Film transfer sizing machine capable of uniformly sizing
The membrane transfer coating machine addresses uneven coating and inefficiencies by using synchronized rollers, uniform distribution, and heat-drying systems to achieve high-quality, efficient paper coating with reduced waste.
Patent Information
- Application Number
- CN202421856870.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-02
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-08-02
AI Technical Summary
Traditional glue application methods lead to uneven coatings, and the existing membrane transfer glue applicators have shortcomings in the glue collection and drying effects, which affects product quality and equipment stability.
The motor-driven rubber pressing roller and rubber applying roller are used, combined with the glue spraying device and the rubber scraping cylinder to ensure uniform application of the glue; the drying device generates hot air through the fan and the electric heating wire to accelerate drying; the collection box is designed to collect excess glue, and the dust-proof protection frame ensures cleanliness.
The uniform distribution and rapid drying of glue are achieved, production efficiency and product quality are improved, environmental pollution is reduced, and the long-term and stable operation of the equipment is ensured.
Smart Images

Figure CN223103367U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of papermaking, in particular to a film transfer sizing machine with uniform sizing. Background Art
[0002] In the technical field of papermaking, sizing is a key step, which involves applying one or more layers of coatings on the surface of paper to improve the printing performance, strength, gloss and other physical and chemical properties of the paper. Traditional sizing methods may result in uneven coatings, affecting the quality of the final product. To overcome these challenges, film transfer sizing technology has emerged, which provides a more consistent and controllable coating effect by uniformly transferring the sizing film to the surface of the paper.
[0003] A film transfer sizing machine with uniform sizing disclosed in the publication number CN221142309U includes a bottom plate, a first mounting plate and a second mounting plate. The top of the bottom plate is provided with the first mounting plate, one side of the first mounting plate is provided with the second mounting plate, fixed strips are symmetrically mounted on one side of the first mounting plate, a sizing material collecting box is mounted at the bottom of the fixed strips, a plurality of scraping cylinders are mounted on one side of the first mounting plate, and the scraping cylinders are located above the sizing material collecting box. A hot air drying port is formed on one side of the second mounting plate, and a plurality of heating wires are mounted inside the hot air drying port. Through the rotation and extrusion of the sizing roller and the pressure sizing roller for preliminary uniform treatment, then the paper will be scraped by three consecutive scraping cylinders, and the excess sizing material caused by uneven sizing on the paper will be scraped off. At the same time, the air blown by the fan becomes slightly hot air under the heating of the heating wires, so as to quickly dry the sizing material on the paper, improving the quality of the sizing finished product of the film transfer sizing machine.
[0004] However, there are some deficiencies in the above device during actual use. The collecting box of the device is only mounted below the scraping cylinder, and the excess sizing material generated during spraying, pressure sizing and sizing cannot be collected, which easily causes the sizing material to enter the device, making it difficult to clean and easily affecting the device. The drying device of the device is only set on one side, and the drying effect is not good. Summary of the Utility Model
[0005] To solve the above technical problems, the utility model provides a film transfer sizing machine with uniform sizing.
[0006] The utility model is realized by adopting the following technical solutions: A film transfer sizing machine with uniform sizing includes a bottom plate, the upper surface of the bottom plate is fixedly connected with a mounting plate, drying devices are fixedly connected to both sides of the mounting plate, one side of the bottom plate is fixedly connected with a motor fixing seat, the upper surface of the motor fixing seat is fixedly connected with a motor, and the output end of the motor is in transmission connection with a first pulley;
[0007] The drying device includes a connecting protective cover. An air inlet is provided at the rear end of the connecting protective cover. In the middle of the inner wall of the connecting protective cover, a connecting plate is fixedly connected, and a fan is fixedly connected to the front end of the connecting plate.
[0008] Through the above technical solution, the bottom plate serves as the basic support structure, the mounting plate is fixed on the bottom plate for mounting and supporting other components. The drying device is fixed on both sides of the mounting plate. Hot air is generated by the fan and the heating wire in the connecting protective cover. The motor is fixed on the bottom plate through the motor fixing seat, and its output end is connected to the first pulley.
[0009] As a further improvement of the above solution, an installation shell is fixedly connected to the front end of the connecting protective cover. A heating wire is fixedly connected to the inner wall of the installation shell, and a dust-proof protective frame is fixedly connected to the front end of the heating wire.
[0010] Through the above technical solution, the design of the dust-proof protective frame effectively prevents the entry of dust and impurities, ensures the cleanliness of the gluing area, and improves the product quality.
