Iron core installation tool for motor production and processing

The motor core installation fixture addresses the challenge of aligning and lifting the iron core by using a base, limiting, moving, and fixing mechanisms, ensuring accurate installation without damaging the core.

CN223109846UActive Publication Date: 2025-07-15CHANGZHOU YIBAI KINETIC ENERGY INTELLIGENT TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422091633.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-28
Publication Date
2025-07-15
Estimated Expiration
2034-08-28

AI Technical Summary

Technical Problem

In motor production and processing, it is difficult to accurately align the iron core with the motor case for installation, and it is easy to deviate during installation.

Method used

An iron core installation tool including a limiting mechanism, a moving mechanism and a fixed mechanism is designed. Through the cooperation of the motor and the screw, the alignment and stable installation of the iron core and the motor case are achieved.

Benefits of technology

The accurate alignment of the iron core and the motor case is achieved, avoiding deviation during installation, saving time and effort, and improving installation efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of motor production, in particular to an iron core installation tool for motor production and processing, which is characterized in that a limiting mechanism is arranged on a base, and a plurality of moving grooves are formed in the base; the moving mechanism is arranged on the base; the fixing mechanism is arranged on the moving mechanism; the iron core and the motor shell can be aligned conveniently, and the iron core is prevented from shifting during installation; the iron core can be conveniently lifted without affecting installation, time and labor are saved, and practicability is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of motor production, in particular to a core installation tooling for motor production and processing. Background Art

[0002] In the production and processing of motors, when installing the core, since the core is relatively heavy, it is difficult to lift the core and align it with the motor housing for placement. Using external tools to lift and clamp the core will cause the fixture to affect the placement of the core. Therefore, a core installation tooling for motor production and processing is proposed. Content of the Utility Model

[0003] The purpose of the utility model is to provide a core installation tooling for motor production and processing, which is convenient for aligning the core and the motor housing, avoiding the deviation of the core during installation; convenient for lifting the core without affecting the installation, saving time and effort, and improving the practicability.

[0004] To achieve the above purpose, the utility model adopts the following technical solutions: It includes a base;

[0005] It further includes:

[0006] A limiting mechanism, the limiting mechanism is arranged on the base, and several moving grooves are opened on the base;

[0007] A moving mechanism, the moving mechanism is arranged on the base;

[0008] A fixing mechanism, the fixing mechanism is arranged on the moving mechanism.

[0009] Preferably, the limiting mechanism includes:

[0010] A first motor, the first motor is fixed in a moving groove; the first motor is connected to an external power supply;

[0011] A first screw rod, the number of the first screw rods is several, and they are respectively arranged in the moving grooves. One of the first screw rods is connected to the output shaft of the first motor, and the rest of the first screw rods are rotatably connected in the corresponding moving grooves through bearings;

[0012] A first bevel gear, the number of the first bevel gears is several, and they are respectively fixed at the inner ends of the first screw rods, and several first bevel gears are meshed with each other;

[0013] A first internal thread tube, the number of the first internal thread tubes is several, and they are respectively movably clamped in the moving grooves, and the first internal thread tubes are threadedly sleeved on the first screw rods;

[0014] The first limiting rod, the number of the first limiting rods is several, and they are respectively fixed on the first internally threaded tube; a first rubber pad is fixed on the inner side wall of the first limiting rod.

[0015] Preferably, the moving mechanism includes:

[0016] An electric push rod, which is fixed on the right end of the upper surface of the base and is connected to an external power supply;

[0017] A moving frame, which is fixed on the movable end of the electric push rod; first mounting plates are fixed on both the left and right of the upper surface of the moving frame;

[0018] A second motor, which is fixed on the first mounting plate on the right side and is connected to an external power supply; a second screw rod is connected to the output shaft of the second motor, and the other end of the second screw rod is rotatably connected to the first mounting plate on the left side through a bearing; a second internally threaded tube is sleeved on the second screw rod through a thread;

[0019] A first connecting rod, which is fixed at the bottom of the second internally threaded tube, and the first connecting rod is movably clamped in the through groove of the moving frame;

[0020] A connecting rope, which is fixed at the bottom of the first connecting rod;

[0021] A connecting disk, which is fixed at the bottom of the connecting rope.

