Device for preventing roller carrier speed reducer from being damaged

The gearbox protection device stabilizes and cools the gearbox using a protective housing and dual-layer copper heat sinks, addressing vibration and dust issues to enhance durability and reduce maintenance.

CN223105217UActive Publication Date: 2025-07-15JIANGSU KAIBO TRANSMISSION EQUIP CO LTD
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Patent Information

Application Number
CN202421925812.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-09
Publication Date
2025-07-15
Estimated Expiration
2034-08-09

AI Technical Summary

Technical Problem

During use, traditional roller frame reducers are susceptible to vibration, impact, overheating and dust impurities, resulting in reduced performance and frequent failures, increasing maintenance costs and reducing production efficiency.

Method used

A device to prevent damage from roller frame reducer is designed, and a stable connection structure between the base and the protective shell is adopted. It combines the clamping components, inner and outer heat dissipation copper plates and heat dissipation fans, and is equipped with a dustproof net to achieve effective protection and heat dissipation.

Benefits of technology

It significantly improves the operating stability and durability of the reducer, reduces maintenance costs and downtime risks, extends service life and improves work efficiency.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223105217U_ABST
    Figure CN223105217U_ABST
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Abstract

The utility model discloses a device for preventing a roller carrier speed reducer from being damaged, which comprises a base, a protective shell is arranged on the upper surface of the base, a connecting box is connected to one side of the outer end of the protective shell, a speed reducing motor body is placed in the protective shell, and a rotating rod is fixedly connected to the output end of the speed reducing motor body. Wherein four groups of through holes are formed in the outer end of the base respectively, and bolts are connected into the through holes in a sleeved mode respectively. According to the utility model, the sealing design of the protective housing and the combination of the heat dissipation groove and the dustproof net on the surface of the protective housing not only ensure the cleanness of the internal environment of the motor, but also improve the reliability of the motor. And performance reduction or faults caused by overheating are avoided through an efficient heat dissipation mechanism, the operation stability and durability of the speed reducer are remarkably improved, and the maintenance cost and the shutdown risk are reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of damaged equipment of speed reducers, in particular to a device for preventing damage to the speed reducer of a roller rack. Background Art

[0002] In industrial production, as a key transmission device, the speed reducer of the roller rack is widely used in various heavy machinery and equipment, such as roller racks, welding equipment, etc. Its stability and durability directly affect production efficiency and product quality. However, traditional roller rack speed reducers often face various challenges during use, such as vibration, impact, overheating, and intrusion of dust and impurities. These factors may lead to a decline in the performance of the speed reducer, frequent failures, or even premature damage, thereby increasing maintenance costs and reducing production efficiency.

[0003] In view of this, research and improvement are carried out on the existing structure and deficiencies, and a device for preventing damage to the speed reducer of a roller rack is provided, with the expectation of achieving a more practical value. Content of the Utility Model

[0004] (I) Technical Problems to be Solved

[0005] In view of the deficiencies of the prior art, the utility model provides a device for preventing damage to the speed reducer of a roller rack, which solves the above problems.

[0006] (II) Technical Solutions

[0007] To achieve the above object, the utility model provides the following technical solution: A device for preventing damage to the speed reducer of a roller rack, including a base. A protective housing is arranged on the upper surface of the base. A connection box is connected to one side of the outer end of the protective housing. A speed reduction motor body is placed inside the protective housing, and a rotating rod is fixedly connected to the output end of the speed reduction motor body. The front end of the rotating rod extends to the outer end of the connection box through the inside of the connection box. Four groups of through holes are respectively opened at the outer ends of the base, and bolts are respectively sleeved inside the through holes. Its characteristics are that;

[0008] A clamping component, fixedly installed on the upper surface of the base, and used for protecting the outer end of the speed reduction motor body.

[0009] Preferably, a plurality of heat dissipation grooves are respectively opened on both sides of the outer end surface of the protective housing, and dust-proof nets I are respectively fixedly installed at the outer ends of the heat dissipation grooves. A ventilation opening is opened at the center of the rear end surface of the protective housing, and a dust-proof net II is fixedly installed at the front end of the ventilation opening. Four sides of the lower end surface of the base are respectively provided with sliding grooves.

