Wind power component fault monitoring device

The monitoring device enables simultaneous inspection of both sides of wind turbine blades using a rotating mechanism, addressing inefficiencies and potential damage in existing methods, ensuring high-efficiency and safety.

CN223104704UActive Publication Date: 2025-07-15DATANG HEBEI NEW ENERGY ZHANGBEI
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Patent Information

Application Number
CN202421890300.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-06
Publication Date
2025-07-15
Estimated Expiration
2034-08-06

AI Technical Summary

Technical Problem

When monitoring wind power blades before installation, the prior art can only monitor one side, resulting in low monitoring efficiency and easy damage to the blades if it needs to be turned over.

Method used

A wind power component fault monitoring device is designed, including a monitoring mechanism and a driving mechanism. By rotating the motor, the driving gears and chains can be driven by all-round monitoring of wind power blades and avoid flip damage.

Benefits of technology

It realizes efficient and comprehensive monitoring, shortens monitoring time, does not cause damage to the blades, and improves monitoring efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a wind power component fault monitoring device, which comprises a frame, the frame comprises a transverse plate, two ends of the transverse plate are fixedly connected with vertical plates, and the middle part of the side wall of the transverse plate is fixedly connected with a plurality of supporting plates; the monitoring mechanism is used for monitoring faults of the wind-electric fan blades and comprises a circular ring arranged below the transverse plate, the cross section of the circular ring is U-shaped, a gear ring is rotationally connected into the circular ring, a monitoring camera is fixedly connected to the inner side wall of the gear ring, a through hole is formed in the circular ring in a penetrating mode, and the monitoring camera is fixedly connected to the inner side wall of the gear ring. Two fixing plates are fixedly embedded in the side wall of the through hole, a driving gear is arranged between the two fixing plates, a rotating motor is installed on the side wall of one fixing plate, and a driving shaft of the rotating motor rotationally penetrates through the fixing plate and is coaxially and fixedly connected with the driving gear. The wind power blade monitoring device can monitor the wind power blade while moving, the monitoring efficiency is high, and the wind power blade cannot be damaged.
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Description

Technical Field

[0001] The utility model relates to the technical field of wind power generation, in particular to a fault monitoring device for wind power components. Background Technique

[0002] Wind power generation refers to converting the kinetic energy of the wind into electrical energy. Wind energy is a clean and pollution-free renewable energy source that has been utilized by people for a long time. It is mainly used to pump water and grind flour through windmills. What people are interested in is how to use the wind to generate electricity. Using wind power generation is very environmentally friendly, and the wind energy reserve is huge, so it has been increasingly valued by countries around the world.

[0003] Before the wind power blades are installed, it is necessary to monitor whether they are abnormal to avoid faults after installation. When monitoring both sides of the wind power blades, only one side of the wind power blades can be monitored at the same time. After the monitoring is completed, the other side of the wind power blades is monitored. The monitoring takes a long time and the monitoring efficiency is low. Moreover, during the monitoring process, the wind power blades need to be turned over, which is easy to damage the wind power blades.

[0004] Therefore, we propose a fault monitoring device for wind power components to solve the above problems. Content of the Utility Model

[0005] The purpose of the utility model is to provide a fault monitoring device for wind power components to solve the problems raised in the above background technique.

[0006] To achieve the above purpose, the utility model provides the following technical solutions:

[0007] A fault monitoring device for wind power components, including a frame, the frame includes a cross plate, both ends of the cross plate are fixedly connected with vertical plates, and a plurality of support plates are fixedly connected to the middle part of the side wall of the cross plate;

[0008] A monitoring mechanism for monitoring faults of wind power fan blades. The monitoring mechanism includes a ring arranged below the cross plate. The cross section of the ring is U-shaped. A toothed ring is rotatably connected inside the ring. A monitoring camera is fixedly connected to the inner side wall of the toothed ring. A through hole is provided through the ring. Two fixing plates are fixedly embedded on the side wall of the through hole. A driving gear is arranged between the two fixing plates. A rotating motor is installed on the side wall of one of the fixing plates. The driving shaft of the rotating motor rotates through the fixing plate and is coaxially fixedly connected with the driving gear. An annular tooth groove meshing with the driving gear is provided on the toothed ring;

[0009] The driving mechanism is used to drive the circular ring. The driving mechanism includes four sprockets, and the four sprockets are respectively fixedly connected to two vertical plates. A transmission mechanism is used for driving connection between the two sprockets on the right vertical plate. A driving motor is installed outside one of the sprockets, and the driving shaft of the driving motor is fixedly connected to the sprocket coaxially. U-shaped plates are fixedly connected to both the upper and lower ends of the circular ring. A limiting plate is slidably connected inside the U-shaped plate, and both ends of the limiting plate are fixedly connected to the two vertical plates. The same chain is fixedly connected to the left and right ends of the U-shaped plate, and the chain penetrates through the two vertical plates and is respectively in driving connection with the two sprockets.

[0010] Further, the transmission mechanism includes two belt pulleys, the two belt pulleys are respectively fixedly connected to the two sprockets coaxially, and a synchronous belt is used for driving connection between the two belt pulleys.