[0022] Preferably, several limiting holes are formed in the connecting disk, and several second limiting rods are fixed on the base, and the second limiting rods and the limiting holes are arranged in one-to-one correspondence.

[0023] Preferably, the fixing mechanism includes:

[0024] A third motor, which is fixed at the bottom of the connecting disk; the third motor is connected to an external power supply;

[0025] A turntable, which is connected to the output shaft of the third motor; several clamping blocks are sleeved on the circumferential wall of the turntable, the clamping blocks are in a "C" - shaped structure, and the clamping blocks are connected to the connecting disk through second connecting rods;

[0026] Second mounting plates, the number of the second mounting plates is several, and they are respectively fixed at the bottom of the turntable;

[0027] A fourth motor, which is fixed on the inner side wall of one of the second mounting plates; the fourth motor is connected to an external power supply;

[0028] The third screw rod, the number of the third screw rods is several, one of the third screw rods is connected to the output shaft of the fourth motor, and the rest of the third screw rods are rotatably connected to the corresponding second mounting plates through bearings. The inner ends of the third screw rods are fixed with second bevel gears, and the second bevel gears are meshed with each other. A third internal thread tube is sleeved on the third screw rod through threads; the upper end of the third internal thread tube abuts against the bottom of the turntable;

[0029] The grippers, the number of the grippers is several, and the grippers are respectively fixed at the bottom of the third internal thread tube; the grippers are in a "C" shape, and a second rubber pad is fixed on the outer side wall of the grippers.

[0030] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0031] 1. The limiting mechanism and the moving mechanism are provided, which are convenient for aligning the iron core and the motor housing, and avoiding the offset of the iron core during installation;

[0032] 2. The fixing mechanism is provided, which is convenient for lifting the iron core without affecting the installation, saving time and effort, and improving the practicability. Description of the Drawings

[0033] Figure 1 is a schematic structural diagram of the utility model.

[0034] Figure 2 is a three-dimensional structural diagram of the utility model.

[0035] Figure 3 is a schematic bottom structural diagram of the utility model.

[0036] Figure 4 is Figure 3 the enlarged view of part A in

[0037] Description of the Reference Numerals:

[0038] Base 1, moving groove 1-1, limiting mechanism 2, first motor 2-1, first screw rod 2-2, first bevel gear 2-3, first internal thread tube 2-4, first limiting rod 2-5, first rubber pad 2-6, moving mechanism 3, electric push rod 3-1, moving frame 3-2, first mounting plate 3-3, second motor 3-4, second screw rod 3-5, second internal thread tube 3-6, first connecting rod 3-7, connecting rope 3-8, connecting disc 3-9, limiting hole 3-10, second limiting rod 3-11, fixing mechanism 4, third motor 4-1, turntable 4-2, clamping block 4-3, second connecting rod 4-4, second mounting plate 4-5, fourth motor 4-6, third screw rod 4-7, second bevel gear 4-8, third internal thread tube 4-9, gripper 4-10, second rubber pad 4-11. Detailed Embodiment

[0039] The following will clearly and completely describe the technical solutions in the present utility model in conjunction with the accompanying drawings. The preferred embodiments described are only examples. All other embodiments obtained by those skilled in the art without creative efforts fall within the scope of protection of the present utility model.

