High-bearing-capacity wheel operation testing mechanism

The high load capacity wheel testing system addresses inaccuracy in existing methods by using a drive mechanism and sensors to measure speed and temperature changes, enhancing the precision of load testing and performance assessment.

CN223107248UActive Publication Date: 2025-07-15兰天车轮(连云港)有限公司
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Patent Information

Application Number
CN202422097628.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-28
Publication Date
2025-07-15
Estimated Expiration
2034-08-28

AI Technical Summary

Technical Problem

The existing wheel operating capacity test is inaccurate, which affects the stability and handling of the vehicle, and is difficult to predict the service life.

Method used

A high-load-bearing wheel operation test mechanism is adopted to drive the wheel to rotate by driving the motor, combining photoelectric sensors and temperature sensors to detect the speed and temperature changes of the wheel under different load capacity, and achieve accurate load-bearing capacity testing.

Benefits of technology

It improves the accuracy and reliability of wheel bearing capacity testing, can promptly detect potential problems, and ensure the stability and safety of the vehicle.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a high bearing capacity wheel operation testing mechanism, which relates to the technical field of wheel operation bearing capacity testing and comprises an operation plate, a support is fixedly mounted at the top of the operation plate, a driving motor is fixedly mounted at the top of the support, and a driving rod is fixedly mounted on one side of the outer wall of the driving motor. According to the utility model, the driving motor is started to drive the driving rod and the wheel body to rotate so as to simulate the running state of the wheel, and then according to the requirement of a field test, the bearing block with the set weight is placed in the bearing box, and under the action of the two limiting grooves and the two L-shaped limiting blocks, the wheel is driven to rotate. According to the invention, high bearing capacity is applied when the wheel runs, and then the rotation speed of the wheel before the bearing capacity is applied and the rotation speed data after the bearing capacity is applied are detected and compared under the action of the controller and the photoelectric sensor, so that the bearing capacity test of the wheel during running is realized. Therefore, the use effect of the high-bearing-capacity wheel operation test mechanism is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of wheel running bearing capacity testing, in particular to a high-bearing-capacity wheel running testing mechanism. Background Art

[0002] A wheel is a circular mechanical component, usually composed of a rim and a tire, used to reduce friction and support the movement of a vehicle on the ground. The design of the wheel enables it to roll on the ground, thus effectively transmitting the power and weight of the vehicle.

[0003] In the prior art, the bearing capacity of the wheel is crucial for the stability and controllability of the vehicle. Evaluating the bearing performance of the wheel can obtain a prediction of the service life, timely detect and replace problematic tires, avoid failures at critical moments, and thus maintain the best driving performance. However, due to the inaccurate testing of the running bearing capacity of the existing wheels, the use effect of this high-bearing-capacity wheel running testing mechanism is reduced. Summary of the Utility Model

[0004] The purpose of the utility model is to solve the problem of inaccurate testing of the bearing capacity during the running of the wheel when using the existing equipment, and to propose a high-bearing-capacity wheel running testing mechanism.

[0005] To achieve the above purpose, the utility model adopts the following technical scheme: A high-bearing-capacity wheel running testing mechanism includes an operation board. A support is fixedly installed on the top of the operation board. A driving motor is fixedly installed on the top of the support. A driving rod is fixedly installed on one side of the outer wall of the driving motor. A limiting plate is fixedly installed on the top of the operation board, and the outer surface of the driving rod is movably inserted into the interior of the limiting plate. A wheel body is fixedly installed on the outer surface of the driving rod. Two strip-shaped columns are rotatably connected to the outer surface of the driving rod. Columns are fixedly installed on the tops of the two strip-shaped columns. A connecting plate is fixedly installed between the tops of the two columns.

[0006] Preferably, a load-bearing box is fixedly installed on the top of the connecting plate, and multiple load-bearing blocks are placed at the bottom of the inner wall of the load-bearing box.

[0007] Preferably, two fixing plates are fixedly installed on the top of the operation board, and limiting grooves are formed on one side of the outer walls of the two fixing plates.