[0011] As a further improvement of the above solution, a pressure roller and a gluing roller are fixedly connected to the top of the inner wall of the mounting plate in sequence from left to right. One end of both the pressure roller and the gluing roller is fixedly connected to a second pulley, and the second pulley is connected to the first pulley through a belt for transmission.
[0012] Through the above technical solution, the pressure roller and the gluing roller are driven by the motor to ensure the uniformity and consistency of gluing, improve the gluing effect. The belt drive method is simple and reliable, easy to maintain and adjust, and ensures the long-term stable operation of the equipment.
[0013] As a further improvement of the above solution, a feeding roller is fixedly connected to the top of the rear end of the bottom plate, and the feeding roller is adapted to the pressure roller and the gluing roller.
[0014] Through the above technical solution, the feeding roller is fixed to the top of the rear end of the bottom plate and is adapted to the pressure roller and the gluing roller, facilitating the conveying of materials.
[0015] As a further improvement of the above solution, a glue spraying device is fixedly connected to one side of the middle of the inner wall of the mounting plate, a fixing frame is fixedly connected to the other side of the middle of the inner wall of the mounting plate, and several glue scraping cylinders are rotatably connected to the inner wall of the fixing frame.
[0016] Through the above technical solution, the glue scraping cylinders evenly distribute the sprayed glue on the material through rotational movement, further improving the uniformity of gluing and avoiding waste of glue.
[0017] As a further improvement of the above solution, the glue spraying device includes a glue box, the bottom of the glue box is fixedly connected with an air pump, the top of the glue box is fixedly connected with several glue spraying heads, the outer surface of the air pump is fixedly connected with an air pump protection shell, and a glue filling port is clamped on the front of the glue box.
[0018] Through the above technical solution, the glue spraying device evenly sprays the glue on the material surface through the air pump and the glue spraying heads, ensuring the uniformity and consistency of glue application.
[0019] As a further improvement of the above solution, a sliding groove plate is fixedly connected to the bottom of the inner wall of the mounting plate, and a collection box is slidably connected inside the sliding groove plate.
[0020] Through the above technical solution, the collection box is fixed to the bottom of the inner wall of the mounting plate through the sliding groove plate, which is convenient for cleaning and maintenance, ensuring the long-term stable operation of the equipment. The design of the collection box effectively collects the excess glue or waste materials, reduces environmental pollution, and improves production safety.
[0021] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0022] The present utility model realizes the uniform application and rapid drying of the glue by setting a motor to drive the pressure glue roller and the glue application roller, combining the glue spraying device and the glue scraping cylinder, significantly improving the production efficiency. The coordinated operation of the glue spraying device and the glue scraping cylinder ensures the uniform distribution of the glue on the material surface, avoiding the problems of glue waste and uneven glue application, and improving the product quality. The drying device generates hot air through the fan and the heating wire to accelerate the drying of the glue, improving the production efficiency and the glue application effect. The design of the collection box effectively collects the excess glue or waste materials, reduces environmental pollution, improves production safety, is convenient for cleaning and maintenance, and ensures the long-term stable operation of the equipment. Brief Description of the Drawings
[0023] Figure 1 is a schematic diagram of the overall structure of the present utility model;
[0024] Figure 2 is a schematic diagram of the side structure of the present utility model;
[0025] Figure 3 is a schematic diagram of the back structure of the present utility model;
[0026] Figure 4 is a schematic diagram of the main frame structure of the present utility model;
[0027] Figure 5 is a schematic diagram of the drying device structure of the present utility model;
[0028] Figure 6 is a schematic diagram of the glue spraying device structure of the present utility model.
