Pulverizer capable of preventing material accumulation
Through the design of the material separation shaft, rotary shaft and pendulum, the material accumulation problem caused by the excessive feeding speed of the crusher is solved, and the continuity and stability of the feed are achieved, and energy consumption and device costs are reduced.
Patent Information
- Application Number
- CN202422016089.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-20
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-08-20
AI Technical Summary
The crusher has accumulated materials due to the fast feeding speed, causing idle rotation or excessive load, consuming more energy but not being able to effectively crush.
The material separation shaft and material separation plate structure are adopted. The feeding speed is controlled through the coordination of the rotating shaft, torsion spring and pendulum, and the material control barrel is knocked through the pendulum to avoid material adhesion. The rotation shaft is driven by the synchronization mechanism and incomplete gear to achieve the continuity and stability of feeding.
Effectively avoid material accumulation, ensure the continuity and stability of feed, reduce the use of motors, reduce device costs, and improve crushing efficiency.
Smart Images

Figure CN223113154U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of crushers, and more specifically, to a crusher for preventing material accumulation. Background Art
[0002] A crusher is a mechanical device that breaks large solid materials into smaller particles or powders. It applies a strong mechanical force to the materials through impact, extrusion, grinding, etc. to break them. Crushers are widely used in multiple fields such as mining, chemical industry, pharmaceutical industry, building materials, etc. In the mining industry, it is used to crush ores; in the pharmaceutical industry, it processes medicinal materials into appropriate particle sizes.
[0003] In the existing situation, when the feeding speed or feeding amount of the crusher is too large, it causes materials to accumulate at the feeding port and cannot smoothly enter the crushing chamber. When the feeding speed exceeds the processing capacity of the crushing chamber, the newly entered materials do not have enough time and space to be timely transported into the crushing chamber for processing, thus forming a blockage and accumulation at the feeding port. Due to the material blockage, the crusher will continue to operate under no-load or overloaded conditions, consuming more electrical energy or other energy sources, but unable to effectively complete the crushing work. Summary of the Utility Model
[0004] In order to overcome the above-mentioned defects of the prior art, an embodiment of the utility model provides a crusher for preventing material accumulation. The technical problem to be solved by the utility model is: the problem that the crusher has material accumulation due to too fast feeding speed, resulting in no-load or overloaded operation of the crusher.
[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0006] A crusher for preventing material accumulation includes a crushing box. A material control cylinder is fixedly connected and communicated with the top surface of the crushing box. A material distribution shaft is rotatably connected in the material control cylinder. A plurality of material distribution plates are fixedly installed on the outer side of the material distribution shaft, and the end surface of each material distribution plate is in contact with the inner wall of the material control cylinder. A feeding hopper is fixedly connected and communicated with the top of the material control cylinder. An impact box is fixedly installed on the outer side of the material control cylinder. A rotating shaft is rotatably connected in the impact box. The rotating shaft is rotatably connected in the impact box through a torsion spring. The impact box drives the rotating shaft to swing through a driving mechanism. A plurality of pendulums are fixedly installed on the outer side of the rotating shaft. Two crushing rollers are rotatably connected in the crushing box.
[0007] As Figures 1-5 shown, the specific implementation method is: by setting the material distribution shaft and the material distribution plates, the materials fall between the two material distribution plates, and the raw materials fall into the crushing box for crushing by the material distribution plates rotating one week, slowing down the feeding speed. Through the rotating shaft and the torsion spring, after the rotating shaft rotates a certain angle, it can deflect and reset by itself. Through the driving mechanism and the pendulums, the rotating shaft is driven to rotate a certain angle and reset by itself, and the pendulums strike the material control box.
[0008] In a preferred embodiment, the driving mechanism includes a pivot shaft rotatably connected inside the impact box. A plurality of incomplete gears are mounted on the pivot shaft, and a plurality of driven gears are mounted on the rotating shaft. Each incomplete gear meshes with a corresponding driven gear. The pivot shaft is connected to the material distribution shaft through a synchronization mechanism.