[0011] Further, an installation head for installing a wind power fan blade is provided on the side wall of one of the vertical plates.

[0012] Further, a through hole matching the chain is provided through the U-shaped plate.

[0013] Further, a plurality of convex plates are slidably connected to the lower end of the limiting plate, elastic ropes are fixedly connected between the two vertical plates and the convex plates, and the plurality of convex plates are fixedly connected to the elastic ropes.

[0014] Compared with the prior art, the beneficial effects of the present utility model are at least as follows:

[0015] By providing a monitoring mechanism and a driving mechanism, the driving gear is driven to rotate by the rotating motor, the toothed ring is driven to rotate by the driving gear, the monitoring camera is driven to rotate by the toothed ring, the driving motor drives a plurality of sprockets and the chain to rotate, the chain drives the U-shaped plate to move, and the U-shaped plate drives the circular ring to move, so that the wind power blades can be monitored in all directions while moving. The monitoring time required is short, the monitoring efficiency is high, and the wind power blades do not need to be turned over during the monitoring process, and the wind power blades will not be damaged.

[0016] The present utility model can monitor the wind power blades while moving, the monitoring efficiency is high, and the wind power blades will not be damaged. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a front structural schematic diagram of the first embodiment in the present utility model;

[0018] Figure 2 It is a back structural schematic diagram of the first embodiment in the present utility model;

[0019] Figure 3 It is a side structural perspective view of the first embodiment in the present utility model;

[0020] Figure 4 It is a structural perspective view of the monitoring mechanism in the first embodiment of the present utility model;

[0021] Figure 5 It is a structural schematic diagram of the U-shaped plate in the first embodiment of the present utility model;

[0022] Figure 6 It is a structural schematic diagram of the second embodiment of the present utility model;

[0023] Figure 7 It is a structural schematic diagram of the convex plate in the second embodiment of the present utility model.

[0024] As shown in the figure: 1. Frame; 2. Horizontal plate; 3. Vertical plate; 4. Support plate; 5. Monitoring mechanism; 6. Ring; 7. Tooth ring; 8. Monitoring camera; 9. Through hole; 10. Fixed plate; 11. Driving gear; 12. Rotating motor; 13. Driving mechanism; 14. Sprocket; 15. Transmission mechanism; 16. Driving motor; 17. U-shaped plate; 18. Limiting plate; 19. Chain; 20. Belt pulley; 21. Mounting head; 22. Through hole; 23. Convex plate; 24. Elastic rope. Specific embodiments

[0025] The present utility model will be described in detail below in conjunction with the specific embodiments shown in the accompanying drawings. However, these embodiments do not limit the present utility model, and any structural, method, or functional transformation made by those of ordinary skill in the art based on these embodiments is included in the protection scope of the present utility model.

[0026] Please refer to Figures 1 to 5 , a wind power component fault monitoring device, including a frame 1, the frame 1 includes a horizontal plate 2, both ends of the horizontal plate 2 are fixedly connected with vertical plates 3. It should be noted that, on the side wall of one of the vertical plates 3, there is a mounting head 21 for mounting a wind turbine blade. It should be noted that, since the mass of the wind turbine blade is small, it can be directly mounted and supported through the mounting head 21. In the middle part of the side wall of the horizontal plate 2, a plurality of support plates 4 are fixedly connected;

[0027] When monitoring the upper side of the wind turbine blades, the wind turbine blades need to be flipped, which may easily cause damage to the wind turbine blades. For this purpose, a monitoring mechanism 5 is provided for fault monitoring of the wind turbine blades. The monitoring mechanism 5 includes a circular ring 6 arranged below the horizontal plate 2. The cross section of the circular ring 6 is U-shaped. A gear ring 7 is rotatably connected inside the circular ring 6. A monitoring camera 8 is fixedly connected to the inner wall of the gear ring 7. A through hole 9 is penetrated through the circular ring 6. Two fixed plates 10 are fixedly embedded on the side walls of the through hole 9. A driving gear 11 is provided between the two fixed plates 10. A rotating motor 12 is installed on the side wall of one of the fixed plates 10. The driving shaft of the rotating motor 12 rotates through the fixed plate 10 and is coaxially fixedly connected to the driving gear 11. The gear ring 7 is provided with an annular tooth groove meshing with the driving gear 11.

[0028] Through the above technical features, the rotating motor 12 drives the driving gear 11 to rotate, the driving gear 11 drives the gear ring 7 to rotate, and the gear ring 7 drives the monitoring camera 8 to rotate, so that the rotating motor 12 can rotate around the wind turbine blade to monitor both sides thereof.

