Fermentation equipment for white spirit processing

The fermentation device addresses uneven mixing and discharge issues by using a stirrer mechanism and tilting mechanism to enhance mixing uniformity and discharge efficiency in white wine production.

CN223102967UActive Publication Date: 2025-07-15XINJIANG XIYU LIQUOR CO LTD
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Patent Information

Application Number
CN202421803863.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-29
Publication Date
2025-07-15
Estimated Expiration
2034-07-29

AI Technical Summary

Technical Problem

The existing liquor processing and fermentation equipment is difficult to evenly mix raw materials and fermentation agents, and it is difficult to discharge raw materials after fermentation easily, reducing the practicality of the equipment.

Method used

A fermentation equipment for liquor processing is designed, using a mixing motor to drive the agitating shaft and agitating rod to rotate, and combined with a servo motor to drive the support shaft and linkage frame, so that the fermentation barrel can rotate and tilt, achieving uniform mixing and convenient discharge of raw materials, and improving the stability and sealing of agitating through the limiting cylinder and the sealing gasket.

Benefits of technology

It improves the mixing uniformity and speed of raw materials and fermentation agents, enhances the practicality of fermentation equipment, avoids raw material leakage, and improves the operating efficiency of fermentation equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of liquor processing and fermentation, and discloses fermentation equipment for liquor processing, which comprises a support frame and a fermentation barrel positioned on the upper surface of the support frame, the upper surface of the fermentation barrel is covered with a cover body, and the left and right sides of the upper surface of the support frame are fixedly connected with support plates; the top of the inner side face of each supporting plate is rotationally connected with a supporting shaft through a bearing. According to the fermentation equipment for white spirit processing, a stirring motor is arranged to drive a stirring shaft and a stirring rod to rotate, then a servo motor is started, and the output end of the servo motor applies acting force to a driving shaft and two groups of second synchronous wheels, so that a fermentation barrel can flexibly and conveniently rotate by taking the circle center of a supporting shaft as the center; and therefore, the fluidity of the raw materials in the fermentation barrel is effectively improved, namely, the stirring rods can more uniformly and quickly mix the raw materials and the leavening agent, and the uniformity and quickness of mixing of the raw materials and the leavening agent are greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of liquor processing and fermentation, and specifically relates to a fermentation device for liquor processing. Background Art

[0002] Liquor is made from starch or sugary raw materials through processes such as making fermented grains or fermentation followed by distillation. In the process of liquor processing, the fermentation of raw materials is a relatively important step. Different raw materials require different fermenting agents, and during the fermentation of raw materials, it is necessary to mix the raw materials and the fermenting agent evenly.

[0003] The way of mixing raw materials in the existing fermentation equipment is relatively simple. It is not only difficult to evenly mix the raw materials and the fermenting agent, but also difficult to conveniently discharge the raw materials after fermentation, reducing the practicality of the fermentation equipment. Therefore, a fermentation device for liquor processing is proposed. Summary of the Utility Model

[0004] (1) Technical Problems to be Solved

[0005] Aiming at the deficiencies of the existing technology, the utility model provides a fermentation device for liquor processing, which solves the problems raised in the above background art.

[0006] (2) Technical Solutions

[0007] To achieve the above object, the utility model provides the following technical solutions: A fermentation device for liquor processing includes a support frame and a fermentation barrel located on the upper surface of the support frame. A cover body is provided on the upper surface of the fermentation barrel. On the upper surface of the support frame, both the left and right sides are fixedly connected with support plates. At the top of the inner side of each group of support plates, a support shaft is rotatably connected through a bearing. The inner sides of the two support shafts are fixedly connected with a linkage frame whose inner wall is fixedly connected with the outer surface of the fermentation barrel. On the front and rear sides of the upper surface of the cover body, lifting rings are fixedly connected. At the top of the outer surface of the fermentation barrel, four bucket locks are fixedly connected. A driving component is installed on the inner side of the support plate. On the upper surface of the cover body, a sealing gasket and a stirring motor are fixedly connected through bolts. On the lower surface of the cover body, a limiting cylinder is fixedly connected. Inside the limiting cylinder and on the lower surface of the cover body, a stirring shaft is rotatably connected through a bearing. On the outer surface of the stirring shaft, stirring rods that intersect with each other are fixedly connected. The output end of the stirring motor is key-connected to the top end of the stirring shaft.