[0010] Preferably, screw rods are fixedly connected to the four peripheries of the upper surface of the base, and the outer ends of the screw rods are respectively arranged inside the lower chute of the protective housing, and a first nut is threadedly connected to the upper end of the screw rod.

[0011] Preferably, the clamping assembly includes a fixing plate, a fixing rod and a clamping block. There are two fixing plates, which are respectively arranged at the front ends of the screw rods. A fixing rod is fixedly connected to the inner side surface of the fixing plate. A clamping block is connected to the outer end of the fixing rod in a hinged manner, and the upper end of the clamping block is correspondingly arranged directly above the chute. An opening is formed in the center of the front end of the clamping block, and the opening is respectively clamped to the outer end of the screw rod, and the first nut is rotated for fixation.

[0012] Preferably, a cooling fan is arranged in the center of the connection box, and the center of the cooling fan is fixedly sleeved on the outer end of the rotating rod. A dust-proof net is fixedly installed on the front surface of the connection box.

[0013] Preferably, heat dissipation copper sheets are closely attached to both sides of the outer surface of the reduction motor body. The bottom surface of the lower heat dissipation copper sheet is fixedly connected to the center of the upper surface of the base. Limit rods are fixedly installed around the upper surface of the lower heat dissipation copper sheet, and threads are provided at the upper ends of the limit rods. Through holes are respectively formed around the outer ends of the upper heat dissipation copper sheet.

[0014] Preferably, the upper ends of the limit rods are respectively sleeved inside the through holes of the upper heat dissipation copper sheet, and a second nut is threadedly connected to the top ends of the limit rods, and the lower end of the second nut is closely attached to the upper surface of the heat dissipation copper sheet.

[0015] (III) Beneficial effects

[0016] Compared with the prior art, the present utility model provides a device for preventing damage to a roller frame speed reducer, which has the following beneficial effects:

[0017] 1. Through the carefully designed stable connection structure between the base and the protective housing and the additional reinforcement of the clamping assembly, the device effectively prevents the speed reducer from loosening or being damaged due to vibration or external impact during operation. At the same time, the sealed design of the protective housing and the combination of the heat dissipation grooves and the dust-proof net on its surface not only ensure the cleanliness of the internal environment of the motor, but also avoid performance degradation or failures caused by overheating through an efficient heat dissipation mechanism. The combined action of these designs significantly improves the operating stability and durability of the speed reducer, reduces the maintenance cost and the risk of downtime.

[0018] 2. The device innovatively adopts the design of the linkage between the cooling fan and the rotating rod, as well as the configuration of the inner and outer double-layer cooling copper sheets, realizing the rapid conduction and effective dissipation of the heat of the speed reducer. The cooling fan works automatically with the rotating rod, significantly enhancing the air circulation and heat dissipation effect. The cooling copper sheets utilize their high thermal conductivity to quickly conduct the heat generated by the motor to the base and the air. In addition, the setting of the dust-proof net effectively blocks the entry of dust and other impurities, protecting the internal components from pollution. The comprehensive application of this series of heat dissipation and dust-proof measures effectively reduces the operating temperature of the speed reducer, extends its service life, and improves the overall working efficiency. Brief Description of the Drawings

[0019] Figure 1 It is a schematic diagram of the overall structure of the present utility model;

[0020] Figure 2 It is a schematic diagram of the structure of the clamping component of the present utility model;

[0021] Figure 3 It is a schematic diagram of the inside of the protective housing of the present utility model.

[0022] In the figure: 1, base; 2, protective housing; 3, connection box; 4, bolt; 5, speed reduction motor body; 6, rotating rod; 7, cooling fan; 8, dust-proof net one; 9, dust-proof net two; 10, fixing plate; 11, fixing rod; 12, clamping block; 13, screw; 14, nut one; 15, cooling copper sheet; 16, limiting rod; 17, nut two. Detailed Description of the Preferred Embodiment

[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.

[0024] Please refer to Figures 1-3 , a device for preventing damage to the roller rack speed reducer, including a base 1, a protective housing 2 is arranged on the upper surface of the base 1, a connection box 3 is connected to one side of the outer end of the protective housing 2, a speed reduction motor body 5 is placed inside the protective housing 2, and a rotating rod 6 is fixedly connected to the output end of the speed reduction motor body 5. The front end of the rotating rod 6 extends to the outside of the connection box 3 through the inside of the connection box 3. Among them, four groups of through holes are respectively opened at the outer end of the base 1, and bolts 4 are respectively sleeved inside the through holes. It is characterized in that;

[0025] A clamping component, fixedly installed on the upper surface of the base 1 and used for protecting the outer end of the speed reduction motor body 5.