[0029] When monitoring the wind turbine blades, it is necessary to monitor them in all directions. For this purpose, a driving mechanism 13 is provided to drive the ring 6. The driving mechanism 13 includes four sprockets 14, which are respectively fixedly connected to the two vertical plates 3. The two sprockets 14 on the right vertical plate 3 are connected by a transmission mechanism 15. Specifically, the transmission mechanism 15 includes two pulleys 20, which are respectively coaxially fixedly connected to the two sprockets 14. The two pulleys 20 are connected by a synchronous belt transmission, one of which is A driving motor 16 is installed outside the sprocket 14, and the driving shaft of the driving motor 16 is coaxially fixedly connected to the sprocket 14. The upper and lower ends of the ring 6 are fixedly connected with a U-shaped plate 17. It is worth mentioning that the U-shaped plate 17 is penetrated by a through hole 22 matching the chain 19, and a limit plate 18 is slidably connected inside the U-shaped plate 17. The two ends of the limit plate 18 are fixedly connected to the two vertical plates 3. The left and right ends of the U-shaped plate 17 are fixedly connected with the same chain 19, and the chain 19 penetrates the two vertical plates 3 and is respectively connected to the two sprockets 14 for transmission.

[0030] Through the above technical features, the driving motor 16 drives the multiple sprockets 14 and the chain 19 to rotate, the chain 19 drives the U-shaped plate 17 to move, and the U-shaped plate 17 drives the ring 6 to move, so that the wind turbine blades can be monitored in all directions while moving.

[0031] Embodiment 2

[0032] See also Figures 6 to 7 The difference between this embodiment and the first embodiment is that: the lower end of the limiting plate 18 is slidably connected to multiple convex plates 23, and elastic ropes 24 are fixedly connected between the two vertical plates 3 and the convex plates 23, and the multiple convex plates 23 are fixedly connected to the elastic ropes 24.

[0033] What is superior to the first embodiment in this embodiment is that during the transmission of the chain 19, due to the long span of the chain 19, the chain 19 sags greatly under its own gravity, which is likely to interfere with the movement of the ring 6. By providing the convex plate 23, the chain 19 is confined within the convex plate 23, and the situation of severe sagging will not occur, and the movement of the ring 6 will not be interfered during monitoring.

[0034] It should be understood that although this specification is described according to embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other implementation manners that can be understood by those skilled in the art.

[0035] The series of detailed descriptions listed above are only specific descriptions of the feasible implementation manners of the present invention, and they are not used to limit the protection scope of the present invention. Any equivalent implementation manners or changes made without departing from the technical spirit of the present invention should be included within the protection scope of the present invention.

Claims

1. A wind power component fault monitoring device, characterized in that: include, A frame (1), the frame (1) comprising a horizontal plate (2), both ends of the horizontal plate (2) being fixedly connected to vertical plates (3), and a plurality of support plates (4) being fixedly connected to the middle portion of the side wall of the horizontal plate (2); A monitoring mechanism (5) is used for monitoring faults of wind turbine blades. The monitoring mechanism (5) comprises a circular ring (6) arranged below the horizontal plate (2). The cross section of the circular ring (6) is U-shaped. A gear ring (7) is rotatably connected inside the circular ring (6). A monitoring camera (8) is fixedly connected to the inner wall of the gear ring (7). A through hole (9) is penetrated through the circular ring (6). Two fixed plates (10) are fixedly embedded on the side wall of the through hole (9). A driving gear (11) is provided between the two fixed plates (10). A rotating motor (12) is installed on the side wall of one of the fixed plates (10). The driving shaft of the rotating motor (12) rotatably penetrates the fixed plate (10) and is coaxially fixedly connected to the driving gear (11). The gear ring (7) is provided with an annular tooth groove meshing with the driving gear (11). A driving mechanism (13) is used to drive the circular ring (6). The driving mechanism (13) comprises four sprocket wheels (14). The four sprocket wheels (14) are respectively fixedly connected to the two vertical plates (3). The two sprocket wheels (14) on the right vertical plate (3) are connected in transmission via a transmission mechanism (15). A driving motor (16) is mounted outside one of the sprocket wheels (14). The driving shaft of the driving motor (16) is coaxially fixedly connected to the sprocket wheel (14). The upper and lower ends of the circular ring (6) are both fixedly connected to a U-shaped plate (17). A limit plate (18) is slidably connected inside the U-shaped plate (17). The two ends of the limit plate (18) are fixedly connected to the two vertical plates (3). The left and right ends of the U-shaped plate (17) are fixedly connected to the same chain (19). The chain (19) passes through the two vertical plates (3) and is respectively connected in transmission to the two sprocket wheels (14).

2. The fault monitoring device for a wind power component according to claim 1, wherein: The transmission mechanism (15) comprises two pulleys (20), the two pulleys (20) are respectively coaxially fixedly connected to two sprockets (14), and the two pulleys (20) are connected via a synchronous belt transmission.

3. The fault monitoring device for a wind power component according to claim 1, characterized in that: A mounting head (21) for mounting a wind turbine fan blade is provided on the side wall of one of the vertical plates (3).

4. The fault monitoring device for a wind power component according to claim 1, characterized in that: The U-shaped plate (17) is penetrated by a through hole (22) matching the chain (19).

5. The failure monitoring device for a wind power component according to claim 1, characterized in that: The lower end of the limit plate (18) is slidably connected to a plurality of convex plates (23), and an elastic rope (24) is fixedly connected between the two vertical plates (3) and the convex plates (23), and the plurality of convex plates (23) are fixedly connected to the elastic rope (24).