[0008] Preferably, the bucket lock consists of a lock base, a lock ring, a lock handle, a lock block, and a roller. The inner side of the lock base is welded to the outer surface of the fermentation barrel, and the inner side of the lock block is welded to the outer surface of the cover body.

[0009] Preferably, the center lines of the two support shafts coincide. The center lines of the two support shafts intersect with the center line of the linkage frame, and the included angle between the center lines of the two support shafts and the center line of the linkage frame is ninety degrees.

[0010] Preferably, the driving assembly includes a driving shaft rotatably connected to the bottom of the inner side of the support plate through a bearing, a first synchronous pulley fixedly sleeved on the outer surface of each support shaft, and a servo motor fixedly installed at the bottom of the left side of the left support plate through bolts. Second synchronous pulleys are fixedly sleeved on both the left and right sides of the outer surface of the driving shaft. Adjacent first synchronous pulleys and second synchronous pulleys are connected by a synchronous belt, and the output end of the servo motor is key-connected to the left side surface of the driving shaft.

[0011] Preferably, the outer diameter of the stirring shaft is 1.5 times the outer diameter of the output end of the stirring motor, and the center lines of the output end of the stirring motor and the stirring shaft coincide.

[0012] Preferably, the sizes of the first synchronous pulley and the second synchronous pulley are equal, and the second synchronous pulleys on the left and right sides are symmetric with each other with the longitudinal center line of the driving shaft as the center.

[0013] (III) Beneficial Effects

[0014] Compared with the prior art, the utility model provides a fermentation device for liquor processing, which has the following beneficial effects:

[0015] 1. For the fermentation device for liquor processing, after setting the stirring motor to drive the stirring shaft and the stirring rod to rotate and then starting the servo motor, the output end of the servo motor applies a force to the driving shaft and the two second synchronous pulleys, so that the fermentation barrel can flexibly rotate around the center of the support shaft, thus effectively increasing the fluidity of the raw materials inside the fermentation barrel, enabling the stirring rod to more evenly and quickly mix the raw materials and the fermentation agent, and greatly improving the uniformity and speed of mixing of the raw materials and the fermentation agent.

[0016] 2. For the fermentation device for liquor processing, after separating the cover body from the fermentation barrel, the output end of the servo motor drives a set of driving shafts and two second synchronous pulleys to rotate simultaneously, so that the front and rear support shafts apply forces to the linkage frame and the fermentation barrel at the same time, enabling the fermentation barrel and the linkage frame to conveniently and stably deflect around the center of the support shaft, so that the fermentation barrel can flexibly tilt, and then the raw materials inside the fermentation barrel can be conveniently and effectively discharged, greatly improving the practicability of the fermentation device.

[0017] 3. For the fermentation device for liquor processing, by setting the limit cylinder and the cover body to jointly cooperate to limit the position of the stirring shaft, when the output end of the stirring motor applies a force to the stirring shaft, the stirring shaft can drive the stirring rod to rotate relatively smoothly, thus effectively improving the smoothness of stirring the raw materials. And under the action of the sealing gasket, the sealing performance of the connection between the cover body and the stirring shaft is effectively improved, effectively avoiding the phenomenon of raw material leakage, and further improving the practicability of the fermentation device. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is the structural schematic diagram of the present utility model;

[0019] Figure 2 This is the exploded schematic diagram of the structure of the present utility model except for the support frame;

[0020] Figure 3 This is the exploded schematic diagram of the stirring structure of the present utility model.