[0040] The following specific implementation manner adopts the following technical solutions:

[0041] Please refer to Figures 1-4 , Embodiment 1 of this includes a base 1;

[0042] It further includes:

[0043] A limiting mechanism 2, the limiting mechanism 2 is arranged on the base 1, and several moving grooves 1-1 are opened on the base 1; the limiting mechanism 2 includes:

[0044] A first motor 2-1, the first motor 2-1 is fixed in a moving groove 1-1 by bolts; the first motor 2-1 is connected to an external power supply, and the specific model of the first motor 2-1 is directly purchased, installed and used from the market according to actual usage requirements;

[0045] First screw rods 2-2, the number of the first screw rods 2-2 is several, and they are respectively arranged in the moving grooves 1-1, one of the first screw rods 2-2 is connected to the output shaft of the first motor 2-1, and the remaining first screw rods 2-2 are rotatably connected in the remaining corresponding moving grooves 1-1 through bearings;

[0046] First bevel gears 2-3, the number of the first bevel gears 2-3 is several, and they are respectively fixed at the inner ends of the first screw rods 2-2, and several first bevel gears 2-3 are meshed with each other;

[0047] First internal threaded tubes 2-4, the number of the first internal threaded tubes 2-4 is several, and they are respectively movably clamped in the moving grooves 1-1, and the first internal threaded tubes 2-4 are screwed onto the first screw rods 2-2 through threads;

[0048] First limiting rods 2-5, the number of the first limiting rods 2-5 is several, and they are respectively fixed on the first internal threaded tubes 2-4 by bolts; a first rubber pad 2-6 is adhesively fixed on the inner side wall of the first limiting rod 2-5;

[0049] A moving mechanism 3, the moving mechanism 3 is arranged on the base 1; the moving mechanism 3 includes:

[0050] An electric push rod 3-1, the electric push rod 3-1 is fixed on the upper right end of the upper surface of the base 1 by bolts, the electric push rod 3-1 is connected to an external power supply, and the specific model of the electric push rod 3-1 is directly purchased, installed and used from the market according to actual usage requirements;

[0051] Move the frame 3-2, and the said frame 3-2 is fixed to the movable end of the electric push rod 3-1 by bolts; on the upper surface of the frame 3-2, first mounting plates 3-3 are fixed on both the left and right sides by bolts;

[0052] A second motor 3-4, the said second motor 3-4 is fixed to the right first mounting plate 3-3 by bolts, the second motor 3-4 is connected to an external power supply, and the specific model used for the second motor 3-4 is directly purchased, installed and used from the market according to actual usage requirements; a second screw rod 3-5 is connected to the output shaft of the second motor 3-4, and the other end of the second screw rod 3-5 is rotatably connected to the left first mounting plate 3-3 by a bearing; a second internally threaded tube 3-6 is sleeved on the second screw rod 3-5 by thread;

[0053] A first connecting rod 3-7, the said first connecting rod 3-7 is fixed to the bottom of the second internally threaded tube 3-6 by bolts, and the first connecting rod 3-7 is movably clamped in the through groove of the frame 3-2;

[0054] A connecting rope 3-8, the said connecting rope 3-8 is fixed to the bottom of the first connecting rod 3-7;

[0055] A connecting disc 3-9, the said connecting disc 3-9 is fixed to the bottom of the connecting rope 3-8; a plurality of limiting holes 3-10 are formed in the connecting disc 3-9, and a plurality of second limiting rods 3-11 are fixed on the base 1, and the second limiting rods 3-11 are arranged in one-to-one correspondence with the limiting holes 3-10;

[0056] A fixing mechanism 4, the said fixing mechanism 4 is arranged on the moving mechanism 3; the said fixing mechanism 4 includes:

[0057] A third motor 4-1, the said third motor 4-1 is fixed to the bottom of the connecting disc 3-9 by bolts; the third motor 4-1 is connected to an external power supply, and the specific model used for the third motor 4-1 is directly purchased, installed and used from the market according to actual usage requirements;

[0058] A turntable 4-2, the said turntable 4-2 is connected to the output shaft of the third motor 4-1; a plurality of clamping blocks 4-3 are sleeved on the circumferential wall of the turntable 4-2, the clamping blocks 4-3 are in a "C" shape, and the clamping blocks 4-3 are connected to the connecting disc 3-9 by second connecting rods 4-4;

[0059] Second mounting plates 4-5, the number of the said second mounting plates 4-5 is several, and they are respectively fixed to the bottom of the turntable 4-2 by bolts;

