Fixing mechanism for photovoltaic support production
By designing the fixing mechanism for photovoltaic bracket production, and using cylinder and spring-driven fixing clamps, the rapid replacement of photovoltaic bracket fixing molds is achieved, solving the problem of difficult mold replacement in the prior art, and improving cutting efficiency and cleaning convenience.
Patent Information
- Application Number
- CN202422016299.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-20
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-08-20
AI Technical Summary
In the production of existing photovoltaic brackets, it is difficult to replace fixed molds, which consumes time and effort, affects cutting efficiency.
A fixing mechanism for the production of photovoltaic brackets is designed, using cylinders to drive the mobile seat and the indenter, clamp the fixed mold through a fixing clamp, and quickly install and disassemble the mold with the elastic potential energy of the spring.
It improves the installation and disassembly efficiency of fixed molds, reduces work burden, improves cutting efficiency, and facilitates cleaning of debris.
Smart Images

Figure CN223114265U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of photovoltaic bracket production, and more specifically, the utility model relates to a fixing mechanism for photovoltaic bracket production. Background Technique
[0002] The photovoltaic bracket is a supporting structure for the components of a photovoltaic power station, which can fix the photovoltaic components in various application scenarios such as roofs, ground, and water surfaces. It ensures the stability and safety of the photovoltaic components, enables the stable operation of the photovoltaic power station, and the photovoltaic bracket can adjust the height and angle parameters of the photovoltaic components, so that the photovoltaic components can convert energy to a greater extent, thereby increasing the power generation of photovoltaic power generation.
[0003] In the production of photovoltaic brackets, materials need to be punched and cold-bent, and finally the cold-bent photovoltaic bracket components are cut to obtain brackets that meet the length requirements and have consistent lengths. When cutting the photovoltaic brackets, in order to ensure the stability of the brackets, a fixing device is usually required to stabilize them.
[0004] Currently, when fixing photovoltaic bracket components, one end of the photovoltaic bracket component is usually passed through a fixing mold to enable its transportation while preventing it from shaking. However, there are many types of photovoltaic brackets. When fixing different types of photovoltaic brackets, the fixing mold needs to be replaced. The current installation process of the fixing mold is complex and cumbersome, difficult to replace, time-consuming and laborious, so it needs to be improved and optimized. Content of the Utility Model
[0005] In order to overcome the deficiencies of the prior art, the utility model provides a fixing mechanism for photovoltaic bracket production, which has the advantage of being easy to replace.
[0006] To achieve the above object, the utility model provides the following technical solution: A fixing mechanism for photovoltaic bracket production, including a workbench, a fixing seat is fixedly installed on the top of the workbench, columns are fixedly installed at the four corners of the fixing seat, and a top plate is fixedly installed at the top of the columns;
[0007] A positioning groove is fixedly opened in the middle of the fixing seat, a fixing mold is placed inside the positioning groove, a steel material is movably installed inside the fixing mold, two groups of fixing clamp blocks are movably installed on the front and rear sides of the steel material, a moving seat is movably sleeved on the outer walls of the four columns, the moving seat is located above the fixing mold, a cylinder is fixedly installed on the top of the top plate, the output shaft of the cylinder penetrates the top plate and is fixedly connected to the moving seat, and a pressing head is fixedly installed at the bottom of the moving seat;
[0008] A cutting cylinder is fixedly installed inside the moving seat, a cutting tool head is movably installed inside the pressing head, and the output shaft of the cutting cylinder penetrates through the pressing head and is fixedly connected to the cutting tool head.
[0009] As a preferred technical solution of the present utility model, two groups of sliding grooves are fixedly opened on both the front and rear sides of the positioning groove, and two groups of convex blocks are fixedly installed at the bottom of the two fixed clamping blocks, and the convex blocks are movably installed inside the sliding grooves;
[0010] Fixed plates are fixedly installed on both the front and rear sides of the fixed seat, a connecting rod is movably installed inside the fixed plate, one end of the connecting rod is fixedly connected to the fixed clamping block, and a fixed disk is fixedly installed at the other end, and the fixed disk is elastically connected to the outer wall of the fixed plate through a spring at one end.