[0026] Furthermore, a plurality of heat dissipation grooves are respectively formed on both sides of the outer end surface of the protective housing 2, and dust-proof nets I 8 are respectively fixedly installed at the outer ends of the heat dissipation grooves. A ventilation opening is formed in the center of the rear end surface of the protective housing 2, and a dust-proof net II 9 is fixedly installed at the front end of the ventilation opening. Among them, sliding grooves are respectively formed on the peripheral surfaces of the lower ends of the base 1.

[0027] Furthermore, screw rods 13 are respectively fixedly connected to the peripheral surfaces of the upper surface of the base 1, and the outer ends of the screw rods 13 are respectively arranged inside the sliding grooves at the lower ends of the protective housing 2. Among them, nuts I 14 are threadedly connected to the upper ends of the screw rods 13.

[0028] Furthermore, the clamping assembly is composed of a fixing plate 10, a fixing rod 11 and a clamping block 12. There are two fixing plates 10, which are respectively arranged corresponding to the front ends of the screw rods 13. A fixing rod 11 is fixedly connected to the inner side surface of the fixing plate 10. A clamping block 12 is pivotally connected to the outer end of the fixing rod 11. The upper end of the clamping block 12 is respectively arranged directly above the sliding groove. Among them, an opening is formed in the center of the front end of the clamping block 12, and the opening is respectively clamped on the outer ends of the screw rods 13, and the nut I 14 is rotated for fixation.

[0029] Furthermore, a heat dissipation fan 7 is arranged in the center of the connection box 3, and the center of the heat dissipation fan 7 is fixedly sleeved on the outer end of the rotating rod 6. Among them, a dust-proof net is fixedly installed on the front end surface of the connection box 3.

[0030] Furthermore, heat dissipation copper sheets 15 are respectively closely attached to both sides of the outer end surface of the deceleration motor body 5. The bottom surface of the lower heat dissipation copper sheet 15 is fixedly connected to the center of the upper surface of the base 1. Limit rods 16 are respectively fixedly installed around the upper surface of the lower heat dissipation copper sheet 15, and threads are formed at the upper ends of the limit rods 16. Through holes are respectively formed around the outer ends of the upper heat dissipation copper sheets 15.

[0031] Furthermore, the upper ends of the limit rods 16 are respectively sleeved inside the through holes of the upper heat dissipation copper sheets 15. Among them, nuts II 17 are respectively threadedly connected to the tops of the limit rods 16, and the lower ends of the nuts II 17 are closely attached to the upper surface of the heat dissipation copper sheets 15.

[0032] Working principle: First, the whole device is fixed at the required position through the bolts 4 on the base 1. The chute design on the base 1 facilitates the cooperation with the screw 13 at the bottom of the protective housing 2. By rotating the first nut 14, the protective housing 2 is firmly fixed on the base 1 to ensure the stability of the structure. The clamping assembly, through the combination of the fixing plate 10, the fixing rod 11 and the clamping block 12, further enhances the connection strength between the protective housing 2 and the base 1. The opening design on the clamping block 12 allows it to be clamped on the screw 13 and tightened by rotating the first nut 14, providing additional support and stability. The reduction motor body 5 is installed inside the protective housing 2 and transmits power through the rotating rod 6 at the output end. When the reduction motor starts to work, the rotating rod 6 will rotate accordingly, driving external equipment (such as a roller rack) to move. The heat dissipation slots and the first dust-proof net 8 on the surface of the protective housing 2 are designed to allow air circulation, effectively discharging the heat generated by the motor operation. At the same time, the first dust-proof net 8 can block dust from entering and keep the interior clean. The heat dissipation fan 7 inside the connection box 3 is directly fixed on the rotating rod 6 and automatically works as the rotating rod rotates, further enhancing the heat dissipation effect. The air blown by the fan is discharged through the ventilation opening at the rear end of the protective housing 2 and the second dust-proof net 9, forming an effective heat dissipation cycle. The outer surface of the reduction motor body 5 is closely attached with heat dissipation copper sheets 15. Utilizing the high thermal conductivity of copper, the heat generated by the motor is quickly conducted to the base 1 and the air. Through the fastening connection of the upper and lower layers of heat dissipation copper sheets 15, the limiting rods 16 and the second nut 17, the continuity and effectiveness of heat transfer are ensured. The protective housing 2 not only plays a role in protecting the reduction motor body 5 from external impacts and damages, but also prevents impurities such as dust and water from entering the motor interior through its sealing design, extending the service life of the motor. Dust-proof nets are provided at the heat dissipation slots, ventilation openings and the front end of the connection box 3, effectively blocking external impurities from entering and protecting the internal components from contamination.

