Integrated nail machining scrap iron separating device

By designing an integrated nail processing iron chip separation device, the separation and collection of iron chips is achieved by using airflow and electromagnets, the problem of difficult iron chips is solved, the product quality is improved and the service life of the filter device is extended.

CN223113267UActive Publication Date: 2025-07-18LAOHEKOU XUELE HARDWARE MANUFACTURING CO LTD
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Patent Information

Application Number
CN202422165701.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-03
Publication Date
2025-07-18
Estimated Expiration
2034-09-03

AI Technical Summary

Technical Problem

During the production and manufacturing process of integrated nails, it is difficult to effectively separate iron filings, which affects product quality.

Method used

An integrated nail processing iron chip separation device is designed, including blanking notches, conveyor belt devices, air suction ports, air ducts, suction devices and electromagnets, and the separation and collection of iron chips is achieved through airflow and electromagnetic force.

Benefits of technology

Effectively separate the iron filings on the integrated nails, improve product quality, extend the service life of the filter device, reduce the contact between the iron filings and the filter device, and extend its replacement cycle.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of integrated nail manufacturing, and discloses a scrap iron separating device for integrated nail machining. Comprising a blanking notch, a conveying belt device located below the blanking notch, an air suction opening facing the position between the blanking notch and the conveying belt device, an air channel connected with the air suction opening and a suction device installed on the air channel, the air channel is provided with a scrap iron separation pipe section, and an electromagnet is installed on the outer wall of the scrap iron separation pipe section. The scrap iron separation device has the advantages that air flow is formed through the suction device, scrap iron attached to the integrated nails is sucked into the air suction opening through the air flow and brought into the scrap iron separation pipe section to be fixed, separation of the scrap iron on the integrated nails is achieved, and the manufacturing quality of the integrated nails is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of integrated nail manufacturing, and particularly relates to an iron chip separation device for integrated nail processing. Background Art

[0002] An integrated nail is a new type of fastening product. Its working principle is that through a special nail shooter, the gunpowder inside the integrated nail burns to release energy, and various types of nails are directly nailed into substrates such as steel, concrete, and brick masonry, permanently or temporarily fixing the components to be fixed. During the production and manufacturing process of integrated nails, after processes such as wire drawing, cutting to a fixed length, head forming, and nail body treatment, iron chips are generally attached. Therefore, it is necessary to provide a special iron chip separation device for integrated nail processing. Content of the Utility Model

[0003] The purpose of the utility model is to provide an iron chip separation device for integrated nail processing, which has the effect of separating iron chips from integrated nails.

[0004] The above technical purpose of the utility model is achieved through the following technical solutions: An iron chip separation device for integrated nail processing includes a blanking chute opening, a conveyor belt device located below the blanking chute opening, an air suction port facing the position between the blanking chute opening and the conveyor belt device, an air duct connecting the air suction port, a suction device installed in the air duct. The air duct is provided with an iron chip separation pipe section. An electromagnet is installed on the outer wall of the iron chip separation pipe section. Along the air flow direction in the air duct, the upstream end of the iron chip separation pipe section is lower than the downstream end, and the bottom of the upstream end of the iron chip separation pipe section is communicated with an iron chip collection cylinder.

[0005] By adopting the above technical solutions, the integrated nails fall from the blanking chute opening onto the conveyor belt device and are conveyed forward by the conveyor belt device. The suction device operates to form an air flow, and air enters the air duct from the air suction port, taking away the iron chips attached to the integrated nails, realizing the separation of iron chips from the integrated nails. The iron chips enter the iron chip separation pipe section along with the air flow. The electromagnet generates a strong magnetic force, adsorbing and fixing the iron chips on the inner wall of the iron chip separation pipe section. In this way, it can prevent the iron chips from entering the suction device, and generally a filtering device is also configured before the suction device. The strong magnetic force of the electromagnet fixes the iron chips, which can minimize the iron chips contacting the filtering device, extending the service life and replacement cycle of the filtering device.

[0006] After the suction device stops operating, the electromagnet is powered off, and the iron chips in the iron chip separation pipe section slide down along the inclined iron chip separation pipe section into the iron chip collection cylinder.

[0007] A further setting of the utility model is that the suction device is a suction fan.

[0008] A further setting of the present utility model is that the iron filings collection cylinder is threadedly connected to the bottom of the upstream end of the iron filings separation pipe section.

[0009] By adopting the above technical solution, the iron filings collection cylinder is rotated and removed. After pouring out the iron filings in the iron filings collection cylinder, the iron filings collection cylinder is reinstalled.

[0010] A further setting of the present utility model is that the air suction port is in the shape of a flared mouth.

[0011] A further setting of the present utility model is that it further includes a blowing seat body. A plurality of blowing pipes are installed on the blowing seat body. One end of each blowing pipe is connected to a gas source, and the other end faces the space between the blanking chute opening and the conveyor belt device.

[0012] By adopting the above technical solution, the blowing pipes eject gas to blow the integrated nails, improving the iron filings separation effect.

[0013] A further setting of the present utility model is that one end of the blowing pipe faces the air suction port.

[0014] A further setting of the present utility model is that the cross-section of the air duct is circular.

[0015] A further setting of the present utility model is that the cross-section of the iron filings separation pipe section is circular.

[0016] A further setting of the present utility model is that a filtering device is installed at the downstream end of the iron filings separation pipe section.

[0017] A further setting of the present utility model is that the filtering device is a filter net.