[0008] Preferably, L-shaped limiting blocks are movably embedded in the inner surfaces of the two limiting grooves, and the tops of the two L-shaped limiting blocks are fixedly connected to the bottom of the connecting plate.

[0009] Preferably, a support is fixedly installed on the top of the operation board, and a photoelectric sensor is fixedly installed on the top of the support.

[0010] Preferably, a temperature sensor is fixedly installed at the top of the bracket.

[0011] Preferably, a controller is fixedly installed at the top of the operation panel, and one side of the outer wall of the controller is electrically connected to the outer wall of the photoelectric sensor, and one side of the outer wall of the controller is electrically connected to the outer wall of the temperature sensor.

[0012] Compared with the prior art, the advantages and positive effects of the present utility model are as follows:

[0013] 1. In the present utility model, the driving motor is started to drive the driving rod and the wheel body to rotate, so as to simulate the running state of the wheel. Then, according to the needs of on-site tests, load blocks with the set weight are placed in the load-bearing box, and under the action of the two limit slots and the two L-shaped limit blocks, it is equivalent to applying a high bearing capacity when the wheel is running. Then, through the action of the controller and the photoelectric sensor, the rotational speed data of the wheel before applying the bearing capacity and after applying the bearing capacity are detected and compared, so as to realize the bearing capacity test of the wheel during operation. And by replacing the load blocks with different weights, multiple groups of data can be obtained, improving the accuracy of the test data, thereby improving the use effect of the high-bearing-capacity wheel running test mechanism.

[0014] 2. In the present utility model, through the action of the controller and the temperature sensor, the temperature data near the wheel before applying the bearing capacity and the temperature data near the wheel after applying the bearing capacity are detected and compared, and through the change in temperature, the bearing capacity of the wheel during operation is tested, further improving the use effect of the high-bearing-capacity wheel running test mechanism. Description of the Drawings

[0015] Figure 1 is a three-dimensional view of a high-bearing-capacity wheel running test mechanism proposed by the present utility model;

[0016] Figure 2 is a front view of a high-bearing-capacity wheel running test mechanism proposed by the present utility model;

[0017] Figure 3 is a partial view of a high-bearing-capacity wheel running test mechanism proposed by the present utility model;

[0018] Figure 4 is a partial expanded schematic view of a high-bearing-capacity wheel running test mechanism proposed by the present utility model.

[0019] Legend Explanation:

[0020] 1. Operating panel; 2. Support; 3. Driving motor; 4. Driving rod; 5. Limiting plate; 6. Wheel body; 7. Strip-shaped column; 8. Column; 9. Connecting plate; 10. Load-bearing box; 11. Load-bearing block; 12. Fixed plate; 13. Limiting groove; 14. L-shaped limiting block; 15. Bracket; 16. Photoelectric sensor; 17. Temperature sensor; 18. Controller. Detailed implementation mode

[0021] In order to more clearly understand the above-mentioned objects, features and advantages of the present invention, the following further describes the present invention in conjunction with the drawings and embodiments. It should be noted that, without conflict, the embodiments of the present application and the features in the embodiments can be combined with each other.

[0022] In the following description, many specific details are set forth in order to fully understand the present invention. However, the present invention can also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the limitations of the specific embodiments disclosed in the following specification.

[0023] Embodiment 1: As Figures 1-4 shown, the present invention provides a high-load-bearing wheel operation test mechanism, including an operating panel 1. A support 2 is fixedly installed on the top of the operating panel 1. A driving motor 3 is fixedly installed on the top of the support 2. One side of the outer wall of the driving motor 3 is fixedly installed with a driving rod 4. A limiting plate 5 is fixedly installed on the top of the operating panel 1. The outer surface of the driving rod 4 is movably inserted into the inside of the limiting plate 5. A wheel body 6 is fixedly installed on the outer surface of the driving rod 4. Two strip-shaped columns 7 are rotatably connected to the outer surface of the driving rod 4. Columns 8 are fixedly installed at the tops of the two strip-shaped columns 7. A connecting plate 9 is fixedly installed between the tops of the two columns 8. A load-bearing box 10 is fixedly installed on the top of the connecting plate 9. A plurality of load-bearing blocks 11 are placed at the bottom of the inner wall of the load-bearing box 10.