[0033] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A device for preventing damage to the speed reducer of a roller stand, comprising a base (1), wherein a protective housing (2) is arranged on the upper surface of the base (1), a connection box (3) is connected to one side of the outer end of the protective housing (2), a speed reduction motor body (5) is placed inside the protective housing (2), and a rotating rod (6) is fixedly connected to the output end of the speed reduction motor body (5). The front end of the rotating rod (6) extends to the outer end of the connection box (3) through the inside of the connection box (3). Four groups of through holes are respectively formed at the outer end of the base (1), and bolts (4) are respectively sleeved inside the through holes. It is characterized in that; Further comprising; A clamping component, fixedly installed on the upper surface of the base (1) and used to protect the outer end of the reduction motor body (5).

2. The device for preventing damage to the roller stand reducer according to claim 1, wherein: On both sides of the outer end surface of the protective housing (2), a plurality of heat dissipation grooves are respectively provided, and dust-proof nets one (8) are respectively fixedly installed at the outer ends of the heat dissipation grooves. In the center of the rear end surface of the protective housing (2), a ventilation opening is provided, and a dust-proof net two (9) is fixedly installed at the front end of the ventilation opening. Among them, chutes are respectively provided on the peripheral surfaces around the lower end of the base (1).

3. The device for preventing the damage of the speed reducer of the roller stand according to claim 1, characterized in that: Around the upper surface of the base (1), screw rods (13) are respectively fixedly connected, and the outer ends of the screw rods (13) are respectively arranged inside the chutes at the lower end of the protective housing (2). Among them, nuts one (14) are threadedly connected to the upper ends of the screw rods (13).

4. A device for preventing damage to a roller stand speed reducer according to claim 1, characterized in that: The clamping component is composed of a fixing plate (10), a fixing rod (11) and a clamping block (12). Two fixing plates (10) are provided and are respectively arranged corresponding to the front ends of the screw rods (13). A fixing rod (11) is fixedly connected to the inner surface of the fixing plate (10). A clamping block (12) is pivotally connected to the outer end of the fixing rod (11). The upper end of the clamping block (12) is arranged corresponding to the upper end of the chute. Among them, an opening is provided in the center of the front end of the clamping block (12), and the openings are respectively clamped on the outer ends of the screw rods (13), and the nut one (14) is rotated for fixation.

5. The device for preventing the damage of the roller frame speed reducer according to claim 1, characterized in that: In the center of the connection box (3), a heat dissipation fan (7) is provided, and the center of the heat dissipation fan (7) is fixedly sleeved on the outer end of the rotating rod (6). Among them, a dust-proof net is fixedly installed on the front end surface of the connection box (3).

6. The device for preventing damage to the speed reducer of the roller stand according to claim 1, characterized in that: On both sides of the outer end surface of the reduction motor body (5), heat dissipation copper sheets (15) are respectively closely attached. The bottom surface of the lower heat dissipation copper sheet (15) is fixedly connected to the center of the upper surface of the base (1). Limiting rods (16) are respectively fixedly installed around the upper surface of the lower heat dissipation copper sheet (15), and threads are provided at the upper ends of the limiting rods (16). Through holes are respectively provided around the outer ends of the upper heat dissipation copper sheet (15).

7. A device for preventing damage to the speed reducer of a roller stand according to claim 6, characterized in that: The upper ends of the limiting rods (16) are respectively sleeved inside the through holes of the upper heat dissipation copper sheet (15). Among them, nuts two (17) are respectively threadedly connected to the tops of the limiting rods (16), and the lower ends of the nuts two (17) are closely attached to the upper surface of the heat dissipation copper sheet (15).