Automatic fluid muck mixing and stirring and wastewater recycling device
By designing a fluid slag automatic mixing and accumulating device and wastewater recovery device, the dust pollution and wastewater cannot be recovered during the mixing and mixing of drying agent and slag are solved, and precise ingredients and wastewater recycling is achieved, reducing environmental pollution and costs.
Patent Information
- Application Number
- CN202422245224.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-13
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-09-13
AI Technical Summary
Dust pollution is easily generated during the mixing and stirring of traditional drying agents and slags, making it difficult to accurately grasp the ratio, and wastewater cannot be recovered, resulting in increased environmental pollution and costs.
Design a fluid slag automatic mixing and mixing and wastewater recycling device, including slag pools, slag lifting equipment, high-level slag pools, wastewater storage tanks, mixing equipment and vacuuming equipment, and realize precise preparation, uniform mixing and wastewater recycling through the pipeline system.
Effectively avoid dust pollution, achieve precise recycling of ingredients and wastewater, reduce environmental pollution and costs, and have high economic and social benefits.
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Figure CN223112909U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of construction equipment, and particularly relates to a fluid muck automatic mixing and stirring and waste water recycling device. Background Art
[0002] Shield construction is a fully mechanized construction method in the cut-and-cover method. A large amount of slurry will be generated during the tunneling process. The direct discharge of slurry poses environmental pollution and potential safety hazards. For this reason, the shield muck drying technology has emerged. However, during the mixing and stirring process of the drying agent and the muck, it is easy to generate dust pollution, and it is difficult to accurately control the mixing ratio of the drying agent and the muck during the one-time stirring process in the large muck pool, resulting in uneven mixing, waste of the drying agent material, indirectly increasing the cost of muck drying disposal. At the same time, during the cleaning process of the stirring equipment, waste water is bound to be generated, and the traditional large muck pool does not have the function of waste water recycling.
[0003] Therefore, there is an urgent need for an automatic mixing and stirring equipment that can avoid dust pollution during the mixing and stirring process of the drying agent and the muck, achieve accurate batching, and can recycle waste water. Summary of the Invention
[0004] The purpose of the utility model is to provide a fluid muck automatic mixing and stirring and waste water recycling device to at least solve the problems of easy generation of dust pollution, inability to achieve accurate batching, and inability to recycle waste water during the mixing and stirring process of traditional shield muck and drying agent.
[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is as follows:
[0006] A fluid muck automatic mixing and stirring and waste water recycling device includes a muck pool, a muck lifting device, a high-level muck pool, a waste water receiving pool, a plurality of stirring devices, a plurality of dust suction devices, and a pipeline system;
[0007] A built-in platform is horizontally arranged in the muck pool. The built-in platform divides the internal space of the muck pool into two parts. The muck lifting device is arranged in one internal space of the muck pool. The waste water receiving pool is arranged at the upper end of the built-in platform. The high-level muck pool is arranged at the upper end of the waste water receiving pool. A plurality of equipment bases are arranged on one side of the upper end of the built-in platform away from the muck lifting device. The stirring devices are respectively arranged on the upper ends of the equipment bases. The dust suction devices are respectively arranged on the upper ends of the stirring devices. The pipeline system is connected between the various components of the device.
[0008] Further, the built-in platform is a cuboid, including a supporting top plate and a plurality of transverse partition walls. The two ends of the transverse partition walls are respectively connected to the inner side walls of the muck pool. The supporting top plate is connected between the tops of the transverse partition walls.
[0009] Further, the muck lifting device is a belt conveyor, with one end arranged in the muck pit and the other end arranged above the side wall of the high-level muck pit.
[0010] Further, the bottom plates of the high-level muck pit and the wastewater receiving pit are both inclined, and in opposite directions. The lowest point side of the bottom plate of the high-level muck pit is far from the muck lifting device, and the lowest point side of the bottom plate of the wastewater receiving pit is close to the muck lifting device.
[0011] Further, the top end of the mixing device is lower than the lowest point of the bottom plate of the high-level muck pit.
[0012] Further, the pipeline system includes a muck feeding pipeline, an auxiliary material pipeline interface, a mixed muck discharging port, a water inlet pipeline interface, a wastewater discharging pipeline, and a wastewater recycling pipeline. The muck feeding pipeline, the auxiliary material pipeline interface, and the water inlet pipeline interface are respectively arranged at the top end of the mixing device. The mixed muck discharging port is arranged on one side of the bottom of the mixing device far from the muck lifting device. The wastewater discharging pipeline is arranged between the bottom of the mixing device and the bottom of the wastewater receiving pit. The wastewater recycling pipeline is arranged below the bottom of the wastewater receiving pit.
