method.
[0004] In view of this, the present utility model is proposed. Utility Model Content
[0005] 1. Technical issues to be resolved
[0006] The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide a foaming plate feeding device to solve the problems raised in the above-mentioned background technology.
[0007] (II) Technical solution
[0008] In order to achieve the above-mentioned purpose, the utility model provides a foam board feeding device, comprising: a frame, which can be installed on one side of a laminator; a board feeding mechanism, which includes a mounting frame, a plurality of unpowered rollers, a support frame, a power shaft, a transmission belt and a motor, the mounting frame is fixed in the frame, and a plurality of the unpowered rollers are rotatably connected in the mounting frame, the support frame is provided between every two of the unpowered rollers, the support frame is fixed to the mounting frame, the power shaft is installed on both sides of the support frame, the transmission belt is sleeved between the power shafts, the motor for driving the power shaft to rotate is installed on the support frame, and the support surfaces of the unpowered roller and the transmission belt are in the same horizontal plane; a roller conveyor, fixed on one side of the mounting frame, can transmit the foam board to the board feeding mechanism.
[0009] Optionally, the support frame partially extends out of the mounting frame toward one side of the laminator.
[0010] Optionally, a pre-installed bracket is provided on the frame, the pre-installed bracket is fixed to the frame, and a baffle is installed on the side of the pre-installed bracket facing away from the transmission direction of the roller conveyor.
[0011] Optionally, a support plate is fixed on each of the support frames, and the support plate can support the conveyor belt.
[0012] Optionally, connecting seats are fixed on both sides of the power shaft on the support frame. The connecting seats are located between the two conveyor belts, and the power shaft is rotatably connected to the connecting seats.
[0013] Optionally, an installation block is provided between the connecting seat and the support frame. The connecting seat is bolted to the installation block, and the installation block is fixed to the support frame.
[0014] (III) Beneficial effects
[0015] Compared with the prior art, the present utility model provides a foamed board feeding device, which has the following beneficial effects:
[0016] 1. In the present utility model, the foamed board is placed on the roller conveyor. The roller conveyor transports the foamed board to the multiple non-powered rollers of the feeding mechanism. Then, the motor in the feeding mechanism continuously drives the power shaft to rotate. The rotation of the power shaft drives the conveyor belt to transport the foamed board on the multiple non-powered rollers into the laminator, and the laminator laminates the foamed board. This structure eliminates the need for manual feeding, effectively improving the feeding efficiency and solving the problem in the prior art that two people need to simultaneously lift both sides of the foamed board and slowly push it into the laminator, resulting in low efficiency.
[0017] 2. In the present utility model, multiple support plates support the conveyor belt, enabling the conveyor belt to effectively contact the foamed board on the non-powered rollers and preventing it from sagging due to its own gravity, so that it can transport the foamed board on the non-powered rollers into the laminator.
[0018] 3. In the present utility model, the connecting seat located between the two conveyor belts is rotatably connected to the power shaft, enabling the connecting seat to support different positions of the power shaft, preventing deformation caused by long-term rotation of the power shaft, and increasing the service life of the power shaft. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 Schematic three-dimensional structure diagram of the present utility model;
[0020] Figure 2 Shows Figure 1 The enlarged structural schematic diagram at A in
[0021] Figure 3 Schematic structural diagram of the feeding mechanism;
[0022] Figure 4 Schematic structural diagram of the pre-installed support.
[0023] In the figure: 1. Frame; 2. Mounting rack; 3. Gravity roller; 4. Support frame; 5. Power shaft; 6. Transmission belt; 7. Motor; 8. Roller conveyor; 9. Pre-mounted bracket; 10. Baffle; 11. Support plate; 12. Connecting seat; 13. Mounting block. Detailed implementation mode
[0024] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.