[0011] As a preferred technical solution of the present utility model, the shape of the fixed clamping block is a right trapezoid, and the inclined surfaces of the two fixed clamping blocks are opposite, and the front and rear ends of the pressing head and the inclined surfaces of the two fixed clamping blocks on both sides are in mutual contact.
[0012] As a preferred technical solution of the present utility model, rubber pads are fixedly installed on the inner walls of the two fixed clamping blocks, and the rubber pads are in mutual fit with the fixed mold to prevent the fixed mold from being damaged.
[0013] As a preferred technical solution of the present utility model, a measuring scale is fixedly installed on the right side of the fixed seat, which is responsible for measuring the cutting length of the steel.
[0014] As a preferred technical solution of the present utility model, a cutting groove is opened inside the fixed mold, and the cutting groove limits the cutting path of the cutting tool head.
[0015] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0016] 1. Through the operation of the cylinder in the present utility model, while the moving seat moves downward, the pressing head clamps the two fixed clamping blocks, further fixing the fixed mold, facilitating the cutting tool head to cut the steel, and after the cutting operation is completed, the pressing head resets, and the staff can easily replace the fixed mold. Compared with the traditional device, this device drives the two fixed clamping blocks to fix the fixed mold through the pressing head, making the installation and disassembly of the fixed mold faster, reducing the work burden, and improving the efficiency of fixed cutting.
[0017] 2. When the moving seat is reset upward by the elastic potential energy of the spring in the present utility model, the two groups of fixed clamping blocks lose the fixation of the pressure head, and the two groups of fixed clamping blocks displace outward and separate from the fixed mold. Compared with the traditional device, through the cooperation of the connecting rod and the fixed disk, after cutting, the two groups of fixed clamping blocks are separated from the fixed mold, exposing the fixed mold on the surface of the fixed seat, facilitating the staff to replace the fixed mold and clean the debris generated during cutting inside the fixed mold. Description of the Drawings
[0018] Figure 1 It is a schematic structural diagram of the present utility model;
[0019] Figure 2 It is a schematic structural diagram of the fixed mold of the present utility model;
[0020] Figure 3 It is a schematic structural diagram of the moving seat of the present utility model;
[0021] Figure 4 It is a schematic sectional structure diagram of the fixed clamping block of the present utility model;
[0022] Figure 5 It is an exploded view of the pressure head of the present utility model;
[0023] Figure 6 It is a schematic structural diagram of the connecting rod of the present utility model.
[0024] In the figure: 1, workbench; 2, fixed seat; 3, column; 4, top plate; 5, steel; 6, positioning groove; 7, fixed mold; 8, fixed clamping block; 9, sliding groove; 10, convex block; 11, cylinder; 12, moving seat; 13, pressure head; 14, cutting cylinder; 15, cutting tool head; 16, cutting groove; 17, rubber pad; 18, fixing plate; 19, connecting rod; 20, fixed disk; 21, spring; 22, measuring scale. Detailed Implementation Manner
[0025] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0026] As Figures 1 to 6 shown, the present utility model provides a fixing mechanism for the production of photovoltaic brackets, including a workbench 1, a fixed seat 2 is fixedly installed on the top of the workbench 1, columns 3 are fixedly installed at the four corners of the fixed seat 2, and a top plate 4 is fixedly installed on the top of the columns 3;
[0027] A positioning groove 6 is fixedly opened in the middle of the fixed seat 2. A fixed mold 7 is placed inside the positioning groove 6. A steel material 5 is movably installed inside the fixed mold 7. Two groups of fixed clamping blocks 8 are movably installed on the front and rear sides of the steel material 5. A movable seat 12 is movably sleeved on the outer walls of the four columns 3. The movable seat 12 is located above the fixed mold 7. A cylinder 11 is fixedly installed on the top of the top plate 4. The output shaft of the cylinder 11 penetrates through the top plate 4 and is fixedly connected to the movable seat 12. A pressing head 13 is fixedly installed at the bottom of the movable seat 12;
[0028] A cutting cylinder 14 is fixedly installed inside the movable seat 12. A cutting tool head 15 is movably installed inside the pressing head 13. The output shaft of the cutting cylinder 14 penetrates through the pressing head 13 and is fixedly connected to the cutting tool head 15.