[0013] Further, the muck feeding pipeline is adjacent to the auxiliary material pipeline interface, and the muck feeding pipeline and the auxiliary material pipeline interface are close to the high-level muck pit.
[0014] Further, the muck feeding pipeline is connected to the bottom of the high-level muck pit and is close to the lowest point of the bottom plate of the high-level muck pit.
[0015] Further, the water inlet pipeline interface is far from the high-level muck pit and is close to the mixed muck discharging port.
[0016] Further, the wastewater recycling pipeline is located below the support top plate. One end of the wastewater recycling pipeline is connected to the bottom of the wastewater receiving pit and is close to the lowest point of the bottom plate of the wastewater receiving pit, and the other end passes through the transverse partition wall.
[0017] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0018] The utility model is provided with a slag pool, a muck lifting device, a high-level slag pool, a waste water receiving pool, a mixing device, a dust suction device and a pipeline system. Precise batching can be carried out through the muck feeding pipeline and the auxiliary material pipeline interface, and the muck, drying agent and other materials are mixed by multiple mixing devices to make them evenly mixed. Meanwhile, the muck is dust-sucked by the dust suction device during mixing to avoid dust pollution to the environment. At the same time, the mixing device can be cleaned through the water inlet pipeline interface, and the waste water after cleaning can be recycled into the slag pool through the waste water discharge pipeline and the waste water recovery pipeline, so as to minimize environmental pollution. The utility model has a simple structure, can automatically mix and stir the muck and can recycle the waste water, has strong operability, can realize factory operation, has high economic and social benefits, and has wide application value in the field of underground engineering. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0020] Figure 1 is a schematic structural diagram of the southwestern direction of the present utility model;
[0021] Figure 2 is a schematic structural diagram of the northeastern direction of the present utility model;
[0022] Figure 3 is Figure 1 a longitudinal sectional view;
[0023] Figure 4 is a top view of the dust suction device and the mixing device;
[0024] The labels in the figure are:
[0025] 1 - slag pool, 2 - muck lifting device, 3 - high-level slag pool, 4 - waste water receiving pool, 5 - mixing device, 6 - dust suction device, 7 - pipeline system, 8 - equipment base, 9 - muck feeding pipeline, 10 - auxiliary material pipeline interface, 11 - mixed muck discharge port, 12 - water inlet pipeline interface, 13 - waste water discharge pipeline, 14 - waste water recovery pipeline, 15 - built-in platform, 151 - support roof plate, 152 - transverse partition wall. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0026] To facilitate the understanding of the present utility model, the present utility model will be described more comprehensively below with reference to the relevant drawings. The preferred embodiments of the present utility model are shown in the drawings. However, the present utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, these embodiments are provided to make the disclosure of the present utility model more thorough and comprehensive.
[0027] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model.
[0028] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "connection", "connection", "setting" should be understood in a broad sense. For example, it can be fixedly connected and set, or detachably connected and set, or integrally connected and set. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0029] In the specific embodiment, Figure 1 the direction parallel to the built-in platform is defined as the transverse direction, and the direction perpendicular to the built-in platform is defined as the longitudinal direction.
[0030] Embodiment:
[0031] As Figure 1 and Figure 2 shown, this embodiment provides a fluid muck automatic mixing and stirring and wastewater recycling device, which includes a muck pit 1, a muck lifting device 2, a high-level muck pit 3, a wastewater collection pit 4, four stirring devices 5, four dust suction devices 6 and a pipeline system 7.
[0032] Furthermore, an built-in platform 15 is horizontally fixed in the muck pit 1. The built-in platform 15 divides the internal space of the muck pit 1 into two parts, and the sizes of the two internal spaces are inconsistent. The built-in platform 15 is a cuboid, including a support top plate 151 and two transverse partition walls 152. The left and right ends of the transverse partition walls 152 are respectively connected to the inner side walls of the muck pit 1, and the longitudinal ends of the support top plate 151 are respectively connected to the tops of the transverse partition walls 152 to form a closed structure.
[0033] The muck lifting device 2 is a belt conveyor. In other embodiments, the muck lifting device 2 can also be a screw conveyor. The muck lifting device 2 is inclined and arranged in the smaller internal space of the muck pit 1, and there are three of them arranged at equal intervals along the transverse direction. One end of the belt conveyor is arranged in the muck pit 1 and is higher than the bottom plate of the muck pit 1, and the other end is arranged above the side wall of the high-level muck pit 3. The middle part of the belt conveyor is respectively in close contact with the upper edge of the inner platform 15 and the upper end of the side wall of the high-level muck pit 3.