[0009] In a preferred embodiment, the synchronization mechanism includes two synchronous pulleys respectively mounted at one ends of the pivot shaft and the material distribution shaft, and a synchronous belt is sleeved on the two synchronous pulleys.
[0010] In a preferred embodiment, a second motor is fixedly installed on the outer side of the material control cylinder, and an output shaft of the second motor penetrates through the material control cylinder and is connected to the material distribution shaft.
[0011] In a preferred embodiment, a protection box is fixedly installed on the outer side of the crushing box, and a first motor is fixedly installed on the outer side of the protection box. An output shaft of the first motor penetrates through the protection box and is connected to one of the crushing rollers. A transmission gear is mounted at one end of each crushing roller, and the two transmission gears mesh with each other.
[0012] In a preferred embodiment, a discharge hopper is fixedly connected to the bottom surface of the crushing box, and two inclined plates are symmetrically installed inside the crushing box.
[0013] In a preferred embodiment, a filter plate is fixedly installed inside the crushing box, and a plurality of vibration motors are symmetrically installed on the top surface of the filter plate.
[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0015] 1. By providing devices such as a material distribution shaft and a material distribution plate, the present utility model realizes cutting and storing the continuously falling materials in the material control cylinder through a plurality of material distribution plates. At the same time, as the material distribution plate rotates, the materials are sequentially dropped into the crushing box, thereby avoiding the purpose of material accumulation caused by too fast feeding speed.
[0016] 2. By providing devices such as incomplete gears, a synchronization mechanism, driven gears, pendulums, torsion springs, etc., the present utility model realizes driving rotation through the synchronization mechanism, driving the rotating shaft to rotate half a week through the incomplete gears and the driven gears, and then driving the rotating shaft to reset through the torsion spring, so that the pendulum strikes the material control cylinder, avoiding the adhesion of materials to the inner wall of the material control cylinder, and at the same time ensuring the continuity and stability of feeding.
[0017] In summary, when the utility model is in use, it is simple to operate. By rotating multiple material distribution plates, the feeding speed can be delayed, thus avoiding material accumulation. At the same time, the pendulum swings back and forth to strike the material control cylinder, preventing materials from adhering to the inner wall of the material control cylinder, and ensuring the continuity and stability of feeding. Brief Description of the Drawings
[0018] Figure 1 It is a schematic structural diagram of a crusher for preventing material accumulation proposed by the utility model;
[0019] Figure 2 It is a sectional structural diagram of the crushing chamber of a crusher for preventing material accumulation proposed by the utility model;
[0020] Figure 3 It is a schematic structural diagram of the installation of the transmission gear of a crusher for preventing material accumulation proposed by the utility model;
[0021] Figure 4 It is a sectional structural diagram of the material control cylinder of a crusher for preventing material accumulation proposed by the utility model;
[0022] Figure 5 It is a sectional structural diagram of the impact box of a crusher for preventing material accumulation proposed by the utility model.
[0023] In the figure: 1 crushing chamber, 2 material control cylinder, 3 feed hopper, 4 impact box, 5 pendulum, 6 protection box, 7 first motor, 8 second motor, 9 crushing roller, 10 filter plate, 11 vibration motor, 12 discharge hopper, 13 inclined plate, 14 transmission gear, 15 material distribution shaft, 16 material distribution plate, 17 synchronous belt, 18 synchronous pulley, 19 pivot shaft, 20 incomplete gear, 21 rotating shaft, 22 driven gear. Detailed Embodiment
[0024] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0025] Refer to Figures 1-5, A crusher for preventing material accumulation, comprising a crushing box 1. A material control cylinder 2 is fixedly connected to the top surface of the crushing box 1. A material distribution shaft 15 is rotatably connected inside the material control cylinder 2. A plurality of material distribution plates 16 are fixedly installed on the outer side of the material distribution shaft 15, and the end surface of each material distribution plate 16 is in contact with the inner wall of the material control cylinder 2. A feed hopper 3 is fixedly connected to the top of the material control cylinder 2. An impact box 4 is fixedly installed on the outer side of the material control cylinder 2. A rotating shaft 21 is rotatably connected inside the impact box 4. The rotating shaft 21 is rotatably connected inside the impact box 4 through a torsion spring. The impact box 4 drives the rotating shaft 21 to swing through a driving mechanism. A plurality of pendulums 5 are fixedly installed on the outer side of the rotating shaft 21. Two crushing rollers 9 are rotatably connected inside the crushing box 1.