[0025] Embodiment: Please refer to Figures 1 to 4 , a technical solution is provided according to an embodiment of the present invention: a foamed board feeding device, including: a frame 1, which can be installed on one side of a laminator. The frame 1 can be directly fixed to the laminator or stand on one side of the laminator; a feeding mechanism, which includes a mounting rack 2, multiple gravity rollers 3, a support frame 4, a power shaft 5, a transmission belt 6 and a motor 7. The mounting rack 2 is fixed inside the frame 1. Multiple gravity rollers 3 are rotatably connected inside the mounting rack 2. A support frame 4 is provided between every two gravity rollers 3. The support frame 4 is fixed to the mounting rack 2. Power shafts 5 are installed on both sides of the support frame 4. A transmission belt 6 is sleeved between the power shafts 5. A motor 7 for driving the power shaft 5 to rotate is installed on the support frame 4. The supporting surfaces of the gravity rollers 3 and the transmission belt 6 are in the same horizontal plane. By driving the power shaft 5 to rotate through the motor 7, the power shaft 5 drives the transmission belt 6 to transmit the foamed board located on the gravity rollers 3 into the laminator; a roller conveyor 8, which is fixed on one side of the mounting rack 2 and can transmit the foamed board into the feeding mechanism.
[0026] For the foamed board feeding device with the above structure, when in use, the foamed board can be placed on the roller conveyor 8. The roller conveyor 8 transmits the foamed board onto multiple gravity rollers 3 of the feeding mechanism. Then, the motor 7 in the feeding mechanism continuously drives the power shaft 5 to rotate. The rotation of the power shaft 5 drives the transmission belt 6 to transmit the foamed board located on multiple gravity rollers 3 into the laminator, and the laminator laminates the foamed board. This structure does not require manual feeding, effectively improving the feeding efficiency and solving the problem in the prior art that two people need to hold both sides of the foamed board at the same time and slowly push it into the laminator, resulting in low efficiency.
[0027] In this embodiment, when in use, a certain gap is often left between the frame 1 and the laminator. The main purpose is to prevent the laminator part of the structure from easily contacting the frame 1 during the pressing process of the laminator, causing damage, and also to facilitate maintenance. At this time, due to the gap between the frame 1 and the laminator, it is easy for the board to be delivered incompletely, so that the foam board is partially exposed from the laminator, resulting in the need to manually push part of the foam board into the laminator, reducing work efficiency. For this reason, the support frame 4 is partially extended from the mounting frame 2 toward one side of the laminator, thereby reducing the gap between the support frame 4 and the laminator and making the board delivery more complete.
[0028] In this embodiment, a pre-installed bracket 9 is provided on the frame 1, and the pre-installed bracket 9 is fixed to the frame 1, and a baffle plate 10 is installed on the side of the pre-installed bracket 9 away from the transmission direction of the roller conveyor 8. When the roller conveyor 8 delivers the foam board, after the foam board is slowly transmitted to the unpowered roller 3, the baffle plate 10 blocks the foam board to prevent the foam board from falling onto the mounting frame 2 due to inertia. At the same time, the baffle plate 10 can also play a certain correction effect, so that the foam board will not be tilted when it is delivered into the laminator.
[0029] In the present embodiment, in order to prevent the portion of the conveyor belt 6 between the power shafts 5 from sagging due to the influence of gravity and preventing it from contacting the foam board on the unpowered roller 3, thereby affecting the conveyor belt 6 in delivering the foam board, a support plate 11 is fixed on each support frame 4. The conveyor belt 6 is supported by a plurality of support plates 11, so that the conveyor belt 6 can effectively contact the foam board on the unpowered roller 3 and transfer the foam board on the unpowered roller 3 to the laminator.
[0030] In the present embodiment, during the process of the motor 7 driving the power shaft 5 to rotate, due to the influence of the transmission belt 6, the middle part of the power shaft 5 is easily deformed during the long-term rotation process, causing the power shaft 5 to bend and causing damage to the power shaft 5. Connecting seats 12 are fixed on both sides of the power shaft 5 on the support frame 4. The connecting seats 12 are rotatably connected to the power shaft 5 through the connecting seats 12 located between the two transmission belts 6, so that the connecting seats 12 support different positions of the power shaft 5, thereby preventing deformation caused by the long-term rotation of the power shaft 5 and increasing the service life of the power shaft 5.
