Evaporator scale cleaning device

The multi-head filter assembly with interchangeable cartridges and an angle motor addresses filter clogging issues in evaporators, enabling continuous cleaning operations and improved efficiency.

CN223106785UActive Publication Date: 2025-07-15JIANGSU YUNJING ENVIRONMENTAL ENG CO LTD
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Patent Information

Application Number
CN202422273768.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-18
Publication Date
2025-07-15
Estimated Expiration
2034-09-18

AI Technical Summary

Technical Problem

The existing evaporators need to be filtered through a U-shaped filter screen after scaling. After long-term use, the filter screen is prone to clogging, resulting in shutdown and cleaning, reducing cleaning efficiency.

Method used

An evaporator scale cleaning device is designed, including a cleaning drain pipe and a diversion cover group at the lower end of the evaporator shell. The filter element introduced into the multi-head filter frame through the diversion cover group for filtering, and the filter element replacement is controlled by the angle motor to realize the replacement of the filter element without stopping.

Benefits of technology

It realizes rapid replacement of the filter element without shutting down, improves cleaning efficiency, and ensures continuous operation and efficient cleaning of the evaporator.

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Abstract

The utility model relates to the technical field of evaporator cleaning equipment, in particular to an evaporator scale cleaning device which comprises an evaporator shell, a cleaning liquid discharging pipe is arranged at the lower end of the evaporator shell, a flow guide cover set is installed at the lower end of the cleaning liquid discharging pipe, and the flow guide cover set is fixedly connected with the cleaning liquid discharging pipe in a sealed mode. A multi-head filter frame is mounted at the lower end of the flow guide cover group, the multi-head filter frame comprises an outer ring shell and a middle core seat, the outer ring shell and the flow guide cover group are fixedly mounted, and the middle core seat is rotationally mounted in the outer ring shell. According to the utility model, the flow guide cover group is arranged at the lower end of the cleaning liquid discharge pipe of the evaporator shell, sewage is guided into the filter elements in the multi-head filter frame through the flow guide cover group, and then filtering operation can be stably carried out through the filter elements; in this way, different filter elements can be controlled to be rapidly replaced through the angle motor in the filtering process, and the machine does not need to be stopped for operation.
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Description

Technical Field

[0001] The utility model relates to the technical field of evaporator cleaning equipment, in particular to a scale cleaning device for an evaporator. Background Art

[0002] An evaporator transfers the heat energy of a heat source to a medium to be evaporated, and the medium to be evaporated is vaporized and evaporated after being heated on an evaporation heat exchange surface.

[0003] The existing Chinese patent with the publication number CN104667552A discloses an evaporator with a built-in cleaning device, which includes an evaporation mechanism and an aeration device. The evaporation mechanism includes a housing and a plurality of heat exchange tubes located inside the housing. The aeration device includes an aeration pipeline and a gas supply device connected to the aeration pipeline. The evaporator can clean the scale on the surface of the heat exchange tubes in a shutdown state, and can also realize on-line cleaning during the operation of the evaporator by setting the evaporation mechanism and the aeration device into a loop.

[0004] In view of the above related technologies, it is found that after the above evaporator cleans the scale, it needs to filter and collect the filter residue through a U-shaped filter screen. After long-term accumulation, the filter screen is prone to blockage, so it often needs to be shut down for cleaning, and it is impossible to replace without shutting down, which is very inconvenient to operate, and thus reduces the efficiency of scale cleaning of the evaporator. Content of the Utility Model

[0005] The utility model solves the problems in the related technologies and provides a scale cleaning device for an evaporator.

[0006] In order to solve the above technical problems, the utility model is realized through the following technical solutions:

[0007] A scale cleaning device for an evaporator includes an evaporator housing. A cleaning drain pipe is arranged at the lower end of the evaporator housing. A diversion cover group is installed at the lower end of the cleaning drain pipe. The diversion cover group is fixedly and sealingly connected to the cleaning drain pipe. A multi-head filter rack is installed at the lower end of the diversion cover group. The multi-head filter rack includes an outer ring shell and a central core seat. The outer ring shell is fixedly installed with the diversion cover group. The central core seat is rotatably installed in the outer ring shell, and the upper end surface of the central core seat is in contact with the diversion cover group. A plurality of detachable filter elements are installed in the central core seat, and a drain cover group is installed at the lower end surface of the central core seat. The drain cover group is fixedly connected to the outer ring shell.

[0008] As a preferred solution, the diversion cover group includes a top cover plate and a connecting pipe. The connecting pipe is arranged on the upper end surface of the top cover plate, and the connecting pipe is integrally formed with the top cover plate.