[0029] Main Symbol Explanation:
[0030] 1. Bottom plate; 2. Mounting plate; 3. Drying device; 301. Connection protection cover; 302. Air inlet; 303. Connection plate; 304. Fan; 305. Mounting shell; 306. Heating wire; 307. Dust-proof protection frame; 4. Motor fixing seat; 5. Motor; 6. First pulley; 7. Pressure rubber roller; 8. Glue application roller; 9. Second pulley; 10. Feeding roller; 11. Glue spraying device; 1101. Glue box; 1102. Air pump; 1103. Glue spraying head; 1104. Air pump protection shell; 1105. Glue adding port; 12. Fixed frame; 13. Glue scraping cylinder; 14. Slide groove plate; 15. Collection box. Specific embodiments
[0031] Next, in combination with the accompanying drawings and specific embodiments, the present utility model will be further described. It should be noted that, on the premise of no conflict, the following-described embodiments or technical features can be combined arbitrarily to form new embodiments. Embodiment
[0032] Please refer to Figures 1-6 , a film transfer glue applicator with uniform glue application in this embodiment includes a bottom plate 1, a mounting plate 2 is fixedly connected to the upper surface of the bottom plate 1, drying devices 3 are fixedly connected to both sides of the mounting plate 2, a motor fixing seat 4 is fixedly connected to one side of the bottom plate 1, a motor 5 is fixedly connected to the upper surface of the motor fixing seat 4, and the output end of the motor 5 is drivingly connected to a first pulley 6;
[0033] The drying device 3 includes a connection protection cover 301, an air inlet 302 is opened at the rear end of the connection protection cover 301, a connection plate 303 is fixedly connected to the middle of the inner wall of the connection protection cover 301, a fan 304 is fixedly connected to the front end of the connection plate 303. The bottom plate 1 serves as a basic support structure, the mounting plate 2 is fixed on the bottom plate for installing and supporting other components, the drying devices 3 are fixed on both sides of the mounting plate, and hot air is generated by the fan 304 and the heating wire 306 in the connection protection cover 301. The motor 5 is fixed on the bottom plate through the motor fixing seat 4, and its output end is connected to the first pulley 6.
[0034] The front end of the connection protection cover 301 is fixedly connected to a mounting shell 305, a heating wire 306 is fixedly connected to the inner wall of the mounting shell 305, and a dust-proof protection frame 307 is fixedly connected to the front end of the heating wire 306. The hot air enters through the air inlet 302, is heated by the heating wire, and is blown towards the glue application area through the dust-proof protection frame 307 to accelerate the drying of the glue.
[0035] At the top of the inner wall of the mounting plate 2, a pressure rubber roller 7 and an adhesive application roller 8 are fixedly connected in sequence from left to right. One end of each of the pressure rubber roller 7 and the adhesive application roller 8 is fixedly connected with a second pulley 9. The second pulley 9 is connected to the first pulley 6 through a belt drive. The first pulley 6 is connected to the second pulley 9 on the mounting plate 2 through a belt, thereby driving the pressure rubber roller 7 and the adhesive application roller 8 to rotate. This transmission method ensures the synchronous operation of the pressure rubber roller and the adhesive application roller, achieving uniform adhesive application.
[0036] At the top of the rear end of the bottom plate 1, a feeding roller 10 is fixedly connected. The feeding roller 10 is adapted to the pressure rubber roller 7 and the adhesive application roller 8. The feeding roller 10 is fixed at the top of the rear end of the bottom plate and is adapted to the pressure rubber roller 7 and the adhesive application roller 8 for conveying materials.
[0037] On one side of the middle part of the inner wall of the mounting plate 2, a glue spraying device 11 is fixedly connected. On the other side of the middle part of the inner wall of the mounting plate 2, a fixed frame 12 is fixedly connected. Several scraping rubber cylinders 13 are rotatably connected to the inner wall of the fixed frame 12. The scraping rubber cylinders 13 are fixed in the fixed frame 12 and evenly distribute the sprayed glue on the material through rotational movement, ensuring the uniformity and consistency of adhesive application.
[0038] The glue spraying device 11 includes a glue box 1101. At the bottom of the glue box 1101, an air pump 1102 is fixedly connected. At the top of the glue box 1101, several glue spraying nozzles 1103 are fixedly connected. An air pump protection shell 1104 is fixedly connected to the outer surface of the air pump 1102. A glue filling port 1105 is clamped on the front surface of the glue box 1101. The glue spraying device 11 stores glue through the glue box 1101 and evenly sprays the glue on the material surface through the air pump 1102 and the glue spraying nozzles 1103.
[0039] At the bottom of the inner wall of the mounting plate 2, a chute plate 14 is fixedly connected. A collection box 15 is slidably connected inside the chute plate 14. The collection box 15 is fixed at the bottom of the inner wall of the mounting plate through the chute plate 14 for collecting excess glue or waste materials. This design facilitates cleaning and maintenance, ensuring the long-term stable operation of the equipment.