[0024] The effect achieved by the entire Embodiment 1 is that when it is necessary to test the bearing capacity of the wheel during operation, first start the drive motor 3 installed on the support 2, which drives the drive rod 4 to rotate inside the limit plate 5, thereby driving the wheel body 6 to rotate together with the drive rod 4 to achieve the operation of the wheel. Then, both strip-shaped columns 7 are rotatably connected to the drive rod 4, and columns 8 are installed on both strip-shaped columns 7, and a connecting plate 9 is installed between the tops of the two columns 8. Since two fixing plates 12 are installed on the operation board 1, limit grooves 13 are provided on one outer wall side of the two fixing plates 12, and two L-shaped limit blocks 14 installed at the bottom of the connecting plate 9 are movably embedded in the two limit grooves 13. Thus, when a bearing capacity is applied to the connecting plate 9, a bearing capacity can be applied to the connecting plate 9, the two columns 8, and the two strip-shaped columns 7, and then a downward pressure can be applied to the drive rod 4. Then, by adding load blocks 11 of different weights in the load-bearing box 10, different bearing capacities during the operation of the wheel can be achieved. Secondly, a bracket 15 is also installed on the operation board 1, and a photoelectric sensor 16 is installed on the bracket 15. The photoelectric sensor 16 detects the reflection marks or stripes on the wheel, and by emitting a light beam and receiving the reflected light, the sensor detects the change in light and generates a pulse signal. By analyzing the frequency of the pulse, the rotational speed of the wheel can be calculated, so that the rotational speed data of the wheel before and after the application of the bearing capacity can be detected and compared, thereby realizing the test of the bearing capacity during the operation of the wheel, and improving the use effect of the high-bearing-capacity wheel operation test mechanism.

[0025] Embodiment 2: As Figures 2-4 shown, two fixing plates 12 are fixedly installed on the top of the operation board 1, limit grooves 13 are provided on one outer wall side of the two fixing plates 12, L-shaped limit blocks 14 are movably embedded in the inner surfaces of the two limit grooves 13, and the tops of the two L-shaped limit blocks 14 are fixedly connected to the bottom of the connecting plate 9. A bracket 15 is fixedly installed on the top of the operation board 1, a photoelectric sensor 16 is fixedly installed on the top of the bracket 15, a temperature sensor 17 is fixedly installed on the top of the bracket 15, a controller 18 is fixedly installed on the top of the operation board 1, and one outer wall side of the controller 18 is electrically connected to the outer surface of the photoelectric sensor 16, and one outer wall side of the controller 18 is electrically connected to the outer surface of the temperature sensor 17.

[0026] The effect achieved by the entire Embodiment 2 is that since a temperature sensor 17 is also installed on the bracket 15, and the temperature sensor 17 is also electrically connected to the controller 18, as the increase in temperature is closely related to factors such as the actual load-bearing capacity of the wheel, the thermal stability of the tire material, and the presence of excessive wear or damage, etc., by detecting the temperature difference before and after the wheel runs, if the temperature rises significantly in a short period of time, it indicates that the load-bearing capacity during the wheel's operation is approaching the limit, that is, comparing the temperature data near the wheel before applying the load-bearing capacity and the temperature data near the wheel after applying the load-bearing capacity to further test the load-bearing capacity during the wheel's operation, thereby improving the use effect of the high-load-bearing wheel operation testing mechanism.