[0009] As a preferred solution, the outer ring shell includes an annular shell and connecting ears. The connecting ears are evenly arranged on the outer side surface of the annular shell, and the connecting ears are integrally formed with the annular shell.

[0010] As a preferred solution, a sealed bearing for installing the core seat is arranged on the inner side surface of the annular shell. The outer ring of the sealed bearing is fixedly connected with the annular shell, and the inner ring of the sealed bearing is fixedly connected with the core seat.

[0011] As a preferred solution, a plurality of positioning grooves for installing filter elements are evenly formed in the middle of the core seat along the circumferential direction. An angle motor is fixedly installed on the upper end surface of the top cover plate, and the output end of the angle motor is connected to the center of the core seat.

[0012] As a preferred solution, the drainage cover group includes a bottom cover plate and a liquid outlet pipe. A plurality of matching grooves corresponding to the positioning grooves are formed in the bottom cover plate. The liquid outlet pipe is installed in one of the matching grooves, and the liquid outlet pipe is hermetically and fixedly connected with the bottom cover plate.

[0013] As a preferred solution, outer ring frames corresponding to the connecting double ears are fixedly installed on both the top cover plate and the bottom cover plate. The outer ring frames are fixedly connected with the connecting double ears through bolts.

[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows: By installing a diversion cover group at the lower end of the cleaning drainage pipe of the evaporator housing, the sewage is diverted to the filter elements in the multi-head filter rack through the diversion cover group, and then the filter operation can be stably carried out through the filter elements. A plurality of filter elements are installed in the multi-head filter rack, so that different filter elements can be quickly replaced by controlling the angle motor during the filtering process without stopping the machine for operation, thereby greatly increasing the cleaning efficiency. Moreover, the filter elements during use can be easily taken out from the matching grooves for replacement with new ones, so that continuous cleaning operations can be realized. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is the overall structural schematic diagram of the present utility model;

[0016] Figure 2 is Figure 1 the three-dimensional view of the device shown when the evaporator housing and the cleaning drainage pipe are not installed;

[0017] Figure 3 is Figure 2 the exploded structural schematic diagram of the device shown;

[0018] Figure 4 is Figure 3 the front view of the device shown;

[0019] Figure 5 is the three-dimensional view of the multi-head filter rack of the present utility model.

[0020] In the figure: 1. Evaporator housing; 2. Cleaning drain pipe; 3. Deflector cover group; 31. Top cover plate; 311. Angle motor; 312. Outer ring frame; 32. Connecting pipe; 4. Multi-head filter rack; 41. Outer ring housing; 411. Annular housing; 412. Connecting double ears; 413. Sealing bearing; 42. Core seat; 421. Positioning groove; 5. Drain cover group; 51. Bottom cover plate; 511. Fitting groove; 52. Liquid outlet pipe; 6. Filter element. Detailed implementation mode

[0021] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. The following description of at least one exemplary embodiment is actually only illustrative and in no way limits the present invention and its application or use. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention.

[0022] It should be noted that the terms used herein are only for describing specific implementation modes and are not intended to limit the exemplary implementation modes according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.

[0023] Unless otherwise specifically stated, the relative arrangements, numerical expressions, and numerical values of the components and steps described in these embodiments do not limit the scope of the present invention. At the same time, it should be understood that, for the convenience of description, the dimensions of the various parts shown in the drawings are not drawn in actual proportional relationships. Technologies, methods, and devices known to those of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, the technologies, methods, and devices should be regarded as part of the authorization specification. In all the examples shown and discussed here, any specific value should be construed as merely exemplary and not as a limitation. Therefore, other examples of the exemplary embodiments may have different values. It should be noted that similar reference numerals and letters indicate similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further discussed in subsequent drawings.

[0024] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by orientation words such as "front, rear, upper, lower, left, right", "lateral, vertical, perpendicular, horizontal", and "top, bottom", etc. is usually based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description. Without contrary explanation, these orientation words do not indicate and imply that the device or component referred to must have a specific orientation or be constructed and operated in a specific orientation. Therefore, it cannot be understood as a limitation to the protection scope of the present utility model; the orientation words "inside, outside" refer to the inside and outside relative to the contour of each component itself.

[0025] For the convenience of description, spatial relative terms such as "above...", "over...", "on the upper surface of...", "upper...", etc. can be used here to describe the spatial positional relationship between a device or feature shown in the drawings and other devices or features. It should be understood that the spatial relative terms are intended to include different orientations in use or operation in addition to the orientation described in the drawings for the device. For example, if the device in the drawing is inverted, the device described as "above other devices or structures" or "over other devices or structures" will then be positioned "below other devices or structures" or "under other devices or structures". Thus, the exemplary term "above..." can include both the orientations of "above..." and "below...". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and corresponding interpretations should be made for the spatial relative descriptions used here.