[0060] The fourth motor 4-6 is fixed on the inner side wall of one of the second mounting plates 4-5; the fourth motor 4-6 is connected to an external power supply, and the specific model of the fourth motor 4-6 is directly purchased, installed and used from the market according to actual usage requirements;

[0061] The third screw rods 4-7, the number of the third screw rods 4-7 is several, one of the third screw rods 4-7 is connected to the output shaft of the fourth motor 4-6, and the remaining third screw rods 4-7 are rotatably connected to the remaining corresponding second mounting plates 4-5 through bearings. The inner ends of the third screw rods 4-7 are fixed with second bevel gears 4-8 by bolts, and the second bevel gears 4-8 are arranged to mesh with each other; third internal threaded tubes 4-9 are sleeved on the third screw rods 4-7 through threads; the upper ends of the third internal threaded tubes 4-9 abut against the bottom of the turntable 4-2;

[0062] The claw 4-10, the number of the claws 4-10 is several, and they are respectively fixed to the bottom of the third internal threaded tube 4-9 by bolts; the claw 4-10 is in a "C" shape structure, and a second rubber pad 4-11 is fixedly adhered to the outer side wall of the claw 4-10 by glue.

[0063] When using the present utility model, place the motor housing on the base 1, start the first motor 2-1, under the action of the first bevel gear 2-3, make several first screw rods 2-2 rotate together, drive the first internal threaded tube 2-4 to move, so that the first limiting rod 2-5 and the first rubber pad 2-6 clamp the motor housing;

[0064] Start the second motor 3-4, make the second screw rod 3-5 rotate, drive the second internal threaded tube 3-6 to move, make the first connecting rod 3-7 and the connecting rope 3-8 move, start the electric push rod 3-1, make the connecting disc 3-9 move left and right and up and down, drive the claw 4-10 to descend into the iron core; start the fourth motor 4-6, under the action of the second bevel gear 4-8, make the third screw rod 4-7 rotate, drive the third internal threaded tube 4-9 to move, make several claws 4-10 move outwards, abut the claws 4-10 and the second rubber pad 4-11 against the inside of the iron core, so that the iron core can be lifted;

[0065] After the fixation is completed, start the second motor 3-4 and the electric push rod 3-1, drive the iron core to move above the motor housing, adjust the position of the connecting disc 3-9, make the limiting hole 3-10 align with the second limiting rod 3-11, start the electric push rod 3-1 to descend, make the second limiting rod 3-11 insert into the limiting hole 3-10, make the connecting disc 3-9 be limited and descend, ensure the accurate insertion position of the iron core; start the fourth motor 4-6 to make the claws 4-10 move inwards, start the electric push rod 3-1 to make the claws 4-10 rise away from the iron core, and complete the installation.

[0066] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0067] 1. A limiting mechanism 2 and a moving mechanism 3 are provided, which facilitate the alignment of the iron core and the motor housing and avoid the deviation of the iron core during installation.

[0068] 2. A fixing mechanism 4 is provided, which facilitates lifting the iron core without affecting the installation, saving time and effort and improving the practicability.

[0069] For those skilled in the art, they can modify the technical solutions recorded in the foregoing embodiments and make equivalent replacements of some technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included in the protection scope of the present utility model.

Claims

1. A core installation tooling for the production and processing of motors, which includes a base (1); It is characterized in that It further includes: A limiting mechanism (2), the limiting mechanism (2) is arranged on the base (1), and several moving grooves (1-1) are opened on the base (1); A moving mechanism (3), the moving mechanism (3) is arranged on the base (1); A fixing mechanism (4), the fixing mechanism (4) is arranged on the moving mechanism (3).