[0040] In the embodiment of the present application, the implementation principle of a film transfer sizing machine with uniform sizing is as follows: The bottom plate 1 serves as the basic support structure, and the mounting plate 2 is fixed on the bottom plate for installing and supporting other components. The drying device 3 is fixed on both sides of the mounting plate. Hot air is generated by the fan 304 and the heating wire 306 inside the connecting protective cover 301. The hot air enters through the air inlet 302, is heated by the heating wire, and then blows towards the sizing area through the dust-proof protective frame 307 to accelerate the drying of the glue. The motor 5 is fixed on the bottom plate through the motor fixing seat 4, and its output end is connected to the first pulley 6. The first pulley 6 is connected to the second pulley 9 on the mounting plate 2 through a belt, thereby driving the pressure roller 7 and the sizing roller 8 to rotate. This transmission method ensures the synchronous operation of the pressure roller and the sizing roller, achieving uniform sizing. The feeding roller 10 is fixed at the top of the rear end of the bottom plate and is adapted to the pressure roller 7 and the sizing roller 8 for conveying materials. The glue scraping cylinder 13 is fixed inside the fixed frame 12 and evenly distributes the sprayed glue on the materials through rotational movement to ensure the uniformity and consistency of sizing. The glue spraying device 11 stores glue through the glue box 1101 and evenly sprays the glue on the surface of the materials through the air pump 1102 and the glue spraying head 1103. The collection box 15 is fixed at the bottom of the inner wall of the mounting plate through the chute plate 14 for collecting excess glue or waste materials. This design facilitates cleaning and maintenance and ensures the long-term stable operation of the equipment.
[0041] The above-mentioned implementation manners are only the preferred implementation manners of the present utility model and cannot be used to limit the scope of protection of the present utility model. Any non-substantial changes and substitutions made by those skilled in the art based on the present utility model fall within the scope of protection required by the present utility model.
Claims
1. A film transfer sizing machine with uniform sizing, characterized in that, It includes a bottom plate (1), an installation plate (2) is fixedly connected to the upper surface of the bottom plate (1), drying devices (3) are fixedly connected to both sides of the installation plate (2), a motor fixing seat (4) is fixedly connected to one side of the bottom plate (1), a motor (5) is fixedly connected to the upper surface of the motor fixing seat (4), and the output end of the motor (5) is drivingly connected to a first pulley (6); The drying device (3) includes a connection protection cover (301), an air inlet (302) is opened at the rear end of the connection protection cover (301), a connection plate (303) is fixedly connected to the middle of the inner wall of the connection protection cover (301), and a fan (304) is fixedly connected to the front end of the connection plate (303).
2. The film transfer sizing machine with uniform sizing as claimed in claim 1, wherein: An installation shell (305) is fixedly connected to the front end of the connection protection cover (301), a heating wire (306) is fixedly connected to the inner wall of the installation shell (305), and a dust-proof protection frame (307) is fixedly connected to the front end of the heating wire (306).
3. The film transfer sizing machine with uniform sizing as described in claim 1, wherein: A pressure rubber roller (7) and a glue application roller (8) are fixedly connected to the top of the inner wall of the installation plate (2) in sequence from left to right, second pulleys (9) are fixedly connected to one ends of the pressure rubber roller (7) and the glue application roller (8), and the second pulleys (9) are drivingly connected to the first pulley (6) through a belt.
4. The film transfer sizing machine with uniform sizing as described in claim 1, characterized in that: A feeding roller (10) is fixedly connected to the top of the rear end of the bottom plate (1), and the feeding roller (10) is adapted to the pressure rubber roller (7) and the glue application roller (8).
5. The film transfer sizing machine with uniform sizing according to claim 1, characterized in that: A glue spraying device (11) is fixedly connected to one side of the middle of the inner wall of the installation plate (2), a fixing frame (12) is fixedly connected to the other side of the middle of the inner wall of the installation plate (2), and several glue scraping cylinders (13) are rotatably connected to the inner wall of the fixing frame (12).
6. The film transfer sizing machine with uniform sizing according to claim 5, characterized in that: The glue spraying device (11) includes a glue box (1101), an air pump (1102) is fixedly connected to the bottom of the glue box (1101), several glue spraying heads (1103) are fixedly connected to the top of the glue box (1101), an air pump protection shell (1104) is fixedly connected to the outer surface of the air pump (1102), and a glue adding port (1105) is clamped on the front surface of the glue box (1101).
7. The film transfer sizing machine with uniform sizing as described in claim 1, characterized in that: A chute plate (14) is fixedly connected to the bottom of the inner wall of the installation plate (2), and a collection box (15) is slidably connected to the inside of the chute plate (14).
Citation Information
Patent Citations
Film transfer sizing machine capable of uniformly sizing
CN221142309U