[0034] The waste water receiving pool 4 is arranged at the upper end of the inner platform 15, and the high-level muck pit 3 is arranged at the upper end of the waste water receiving pool 4. The high-level muck pit 3 and the waste water receiving pool 4 are arranged overlapping up and down, sharing the transverse and longitudinal side walls. The lengths of the high-level muck pit 3 and the waste water receiving pool 4 are the same as the transverse width of the muck pit 1. The top of the high-level muck pit 3 is open. The bottom plates of the high-level muck pit 3 and the waste water receiving pool 4 are both inclined, and the directions are opposite. The lowest point side of the bottom plate of the high-level muck pit 3 is far from the muck lifting device 2, which is convenient for using the inclination to convey the muck to the mixing device 5 through the muck feeding pipeline 9. The lowest point side of the bottom plate of the waste water receiving pool 4 is close to the muck lifting device 2, which is convenient for using the inclination to flow the waste water into the waste water recovery pipeline 14 and recycle it into the muck pit 1.
[0035] On one side of the upper end of the inner platform 15 far from the muck lifting device 2, four equipment bases 8 are arranged at transverse intervals. The equipment bases 8 are cuboids. In other embodiments, the equipment bases 8 can also be cylinders or cubes. The mixing devices 5 are respectively arranged on the upper ends of the equipment bases 8. The mixing devices 5 are cylinders, and the top of the mixing device 5 is lower than the lowest point of the bottom plate of the high-level muck pit 3. The diameter of the mixing device 5 is the same as the width of the equipment base 8. The dust suction device 6 is a cone and is respectively arranged at the center of the upper end face of the mixing device 5, which is convenient for sucking dust from the muck and avoiding dust pollution to the environment.
[0036] Furthermore, the pipeline system 7 includes a muck feeding pipeline 9, an auxiliary material pipeline interface 10, a mixed muck discharge port 11, a water inlet pipeline interface 12, a waste water discharge pipeline 13 and a waste water recovery pipeline 14.
[0037] As Figure 4 shown, the muck feeding pipeline 9, the auxiliary material pipeline interface 10 and the water inlet pipeline interface 12 are respectively arranged at the top of the mixing device 5. The muck feeding pipeline 9 is arranged adjacent to the auxiliary material pipeline interface 10. The muck feeding pipeline 9 and the auxiliary material pipeline interface 10 are close to the high-level muck pit 3. The other end of the muck feeding pipeline 9 is connected to the bottom of the high-level muck pit 3 and is close to the lowest point of the bottom plate of the high-level muck pit 3. Precise batching can be carried out through the muck feeding pipeline 9 and the auxiliary material pipeline interface 10. The water inlet pipeline interface 12 is far from the high-level muck pit 3 and is close to the mixed muck discharge port 11.
[0038] As Figure 3As shown, one end of the mixed muck discharge port 11 is arranged on one side of the bottom of the mixing equipment 5 away from the muck lifting equipment 2, and the other end is arranged obliquely downward in the larger internal space of the muck pit 1, and the middle part of the mixed muck discharge port 11 is closely attached to the upper edge of the upper end of the built-in platform 15.
[0039] The waste water discharge pipe 13 is connected between the bottom of the mixing equipment 5 and the bottom of the waste water receiving pool 4.
[0040] The waste water recovery pipe 14 is located below the support top plate 151. One end of the waste water recovery pipe 14 is connected to the bottom of the waste water receiving pool 4 and is close to the lowest point of the bottom plate of the waste water receiving pool 4, and the other end is connected to the upper part of the transverse partition wall 152 and communicates with the smaller internal space of the muck pit 1.
[0041] In this embodiment, all components are fixed by bolts, which is convenient for disassembly and replacement.
[0042] The working principle of this embodiment is as follows:
[0043] Step 1: Fluid muck lifting
[0044] During the shield tunneling process, the fluid muck generated is lifted to the ground by traditional equipment, poured into the muck pit 1, and then the fluid muck is lifted to the high-level muck pit 3 for storage by the muck lifting equipment 2.
[0045] Step 2: Mixing material addition
[0046] The fluid muck in the high-level muck pit 3 is quantitatively introduced into the mixing equipment 5 by using the muck feeding pipe 9, and mixing materials such as drying agents are added in proportion through the auxiliary material pipe interface 10; at the same time, the dust collection equipment 6 is started to avoid dust pollution.
[0047] Step 3: Mixing and discharging muck
[0048] Start the mixing equipment 5, stir the muck and the mixing materials according to the set mixing duration. After reaching the specified duration, open the discharge valve and discharge through the mixed muck discharge port 11, and store the mixed muck in the larger internal space on the side of the muck pit 1 away from the muck lifting equipment 2.
[0049] Step 4: Cleaning the mixing equipment 5
[0050] After the mixing equipment 5 is used multiple times, clean water is added through the water inlet pipe interface 12 to clean the mixing equipment 5.