[0021] In the figure: 1. Support frame; 2. Fermentation barrel; 3. Support plate; 4. Support shaft; 5. Linkage frame; 6. Cover body; 7. Suspension ring; 8. Hopper lock; 9. Drive shaft; 10. First synchronous pulley; 11. Second synchronous pulley; 12. Synchronous belt; 13. Servo motor; 14. Limiting cylinder; 15. Stirring shaft; 16. Stirring rod; 17. Stirring motor; 18. Sealing gasket. Specific embodiments

[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0023] Please refer to Figures 1 - 3, the present utility model provides a technical solution: a fermentation device for liquor processing, including a support frame 1 and a fermentation barrel 2 located on the upper surface of the support frame 1. A cover body 6 is provided on the upper surface of the fermentation barrel 2. On the left and right sides of the upper surface of the support frame 1, there are fixed connection support plates 3. At the top of the inner side of each group of support plates 3, there is a support shaft 4 rotatably connected through a bearing. The inner sides of the two support shafts 4 are fixedly connected with a linkage frame 5 whose inner wall is fixedly connected with the outer surface of the fermentation barrel 2. On the front and back sides of the upper surface of the cover body 6, there are fixed connection lifting rings 7. At the top of the outer surface of the fermentation barrel 2, there are four fixed connection hopper locks 8. The hopper lock 8 is composed of a lock seat, a lock ring, a lock handle, a lock block, and a roller. The inner side of the lock seat is welded to the outer surface of the fermentation barrel 2, and the inner side of the lock block is welded to the outer surface of the cover body 6. A driving component is installed on the inner side of the support plate 3. The driving component includes a driving shaft 9 rotatably connected through a bearing at the bottom of the inner side of the support plate 3, a first synchronous pulley 10 fixedly sleeved on the outer surface of each support shaft 4, and a servo motor 13 fixedly installed at the bottom of the left side of the left support plate 3 through bolts. On the left and right sides of the outer surface of the driving shaft 9, there are fixedly sleeved second synchronous pulleys 11. The adjacent first synchronous pulley 10 and second synchronous pulley 11 are connected by a synchronous belt 12. The output end of the servo motor 13 is key-connected to the left side surface of the driving shaft 9. On the upper surface of the cover body 6, there are fixed connection sealing gaskets 18 and a stirring motor 17 through bolts. On the lower surface of the cover body 6, there is a fixed connection limit cylinder 14. Inside the limit cylinder 14 and on the lower surface of the cover body 6, there is a stirring shaft 15 rotatably connected through a bearing. On the outer surface of the stirring shaft 15, there are fixedly connected stirring rods 16 that are staggered with each other. The output end of the stirring motor 17 is key-connected to the top end of the stirring shaft 15.

[0024] In the present utility model, in order to enable the driving shaft 9 to drive the first synchronous pulley 10 to rotate smoothly, the size of the first synchronous pulley 10 is set to be equal to the size of the second synchronous pulley 11, which effectively ensures the consistency of the rotation speeds of the first synchronous pulley 10 and the second synchronous pulley 11. And the second synchronous pulleys 11 on the left and right sides are symmetrically arranged with the longitudinal center line of the driving shaft 9 as the center, so that the driving shaft 9 can drive the second synchronous pulleys 11 on the left and right sides to rotate smoothly, greatly improving the smoothness of the linkage of the driving shaft 9, the second synchronous pulley 11, and the first synchronous pulley 10.

[0025] In the present utility model, in order to enable the stirring motor 17 to drive the stirring shaft 15 to rotate smoothly, the outer diameter of the stirring shaft 15 is set to be 1.5 times the outer diameter of the output end of the stirring motor 17, and the center line of the output end of the stirring motor 17 coincides with the center line of the stirring shaft 15, so that the output end of the stirring motor 17 can apply the force to the stirring shaft 15 more evenly, effectively improving the smoothness of the movement of the stirring shaft 15 driving the stirring rods 16.