[0026] As Figures 1-5 shown, the implementation method is specifically as follows: By setting the material distribution shaft 15 and the material distribution plates 16, the material falls between the two material distribution plates 16. The raw material falls into the crushing box 1 for crushing after the material distribution plate 16 rotates one week, slowing down the feeding speed. Through the rotating shaft 21 and the torsion spring, after the rotating shaft 21 rotates a certain angle, it can deflect and reset itself. Through the driving mechanism and the pendulums 5, the rotating shaft 21 is driven to rotate a certain angle and reset itself, and the pendulums 5 strike the material control cylinder 2.
[0027] The driving mechanism includes a pivot shaft 19, and the pivot shaft 19 is rotatably connected inside the impact box 4. A plurality of incomplete gears 20 are installed on the pivot shaft 19. A plurality of driven gears 22 are installed on the rotating shaft 21, and each incomplete gear 20 is meshed with the corresponding driven gear 22. The pivot shaft 19 is connected to the material distribution shaft 15 through a synchronization mechanism.
[0028] By setting the incomplete gears 20, when the pivot shaft 19 rotates one week, it drives the driven gear 22 to rotate half a week, which is convenient for the rotating shaft 21 to rotate and then reset.
[0029] The synchronization mechanism includes two synchronous pulleys 18, and the two synchronous pulleys 18 are respectively installed at one end of the pivot shaft 19 and the material distribution shaft 15. A synchronous belt 17 is sleeved on the two synchronous pulleys 18 together.
[0030] By setting the synchronous pulleys 18 and the synchronous belt 17, the number of motors used is reduced, thereby reducing the manufacturing cost of the device.
[0031] A second motor 8 is fixedly installed on the outer side of the material control cylinder 2, and the output shaft of the second motor 8 penetrates the material control cylinder 2 and is connected to the material distribution shaft 15.
[0032] A protection box 6 is fixedly installed on the outer side of the crushing box 1. A first motor 7 is fixedly installed on the outer side of the protection box 6, and the output shaft of the first motor 7 penetrates the protection box 6 and is connected to one of the crushing rollers 9. A transmission gear 14 is installed at one end of each crushing roller 9, and the two transmission gears 14 are meshed with each other.
[0033] The second motor 8 and the first motor 7 are provided to provide driving sources for the material distribution shaft 15 and the crushing roller 9 respectively, and the two crushing rollers 9 are driven to rotate in the opposite direction through the two transmission gears 14 at the same time.
[0034] A discharge hopper 12 is fixed and connected to the bottom surface of the crushing box 1 , and two inclined plates 13 are symmetrically installed in the crushing box 1 .
[0035] The two inclined plates 13 are provided to facilitate the discharge of the crushed materials from the hopper 12 .
[0036] A filter plate 10 is fixedly installed in the crushing box 1 , and a plurality of vibration motors 11 are symmetrically installed on the top surface of the filter plate 10 .
[0037] The vibration motor 11 is provided to facilitate driving the filter plate 10 to vibrate, thereby preventing the filter plate 10 from being piled up.