[0051] Step 5: Discharging waste water
[0052] After the mixing equipment 5 is cleaned, the generated waste water is collected into the waste water receiving pool 4 through the waste water discharge pipe 13, and then discharged into the smaller internal space on the side of the muck pit 1 close to the muck lifting equipment 2 through the waste water recovery pipe 14.
[0053] The above uses specific examples to elaborate on the present utility model, which is only used to help understand the present utility model and is not intended to limit the present utility model. For those skilled in the technical field to which the present utility model pertains, based on the idea of the present utility model, several simple deductions, deformations or substitutions can also be made.
Claims
1. An automatic mixing and stirring device for fluid muck and waste water recycling device, characterized in that: It includes a slag pool (1), a muck lifting device (2), a high-level slag pool (3), a waste water collection pool (4), multiple stirring devices (5), multiple dust suction devices (6) and a pipeline system (7); a built-in platform (15) is horizontally arranged in the slag pool (1), the built-in platform (15) divides the internal space of the slag pool (1) into two parts, the muck lifting device (2) is arranged in one internal space of the slag pool (1), the waste water collection pool (4) is arranged at the upper end of the built-in platform (15), the high-level slag pool (3) is arranged at the upper end of the waste water collection pool (4), multiple equipment bases (8) are arranged on one side of the upper end of the built-in platform (15) away from the muck lifting device (2), the stirring devices (5) are respectively arranged at the upper ends of the equipment bases (8), the dust suction devices (6) are respectively arranged at the upper ends of the stirring devices (5), and the pipeline system (7) is connected between the various components of the device.
2. The automatic mixing and stirring device for fluid muck and waste water recycling device according to claim 1, characterized in that: The built-in platform (15) is a cuboid, including a support top plate (151) and multiple transverse partition walls (152), both ends of the transverse partition walls (152) are respectively connected to the inner side walls of the slag pool (1), and the support top plate (151) is connected between the tops of the transverse partition walls (152).
3. The automatic mixing and stirring device for fluid muck and waste water recovery device according to claim 1, characterized in that: The muck lifting device (2) is a belt conveyor, one end is arranged in the slag pool (1), and the other end is arranged above the side wall of the high-level slag pool (3).
4. A fluid muck automatic mixing and stirring and wastewater recycling device according to claim 1, characterized in that: The bottom plates of the high-level slag pool (3) and the waste water collection pool (4) are both inclined, and the directions are opposite. The lowest point side of the bottom plate of the high-level slag pool (3) is far from the muck lifting device (2), and the lowest point side of the bottom plate of the waste water collection pool (4) is close to the muck lifting device (2).
5. The automatic mixing and stirring device for fluid muck and waste water recycling device according to claim 1, characterized in that: The top end of the stirring device (5) is lower than the lowest point of the bottom plate of the high-level slag pool (3).
6. The automatic mixing and stirring device for fluid muck and waste water recovery device according to claim 2, characterized in that: The pipeline system (7) includes a muck feeding pipeline (9), an auxiliary material pipeline interface (10), a mixed muck discharge port (11), a water inlet pipeline interface (12), a waste water discharge pipeline (13) and a waste water recovery pipeline (14). The muck feeding pipeline (9), the auxiliary material pipeline interface (10) and the water inlet pipeline interface (12) are respectively arranged at the top ends of the stirring devices (5). The mixed muck discharge port (11) is arranged on one side of the bottom of the stirring device (5) away from the muck lifting device (2). The waste water discharge pipeline (13) is arranged between the bottom of the stirring device (5) and the bottom of the waste water collection pool (4), and the waste water recovery pipeline (14) is arranged below the bottom of the waste water collection pool (4).
7. The automatic mixing and stirring device for fluid muck and waste water recovery device according to claim 6, wherein: The muck feeding pipeline (9) is adjacent to the auxiliary material pipeline interface (10), and the muck feeding pipeline (9) and the auxiliary material pipeline interface (10) are close to the high-level slag pool (3).
8. The automatic mixing and stirring device for fluid muck and waste water recovery device according to claim 6, wherein: The muck feeding pipeline (9) is connected to the bottom of the high-level slag pool (3) and is close to the lowest point of the bottom plate of the high-level slag pool (3).
9. The automatic mixing and stirring device for fluid muck and waste water recovery device according to claim 6, wherein: The water inlet pipeline interface (12) is far from the high-level slag pool (3) and is close to the mixed muck discharge port (11).
10. A fluid muck automatic mixing and stirring and wastewater recycling device according to claim 6, characterized in that: The waste water recovery pipeline (14) is located below the support top plate (151). One end of the waste water recovery pipeline (14) is connected to the bottom of the waste water storage tank (4) and is close to the lowest point of the bottom plate of the waste water storage tank (4), and the other end passes through the transverse partition wall (152).