2. The iron core installation tooling for motor production and processing according to claim 1, wherein: The limiting mechanism (2) includes: A first motor (2-1), the first motor (2-1) is fixed in a moving groove (1-1); the first motor (2-1) is connected to an external power source; First screw rods (2-2), the number of the first screw rods (2-2) is several, and they are respectively arranged in the moving grooves (1-1), one of the first screw rods (2-2) is connected to the output shaft of the first motor (2-1), and the remaining first screw rods (2-2) are rotatably connected in the remaining corresponding moving grooves (1-1) through bearings; First bevel gears (2-3), the number of the first bevel gears (2-3) is several, and they are respectively fixed at the inner ends of the first screw rods (2-2), and the several first bevel gears (2-3) are meshed with each other; First internal threaded tubes (2-4), the number of the first internal threaded tubes (2-4) is several, and they are respectively movably clamped in the moving grooves (1-1), and the first internal threaded tubes (2-4) are threadedly sleeved on the first screw rods (2-2); First limiting rods (2-5), the number of the first limiting rods (2-5) is several, and they are respectively fixed on the first internal threaded tubes (2-4); a first rubber pad (2-6) is fixed on the inner side wall of the first limiting rod (2-5).

3. The iron core installation tooling for motor production and processing according to claim 1, characterized in that: The moving mechanism (3) includes: An electric push rod (3-1), the electric push rod (3-1) is fixed at the right end of the upper surface of the base (1), and the electric push rod (3-1) is connected to an external power source; A moving frame (3-2), the moving frame (3-2) is fixed at the movable end of the electric push rod (3-1); first mounting plates (3-3) are fixed on both the left and right of the upper surface of the moving frame (3-2); A second motor (3-4), the second motor (3-4) is fixed on the first mounting plate (3-3) on the right side, and the second motor (3-4) is connected to an external power source; a second screw rod (3-5) is connected to the output shaft of the second motor (3-4), and the other end of the second screw rod (3-5) is rotatably connected to the first mounting plate (3-3) on the left side through a bearing; a second internal threaded tube (3-6) is threadedly sleeved on the second screw rod (3-5); A first connecting rod (3-7), the first connecting rod (3-7) is fixed at the bottom of the second internal threaded tube (3-6), and the first connecting rod (3-7) is movably clamped in the through groove of the moving frame (3-2); A connecting rope (3-8), the connecting rope (3-8) is fixed at the bottom of the first connecting rod (3-7); A connecting disc (3-9), the connecting disc (3-9) is fixed at the bottom of the connecting rope (3-8).

4. A core installation tooling for motor production and processing according to claim 3, characterized in that: The connecting plate (3-9) is provided with several limiting holes (3-10), and several second limiting rods (3-11) are fixed on the base (1). The second limiting rods (3-11) are arranged in one-to-one correspondence with the limiting holes (3-10).

5. The iron core installation tooling for motor production and processing according to claim 3, characterized in that: The fixing mechanism (4) includes: A third motor (4-1), and the third motor (4-1) is fixed at the bottom of the connecting plate (3-9); the third motor (4-1) is connected to an external power supply; A turntable (4-2), and the turntable (4-2) is connected to the output shaft of the third motor (4-1); several clamping blocks (4-3) are sleeved on the annular wall of the turntable (4-2). The clamping blocks (4-3) are in a "C" shape and are connected to the connecting plate (3-9) through second connecting rods (4-4); Second mounting plates (4-5), and the number of the second mounting plates (4-5) is several and are respectively fixed at the bottom of the turntable (4-2); A fourth motor (4-6), and the fourth motor (4-6) is fixed on the inner side wall of one of the second mounting plates (4-5); the fourth motor (4-6) is connected to an external power supply; Third screws (4-7), and the number of the third screws (4-7) is several. One of the third screws (4-7) is connected to the output shaft of the fourth motor (4-6), and the remaining third screws (4-7) are rotatably connected to the remaining corresponding second mounting plates (4-5) through bearings. Second bevel gears (4-8) are fixed at the inner ends of the third screws (4-7), and the second bevel gears (4-8) are meshed with each other; third internal threaded pipes (4-9) are sleeved on the third screws (4-7) through threads; the upper ends of the third internal threaded pipes (4-9) abut against the bottom of the turntable (4-2); Claw hands (4-10), and the number of the claw hands (4-10) is several and are respectively fixed at the bottom of the third internal threaded pipes (4-9); the claw hands (4-10) are in a "C" shape, and second rubber pads (4-11) are fixed on the outer side walls of the claw hands (4-10).