[0038] When the utility model is used, the material is first put into the feed hopper 3, and then the material falls into the control barrel 2 by gravity, and then the second motor 8 is started to drive the material distribution shaft 15 to rotate, and then the material that continues to fall into the control barrel 2 is cut and stored through multiple material distribution plates 16. At the same time, as the material distribution plates 16 rotate, the material falls into the crushing box 1 in sequence, thereby avoiding excessive feeding speed and material accumulation;
[0039] At the same time, by starting the first motor 7, the two crushing rollers 9 can be driven to rotate in the opposite direction through the two transmission gears 14, thereby crushing the material, and then the filter plate 10 is vibrated by the vibration motor 11, and the crushed material falls on the filter plate 10 and is discharged from the discharge hopper 12 after being filtered;
[0040] At the same time, when the material distribution shaft 15 rotates, the pivot 19 is driven to rotate through the synchronous belt 17 and the synchronous wheel 18, and the cooperation between the incomplete gear 20 and the driven gear 22 drives the rotating shaft 21 to rotate half a circle. At the same time, the rotating shaft 21 is reset through the torsion spring, and drives the pendulum 5 to knock on the control barrel 2 to ensure the continuity and stability of the feeding.
[0041] The above only describes some exemplary embodiments of the present invention by way of illustration. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A crusher for preventing material accumulation, comprising a crushing box (1), characterized in that: The top surface of the crushing box (1) is fixedly connected with a material control cylinder (2). A material distribution shaft (15) is rotatably connected inside the material control cylinder (2). A plurality of material distribution plates (16) are fixedly installed on the outer side of the material distribution shaft (15), and the end surface of each material distribution plate (16) is in contact with the inner wall of the material control cylinder (2). The top of the material control cylinder (2) is fixedly connected with a feed hopper (3). An impact box (4) is fixedly installed on the outer side of the material control cylinder (2). A rotating shaft (21) is rotatably connected inside the impact box (4). The rotating shaft (21) is rotatably connected inside the impact box (4) through a torsion spring. The impact box (4) drives the rotating shaft (21) to swing through a driving mechanism. A plurality of pendulums (5) are fixedly installed on the outer side of the rotating shaft (21). Two crushing rollers (9) are rotatably connected inside the crushing box (1).
2. The crusher for preventing material accumulation according to claim 1, characterized in that: The driving mechanism includes a pivot shaft (19), and the pivot shaft (19) is rotatably connected inside the impact box (4). A plurality of incomplete gears (20) are installed on the pivot shaft (19). A plurality of driven gears (22) are installed on the rotating shaft (21), and each incomplete gear (20) is meshed with the corresponding driven gear (22). The pivot shaft (19) is connected to the material distribution shaft (15) through a synchronization mechanism.
3. The crusher for preventing material accumulation according to claim 2, wherein: The synchronization mechanism includes two synchronous pulleys (18), and the two synchronous pulleys (18) are respectively installed at one end of the pivot shaft (19) and the material distribution shaft (15). A synchronous belt (17) is sleeved on the two synchronous pulleys (18) together.
4. A crusher for preventing material accumulation according to claim 3, characterized in that: A second motor (8) is fixedly installed on the outer side of the material control cylinder (2), and the output shaft of the second motor (8) penetrates through the material control cylinder (2) and is connected to the material distribution shaft (15).
5. A crusher for preventing material accumulation according to claim 4, characterized in that: A protection box (6) is fixedly installed on the outer side of the crushing box (1). A first motor (7) is fixedly installed on the outer side of the protection box (6), and the output shaft of the first motor (7) penetrates through the protection box (6) and is connected to one of the crushing rollers (9). A transmission gear (14) is installed at one end of each crushing roller (9), and the two transmission gears (14) are meshed with each other.
6. The crusher for preventing material accumulation according to claim 5, wherein: The bottom surface of the crushing box (1) is fixedly connected with a discharge hopper (12). Two inclined plates (13) are symmetrically installed inside the crushing box (1).
7. A crusher for preventing material accumulation according to claim 6, characterized in that: A filter plate (10) is fixedly installed inside the crushing box (1). A plurality of vibration motors (11) are symmetrically installed on the top surface of the filter plate (10).