[0026] In the present utility model, in order to enable the two sets of support shafts 4 to drive the linkage frame 5 to rotate smoothly, the center lines of the two sets of support shafts 4 are set to coincide. The center lines of the two sets of support shafts 4 intersect with the center line of the linkage frame 5, and the included angle between the center lines of the two sets of support shafts 4 and the center line of the linkage frame 5 is 90 degrees. In this way, the two sets of support shafts 4 can support and connect the linkage frame 5 more evenly, and effectively improve the smoothness of the movement of the support shafts 4 driving the linkage frame 5.

[0027] The electrical components appearing in this article are all electrically connected to an external main controller and 220V mains power, and the main controller can be a conventional known device such as a computer for control.

[0028] The working principle of the present utility model is as follows:

[0029] S1. Stir the raw materials. Place the raw materials in the fermentation barrel 2, then align the cover body 6 with the fermentation barrel 2, and align the lock block of the hopper lock 8 with the lock ring. After the cover body 6 is closed with the fermentation barrel 2, use the hopper lock 8 to lock the cover body 6 and the fermentation barrel 2. Then start the stirring motor 17, and the output end of the stirring motor 17 drives the stirring shaft 15 and the stirring rod 16 to rotate clockwise relative to the cover body 6 and the limiting cylinder 14 to stir the raw materials.

[0030] S2. Start the servo motor 13. The output end of the servo motor 13 drives the drive shaft 9 and the two sets of second synchronous wheels 11 to rotate clockwise, so that the second synchronous wheels 11 on the front and rear sides can simultaneously apply forces to the first synchronous wheels 10 on the front and rear sides through the synchronous belts 12 on the front and rear sides respectively. Then the first synchronous wheels 10 on the front and rear sides drive the support shafts 4 on the front and rear sides to rotate clockwise at the same time. The two sets of support shafts 4 apply forces to the linkage frame 5 and the fermentation barrel 2 at the same time, so that the fermentation barrel 2 can rotate with the rotation of the linkage frame 5 and the support shafts 4, effectively improving the fluidity of the raw materials inside the fermentation barrel 2 and enabling the stirring rod 16 to stir the raw materials more evenly.

[0031] S3. Discharge the raw materials. After the raw materials are stirred, connect an external hoisting device to the lifting ring 7. Then unlock the cover body 6 and the fermentation barrel 2, and then lift the cover body 6, the limiting cylinder 14, the stirring shaft 15, the stirring rod 16, the sealing gasket 18 and the stirring motor 17. Then start the servo motor 13, and the servo motor 13 continues to drive the drive shaft 9 to rotate clockwise, so that the linkage frame 5 can continue to drive the fermentation barrel 2 to rotate clockwise, so that the fermentation barrel 2 can be tilted conveniently and stably, and the raw materials inside the fermentation barrel 2 can be discharged conveniently.

[0032] In summary, for the fermentation equipment used in liquor processing, after setting the stirring motor 17 to drive the stirring shaft 15 and the stirring rod 16 to rotate and then starting the servo motor 13, the output end of the servo motor 13 applies a force to the drive shaft 9 and the two groups of second synchronous wheels 11, so that the fermentation barrel 2 can flexibly rotate around the center of the support shaft 4. Thus, the fluidity of the raw materials inside the fermentation barrel 2 is more effectively increased, and the stirring rod 16 can more evenly and quickly mix the raw materials and the fermentation agent, greatly improving the uniformity and speed of the mixing of the raw materials and the fermentation agent. After setting the cover body 6 to be separated from the fermentation barrel 2, the output end of the servo motor 13 drives a group of drive shafts 9 and two groups of second synchronous wheels 11 to rotate simultaneously, so that the support shafts 4 on the front and rear sides simultaneously apply forces to the linkage frame 5 and the fermentation barrel 2, enabling the fermentation barrel 2 and the linkage frame 5 to deflect conveniently and stably around the center of the support shaft 4, so that the fermentation barrel 2 can be flexibly tilted, and then the raw materials inside the fermentation barrel 2 can be discharged conveniently and effectively, greatly improving the practicability of the fermentation equipment. By setting the limit cylinder 14 and the cover body 6 to cooperate with each other to limit the position of the stirring shaft 15, when the output end of the stirring motor 17 applies a force to the stirring shaft 15, the stirring shaft 15 can drive the stirring rod 16 to rotate relatively smoothly, thereby more effectively improving the stability of stirring the raw materials. And under the action of the sealing gasket 18, the sealing performance of the connection between the cover body 6 and the stirring shaft 15 is more effectively improved, effectively avoiding the phenomenon of raw material leakage and further improving the practicability of the fermentation equipment.