[0026] In addition, it should be noted that using words such as "first", "second", etc. to limit components is only for the convenience of distinguishing the corresponding components. Without separate declaration, the above words have no special meaning. Therefore, it cannot be understood as a limitation to the protection scope of the present utility model.

[0027] Refer to Figure 1 、 Figure 2 and Figure 3As shown in the figure, a scaling cleaning device for an evaporator includes an evaporator housing 1. A cleaning drain pipe 2 is provided at the lower end of the evaporator housing 1. A diversion cover group 3 is installed at the lower end of the cleaning drain pipe 2. The diversion cover group 3 is hermetically and fixedly connected to the cleaning drain pipe 2. A multi-head filter rack 4 is installed at the lower end of the diversion cover group 3. The multi-head filter rack 4 includes an outer ring shell 41 and a core seat 42. The outer ring shell 41 is fixedly installed with the diversion cover group 3. The core seat 42 is rotatably installed in the outer ring shell 41, and the upper end surface of the core seat 42 is in contact with the diversion cover group 3. A number of detachable filter elements 6 are installed in the core seat 42. A drain cover group 5 is installed on the lower end surface of the core seat 42. The drain cover group 5 is fixedly connected to the outer ring shell 41. By providing the cleaning drain pipe 2 at the lower end of the evaporator housing 1, it is convenient to discharge the sewage through the cleaning drain pipe 2 after cleaning the evaporator. At the same time, by fixedly installing the diversion cover group 3 at the lower end of the cleaning drain pipe 2, the sewage in the cleaning drain pipe 2 is guided into the lower multi-head filter rack 4 through the diversion cover group 3 for filtration. By setting the structure of the multi-head filter rack 4, it is ensured that the core seat 42 can be installed through the outer ring shell 41 during use, and it is easy to install the filter elements 6 through the core seat 42 during use. In this way, when the sewage enters the multi-head filter rack 4, it can be filtered through the filter elements 6. By setting the drain cover group 5, it is ensured that the filtered sewage is stably discharged to the outside.

[0028] Refer to Figure 3 As shown in the figure, the diversion cover group 3 includes a top cover plate 31 and a connecting pipe 32. The connecting pipe 32 is provided on the upper end surface of the top cover plate 31, and the connecting pipe 32 is integrally formed with the top cover plate 31. By setting the structure of the diversion cover group 3, it is ensured that the top cover plate 31 can be connected with the cleaning drain pipe 2 through the upper connecting pipe 32 to drain the sewage during use.

[0029] Refer to Figure 3 and Figure 5As shown in the figure, the outer ring shell 41 includes an annular shell 411 and connecting ears 412. The connecting ears 412 are evenly arranged on the outer side surface of the annular shell 411, and the connecting ears 412 and the annular shell 411 are integrally formed. By setting the structure of the outer ring shell 41, it is ensured that the connecting ears 412 are arranged on the annular shell 411, which facilitates the connection and fixation with the diversion cover group 3 and the drainage cover group 5 through the connecting ears 412 during use. A sealing bearing 413 for installing the core seat 42 is arranged on the inner side surface of the annular shell 411. The outer ring of the sealing bearing 413 is fixedly connected with the annular shell 411, and the inner ring of the sealing bearing 413 is fixedly connected with the core seat 42. By setting the sealing bearing 413, it is ensured that the core seat 42 can drive the filter element 6 to rotate and adjust during use, and different filter elements 6 are moved between the connecting pipe 32 and the liquid outlet pipe 52, so that the automatic replacement of the filter element 6 can be realized. A plurality of positioning grooves 421 for installing the filter element 6 are evenly opened in the middle of the core seat 42 along the circumferential direction. An angle motor 311 is fixedly installed on the upper end surface of the top cover plate 31, and the output end of the angle motor 311 is connected to the center of the core seat 42. By setting the positioning grooves 421, it is convenient for the filter element 6 to be stably installed. At the same time, by setting the angle motor 311, it is ensured that the core seat 42 can be stably controlled to rotate at a certain angle.