[0031] In this embodiment, the conveyor belt 6 is the most easily damaged structure of the device as a whole. After the conveyor belt 6 is damaged, the power shaft 5 and the connecting seat 12 are usually removed, and the conveyor belt 6 is replaced. The connecting seat 12 needs to be fixed to the support frame 4. Repeated disassembly is likely to damage the connection between the connecting seat 12 and the support frame 4. At this time, a new support frame 4 needs to be replaced or holes need to be drilled at other positions of the support frame 4 to install the connecting seat 12 on the support frame 4, but this will also increase the maintenance cost. Therefore, an installation block 13 is fixed between the connecting seat 12 and the support frame 4. The connecting seat 12 is bolted and fixed to the installation block 13. The installation block 13 serves as a buffer installation area on the support frame 4. If the installation block 13 is damaged, it can be cut and re-welded to increase the fault tolerance.
[0032] Working principle: Place the foam board to be laminated on the roller conveyor 8. The roller conveyor 8 transports the foam board to be laminated to the multiple idle rollers 3 on the mounting frame 2. Due to the setting of the baffle 10, the baffle 10 holds the foam board to be laminated in place, preventing it from being transported outside the mounting frame 2. With its certain alignment function, the foam board to be laminated is transported to the multiple idle rollers 3 of the board feeding mechanism. Since the supporting surfaces of the idle rollers 3 and the conveyor belt 6 are on the same horizontal plane, the motor 7 continuously drives the power shaft 5 to rotate. The rotation of the power shaft 5 drives the conveyor belt 6 to transport the foam board to be laminated on the multiple idle rollers 3 into the laminator, and the laminator laminates the foam board to be laminated.
[0033] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A foamed board feeding device, characterized in that, include: A frame (1) which can be mounted on one side of a laminator; A plate feeding mechanism, comprising a mounting frame (2), a plurality of unpowered rollers (3), a support frame (4), a power shaft (5), a transmission belt (6) and a motor (7), wherein the mounting frame (2) is fixed in the frame (1), a plurality of the unpowered rollers (3) are rotatably connected in the mounting frame (2), a support frame (4) is provided between every two of the unpowered rollers (3), the support frame (4) is fixed to the mounting frame (2), the power shaft (5) is installed on both sides of the support frame (4), the transmission belt (6) is sleeved between the power shafts (5), the motor (7) for driving the power shaft (5) to rotate is installed on the support frame (4), and the support surfaces of the unpowered rollers (3) and the transmission belt (6) are in the same horizontal plane; The roller conveyor (8) is fixed on one side of the mounting frame (2) and can transport the foaming board to the board delivery mechanism.
2. The foam board feeding device according to claim 1, wherein: The support frame (4) partially extends out of the mounting frame (2) toward one side of the laminator.
3. The foamed board feeding device according to claim 1, characterized in that: A pre-installed bracket (9) is provided on the frame (1), the pre-installed bracket (9) is fixed to the frame (1), and a shielding plate (10) is installed on the side of the pre-installed bracket (9) facing away from the transmission direction of the roller conveyor (8).
4. A foamed board feeding device according to claim 1, characterized in that: A support plate (11) is fixed on each of the support frames (4), and the support plate (11) can support the conveyor belt (6).
5. A foamed board feeding device according to claim 1, characterized in that: Connecting seats (12) are fixed on both sides of the power shaft (5) on the support frame (4); the connecting seats (12) are located between the two transmission belts (6); and the power shaft (5) is rotatably connected to the connecting seats (12).
6. The feeding device for foamed boards according to claim 5, wherein: A mounting block (13) is provided between the connecting seat (12) and the supporting frame (4); the connecting seat (12) and the mounting block (13) are bolted together; and the mounting block (13) and the supporting frame (4) are fixed.