[0033] In the description of the present invention, it should be noted that unless otherwise clearly specified and limited, the terms "installation", "connection", and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood through specific situations.

[0034] The above has described the preferred embodiments of this patent in detail, but this patent is not limited to the above embodiments. Within the scope of knowledge possessed by those of ordinary skill in the art, various changes can also be made without departing from the gist of this patent.

Claims

1. A fermentation device for liquor processing, comprising a support frame (1) and a fermentation barrel (2) located on the upper surface of the support frame (1), wherein a cover body (6) is covered on the upper surface of the fermentation barrel (2), and it is characterized in that: On the upper surface of the support frame (1), support plates (3) are fixedly connected to both the left and right sides. At the top of the inner side of each group of support plates (3), support shafts (4) are rotatably connected through bearings. On the inner sides of the two support shafts (4), a linkage frame (5) with an inner wall fixedly connected to the outer surface of the fermentation barrel (2) is fixedly connected. On the front and rear sides of the upper surface of the cover body (6), suspension rings (7) are fixedly connected. On the top of the outer surface of the fermentation barrel (2), four car body locks (8) are fixedly connected. A driving component is installed on the inner side of the support plate (3). On the upper surface of the cover body (6), a sealing gasket (18) and a stirring motor (17) are fixedly connected through bolts. On the lower surface of the cover body (6), a limiting cylinder (14) is fixedly connected. Inside the limiting cylinder (14) and on the lower surface of the cover body (6), a stirring shaft (15) is rotatably connected through a bearing. On the outer surface of the stirring shaft (15), stirring rods (16) that intersect each other are fixedly connected. The output end of the stirring motor (17) is key-connected to the top end of the stirring shaft (15).

2. A fermentation device for liquor processing according to claim 1, characterized in that: The car body lock (8) consists of a lock base, a lock ring, a lock handle, a lock block, and a roller. The inner side of the lock base is welded to the outer surface of the fermentation barrel (2), and the inner side of the lock block is welded to the outer surface of the cover body (6).

3. A fermentation device for liquor processing according to claim 1, characterized in that: The center lines of the two support shafts (4) coincide. The center lines of the two support shafts (4) intersect with the center line of the linkage frame (5), and the included angle between the center lines of the two support shafts (4) and the center line of the linkage frame (5) is ninety degrees.

4. A fermentation device for liquor processing according to claim 1, characterized in that: The driving component includes a driving shaft (9) rotatably connected through a bearing to the bottom of the inner side of the support plate (3), a first synchronous pulley (10) fixedly sleeved on the outer surface of each support shaft (4), and a servo motor (13) fixedly installed through bolts at the bottom of the left side of the left support plate (3). On the left and right sides of the outer surface of the driving shaft (9), second synchronous pulleys (11) are fixedly sleeved. The adjacent first synchronous pulley (10) and second synchronous pulley (11) are connected by a synchronous belt (12). The output end of the servo motor (13) is key-connected to the left side of the driving shaft (9).

5. A fermentation device for liquor processing according to claim 1, characterized in that: The outer diameter of the stirring shaft (15) is one and a half times the outer diameter of the output end of the stirring motor (17). The center line of the output end of the stirring motor (17) coincides with the center line of the stirring shaft (15).

6. A fermentation device for processing liquor according to claim 4, characterized in that: The size of the first synchronous pulley (10) is equal to the size of the second synchronous pulley (11). The second synchronous pulleys (11) on the left and right sides are symmetric with respect to the longitudinal center line of the driving shaft (9).