[0018] The beneficial effect of the present utility model is that the present utility model forms an air flow through the suction device. The air flow sucks the iron filings attached to the integrated nails into the air suction port and transports them to be fixed in the iron filings separation pipe section, realizing the separation of the iron filings on the integrated nails and improving the manufacturing quality of the integrated nails. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0020] Figure 1 It is a structural schematic diagram of the present utility model.

[0021] In the figure, 1 is the blanking chute opening; 2 is the conveyor belt device; 3 is the air suction port; 4 is the air duct; 5 is the suction device; 6 is the iron chip separation pipe section; 61 is the filtering device; 7 is the electromagnet; 8 is the iron chip collection cylinder; 9 is the blowing seat body; 91 is the blowing air pipe. Specific embodiments

[0022] The technical solution of the present utility model will be clearly and completely described below in conjunction with specific embodiments. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative work shall fall within the scope of protection of the present utility model.

[0023] An iron chip separation device for processing integrated nails, as Figure 1 shown, includes a blanking chute opening 1, a conveyor belt device 2 located below the blanking chute opening 1, an air suction port 3 facing the position between the blanking chute opening and the conveyor belt device 2, an air duct 4 connecting the air suction port 3, and a suction device 5 installed in the air duct 4. The air suction port 3 is in the shape of a flared mouth. The air duct 4 is provided with an iron chip separation pipe section 6. The cross-section of the iron chip separation pipe section 6 and the cross-section of the air duct 4 are both circular. An electromagnet 7 is installed on the outer wall of the iron chip separation pipe section 6. Along the air flow direction in the air duct 4, the upstream end of the iron chip separation pipe section 6 is lower than the downstream end. The bottom of the upstream end of the iron chip separation pipe section 6 is threadedly connected with an iron chip collection cylinder 8. A filtering device 61 is installed at the downstream end of the iron chip separation pipe section 6. The filtering device 61 is a filter net. The suction device 5 is a suction fan.

[0024] An iron chip separation device for processing integrated nails further includes a blowing seat body 9. The blowing seat body 9 is provided with a plurality of blowing air pipes 91. One end of each blowing air pipe 91 is connected to a gas source, and the other end faces the space between the blanking chute opening and the conveyor belt device 2 and the air suction port 3.

[0025] The integrated nails fall from the blanking chute opening 1 onto the conveyor belt device 2 and are conveyed forward by the conveyor belt device 2. The suction device 5 operates to form an air flow. Air enters the air duct 4 from the air suction port 3, taking away the iron chips attached to the integrated nails, realizing the separation of the iron chips from the integrated nails. The iron chips enter the iron chip separation pipe section 6 along with the air flow. The electromagnet 7 generates a strong magnetic force, adsorbing and fixing the iron chips on the inner wall of the iron chip separation pipe section 6. In this way, it is possible to prevent the iron chips from entering the suction device 5, and generally a filtering device 61 is also configured before the suction device 5. The strong magnetic force of the electromagnet 7 fixes the iron chips, which can minimize the iron chips contacting the filtering device 61 and extend the service life and replacement cycle of the filtering device 61. When the suction device 5 stops operating, the electromagnet 7 is powered off, and the iron chips in the iron chip separation pipe section 6 slide down along the inclined iron chip separation pipe section 6 into the iron chip collection cylinder 8.

Claims

1. An integrated nail processing iron filings separation device, characterized in that: It includes a blanking notch (1), a conveyor belt device (2) located below the blanking notch (1), a suction port (3) facing the position between the blanking notch and the conveyor belt device (2), an air duct (4) connected to the suction port (3), and a suction device (5) installed in the air duct (4). The air duct (4) is provided with an iron filings separation pipe section (6), and an electromagnet (7) is installed on the outer wall of the iron filings separation pipe section (6). Along the air flow direction in the air duct (4), the upstream end of the iron filings separation pipe section (6) is lower than the downstream end, and the bottom of the upstream end of the iron filings separation pipe section (6) is communicated with an iron filings collection cylinder (8).

2. The iron filings separation device for processing integrated nails according to claim 1, characterized in that: The suction device (5) is a suction fan.

3. The chip separation device for processing integrated nails according to claim 1, wherein: The iron filings collection cylinder (8) is threadedly connected to the bottom of the upstream end of the iron filings separation pipe section (6).

4. The iron filings separation device for the integrated nail processing according to claim 1, wherein: The suction port (3) is in a flared shape.

5. The iron filings separation device for integrated nail processing according to claim 1, characterized in that: It further includes a blowing seat body (9). A plurality of blowing pipes (91) are installed on the blowing seat body (9). One end of each blowing pipe (91) is connected to a gas source, and the other end faces the space between the blanking notch and the conveyor belt device (2).

6. The iron filings separation device for integrated nail processing according to claim 5, wherein: One end of the blowing pipe (91) faces the suction port (3).

7. The chip separation device for processing integrated nails according to claim 1, characterized in that: The cross-section of the air duct (4) is circular.

8. The iron filings separation device for integrated nail processing according to claim 1, characterized in that: The cross-section of the iron filings separation pipe section (6) is circular.

9. The iron filings separation device for integrated nail processing according to claim 1, characterized in that: A filtering device (61) is installed at the downstream end of the iron filings separation pipe section (6).

10. The iron filings separation device for integrated nail processing according to claim 9, wherein: The filtering device (61) is a filter screen.

Citation Information

Cited By

  • Integrated nail processing scrap iron separating device

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