[0030] Referring to Figure 4 As shown in the figure, the drainage cover group 5 includes a bottom cover plate 51 and a liquid outlet pipe 52. A plurality of mating grooves 511 corresponding to the positioning grooves 421 are opened on the bottom cover plate 51. The liquid outlet pipe 52 is installed in one of the mating grooves 511, and the liquid outlet pipe 52 is hermetically and fixedly connected to the bottom cover plate 51. By setting the structure of the drainage cover group 5, it is ensured that the liquid outlet pipe 52 can be arranged at the lower end of the bottom cover plate 51 during actual use, and the filtered sewage can be stably discharged through the liquid outlet pipe 52 during use. Outer ring frames 312 corresponding to the connecting ears 412 are fixedly installed on both the top cover plate 31 and the bottom cover plate 51. The outer ring frames 312 are fixedly connected to the connecting ears 412 by bolts. By setting the outer ring frames 312, it is ensured that the top cover plate 31 and the bottom cover plate 51 are stably connected and matched with the outer ring shell 41.

[0031] In this embodiment, during the cleaning process of the evaporator, the sewage can be stably discharged through the cleaning drain pipe. The sewage flows into the connecting pipe through the cleaning drain pipe, then enters the filter element of the multi-head filter rack, and then is discharged through the liquid outlet pipe of the drainage cover group after being filtered by the filter element. When there are more dirt and impurities in the sewage, the filter element is often blocked. Therefore, after cleaning for a period of time, the angle motor is started to drive the multi-head filter rack to rotate, so as to rotate a new filter element between the connecting pipe and the liquid outlet pipe. In this way, the new filter element can be used for filtration, and the old one can also be taken out from the mating groove for replacement.

[0032] The above is the preferred embodiment of the present utility model. Those skilled in the art to which the present utility model pertains can also make changes and modifications to the above embodiment. Therefore, the present utility model is not limited to the above specific embodiments, and any obvious improvements, substitutions or variations made by those skilled in the art on the basis of the present utility model all fall within the protection scope of the present utility model.

Claims

1. An evaporator scale cleaning device, comprising an evaporator housing (1), characterized in that: A cleaning drain pipe (2) is provided at the lower end of the evaporator housing (1). A diversion cover group (3) is installed at the lower end of the cleaning drain pipe (2). The diversion cover group (3) is hermetically and fixedly connected to the cleaning drain pipe (2). A multi-head filter rack (4) is installed at the lower end of the diversion cover group (3). The multi-head filter rack (4) includes an outer ring shell (41) and a central core seat (42). The outer ring shell (41) is fixedly installed with the diversion cover group (3). The central core seat (42) is rotatably installed in the outer ring shell (41), and the upper end surface of the central core seat (42) is in contact with the diversion cover group (3). A number of detachable filter elements (6) are installed in the central core seat (42). A drain cover group (5) is installed on the lower end surface of the central core seat (42). The drain cover group (5) is fixedly connected to the outer ring shell (41).

2. The scale cleaning device for an evaporator according to claim 1, characterized in that: The diversion cover group (3) includes a top cover plate (31) and a connecting pipe (32). The connecting pipe (32) is arranged on the upper end surface of the top cover plate (31), and the connecting pipe (32) is integrally formed with the top cover plate (31).

3. The scale cleaning device for an evaporator according to claim 2, wherein: The outer ring shell (41) includes an annular shell (411) and connecting double ears (412). The connecting double ears (412) are evenly arranged on the outer side surface of the annular shell (411), and the connecting double ears (412) are integrally formed with the annular shell (411).

4. An evaporator scaling cleaning device according to claim 3, characterized in that: A sealing bearing (413) for installing the central core seat (42) is arranged on the inner side surface of the annular shell (411). The outer ring of the sealing bearing (413) is fixedly connected to the annular shell (411), and the inner ring of the sealing bearing (413) is fixedly connected to the central core seat (42).

5. The scale cleaning device for an evaporator according to claim 4, characterized in that: A number of positioning grooves (421) for installing the filter elements (6) are evenly formed in the middle of the central core seat (42) along the circumferential direction. An angle motor (311) is fixedly installed on the upper end surface of the top cover plate (31). The output end of the angle motor (311) is connected to the center of the central core seat (42).

6. The scale cleaning device for an evaporator according to claim 5, wherein: The drain cover group (5) includes a bottom cover plate (51) and a liquid outlet pipe (52). A number of matching grooves (511) corresponding to the positioning grooves (421) are formed in the bottom cover plate (51). The liquid outlet pipe (52) is installed in one of the matching grooves (511), and the liquid outlet pipe (52) is hermetically and fixedly connected to the bottom cover plate (51).

7. An evaporator scale cleaning device according to claim 6, characterized in that: Both the top cover plate (31) and the bottom cover plate (51) are fixedly installed with outer ring frames (312) corresponding to the connecting double ears (412). The outer ring frames (312) are fixedly connected to the connecting double ears (412) by bolts.

Citation Information

Patent Citations

  • Evaporator with cleaning device

    CN104667552A