[0027] Working principle: First, when it is necessary to test the load-bearing capacity during the wheel's operation, since the rotational speed of the wheel and the temperature change on the wheel surface can be used to test the load-bearing capacity of the wheel, a bracket 15 is installed near the wheel during its operation, and a temperature sensor 17 and a photoelectric sensor 16 are installed on the bracket 15. At this time, the drive motor 3 is started to drive the drive rod 4 and the wheel body 6 to rotate, so as to realize the operation of the wheel. Then, load blocks 11 with a set weight are applied in the load-bearing box 10. Since the load-bearing box 10 is installed on the connecting plate 9, and the two L-shaped limit blocks 14 installed at the bottom of the connecting plate 9 are both movably embedded in the two limit grooves 13, a load-bearing capacity can be applied to the connecting plate 9, the two columns 8, and the two strip-shaped columns 7, and thus a downward pressure can be applied to the drive rod 4, which is equivalent to applying a load-bearing capacity during the wheel's operation. At this time, under the mutual cooperation of the photoelectric sensor 16, the temperature sensor 17, and the controller 18, then comparing the data of the rotational speed of the wheel before applying the load-bearing capacity and the rotational speed after applying the load-bearing capacity, and comparing the temperature data near the wheel before applying the load-bearing capacity and the temperature data near the wheel after applying the load-bearing capacity, the load-bearing capacity during the wheel's operation can be tested, improving the use effect of the high-load-bearing wheel operation testing mechanism.

[0028] The above is only the preferred embodiment of the present invention, and it is not a limitation of the present invention in other forms. Any person skilled in the relevant art may use the disclosed technical content to make changes or modifications into equivalent embodiments with equivalent changes and apply them to other fields. However, as long as it does not depart from the technical content of the technical solution of the present invention, any simple modification, equivalent change, and modification made to the above embodiments based on the technical essence of the present invention still fall within the protection scope of the technical solution of the present invention.

Claims

1. A high-load-bearing wheel running test mechanism, characterized in that: It includes an operation panel (1). A support (2) is fixedly installed at the top of the operation panel (1). A driving motor (3) is fixedly installed at the top of the support (2). A driving rod (4) is fixedly installed on one side of the outer wall of the driving motor (3). A limiting plate (5) is fixedly installed at the top of the operation panel (1), and the outer surface of the driving rod (4) is movably inserted into the inside of the limiting plate (5). A wheel body (6) is fixedly installed on the outer surface of the driving rod (4). Two strip-shaped columns (7) are rotatably connected to the outer surface of the driving rod (4). Columns (8) are fixedly installed at the tops of the two strip-shaped columns (7). A connecting plate (9) is fixedly installed between the tops of the two columns (8).

2. The high-load-bearing wheel running test mechanism according to claim 1, characterized in that: A load-bearing box (10) is fixedly installed at the top of the connecting plate (9). A plurality of load-bearing blocks (11) are placed at the bottom of the inner wall of the load-bearing box (10).

3. A high-load-bearing wheel running test mechanism according to claim 2, characterized in that: Two fixing plates (12) are fixedly installed at the top of the operation panel (1). Limit grooves (13) are opened on one side of the outer walls of the two fixing plates (12).

4. A high load-bearing wheel running test mechanism according to claim 3, characterized in that: L-shaped limit blocks (14) are movably embedded in the inner surfaces of the two limit grooves (13), and the tops of the two L-shaped limit blocks (14) are fixedly connected to the bottom of the connecting plate (9).

5. A high-load-bearing wheel running test mechanism according to claim 4, characterized in that: A bracket (15) is fixedly installed at the top of the operation panel (1). A photoelectric sensor (16) is fixedly installed at the top of the bracket (15).

6. The high-load-bearing wheel running test mechanism according to claim 5, wherein: A temperature sensor (17) is fixedly installed at the top of the bracket (15).

7. The high-load-bearing wheel running test mechanism according to claim 6, wherein: A controller (18) is fixedly installed at the top of the operation panel (1). One side of the outer wall of the controller (18) is electrically connected to the outer surface of the photoelectric sensor (16), and one side of the outer wall of the controller (18) is electrically connected to the outer surface of the temperature sensor (17).