[0029] When it is necessary to fixedly cut the steel material 5, the staff first determines the size of the steel material 5, then selects a suitable fixed mold 7 and places it inside the positioning groove 6. Then the staff starts the cylinder 11. The output shaft of the cylinder 11 drives the movable seat 12 to move downward along the column 3. At this time, the pressing head 13 at the bottom of the movable seat 12 continuously moves downward, and the bottom of the pressing head 13 abuts against the inclined surfaces of the two groups of fixed clamping blocks 8. And while the pressing head 13 continues to move downward, the pressing head 13 will clamp the two groups of fixed clamping blocks 8 inward. At this time, the convex blocks 10 at the bottom of the fixed clamping blocks 8 will displace along the sliding grooves 9, and the rubber pads 17 inside the fixed clamping blocks 8 will fit with the steel material 5 to complete the fixation. At this time, the staff passes one end of the steel material 5 through the inside of the fixed mold 7, and the cutting length of the steel material 5 can be adjusted by the measuring ruler 22. After the length reaches the cutting standard, the staff starts the cutting cylinder 14 to make the cutting tool head 15 move downward along the cutting groove 16 to cut the steel material 5.
[0030] Through the operation of the cylinder 11, while the movable seat 12 moves downward, the pressing head 13 clamps the two groups of fixed clamping blocks 8, further fixing the fixed mold 7, which is convenient for the cutting tool head 15 to cut the steel material 5. And after the cutting operation is completed, the pressing head 13 resets, and the staff can easily replace the fixed mold 7. Compared with the traditional device, this device drives the two groups of fixed clamping blocks 8 by the pressing head 13 to fix the fixed mold 7, making the installation and disassembly of the fixed mold 7 faster, reducing the work burden and improving the efficiency of fixed cutting.
[0031] Wherein, two groups of sliding grooves 9 are fixedly opened on the front and rear sides of the positioning groove 6. Two groups of convex blocks 10 are fixedly installed at the bottoms of the two groups of fixed clamping blocks 8. The convex blocks 10 are movably installed inside the sliding grooves 9;
[0032] Fixed plates 18 are fixedly installed on both the front and rear sides of the fixed seat 2. A connecting rod 19 is movably installed inside the fixed plate 18. One end of the connecting rod 19 is fixedly connected to the fixed clamping block 8, and the other end is fixedly installed with a fixed disk 20. One end of the fixed disk 20 is elastically connected to the outer wall of the fixed plate 18 through a spring 21.
[0033] When the two fixed clamping blocks 8 fix the fixed mold 7 inwardly, the connecting rod 19 will be drawn inward along the fixed plate 18, and the fixed disk 20 at one end of the connecting rod 19 will squeeze the spring 21. After cutting is completed, the cylinder 11 drives the pressing head 13 to lift upward. At this time, the two fixed clamping blocks 8 lose the fixation of the pressing head 13, and the elastic potential energy of the spring 21 will draw the connecting rod 19 outward, so that the two fixed clamping blocks 8 are separated from the fixed mold 7, and further facilitate the taking of the fixed mold 7.
[0034] When the moving seat 12 is reset upward by the elastic potential energy of the spring 21, the two fixed clamping blocks 8 lose the fixation of the pressing head 13, and the two fixed clamping blocks 8 are displaced outward and separated from the fixed mold 7. Compared with the traditional device, through the cooperation of the connecting rod 19 and the fixed disk 20, after cutting, the two fixed clamping blocks 8 are separated from the fixed mold 7, exposing the fixed mold 7 on the surface of the fixed seat 2, which is convenient for the staff to replace the fixed mold 7 and clean the debris generated during cutting inside the fixed mold 7.
[0035] Among them, the shape of the fixed clamping block 8 is a right trapezoid, and the inclined surfaces of the two fixed clamping blocks 8 are opposite. The front and rear ends and the inclined surfaces of the two side fixed clamping blocks 8 of the pressing head 13 are in contact with each other.
[0036] The pressing head 13 at the bottom of the moving seat 12 continues to move downward, and the bottom of the pressing head 13 is in contact with the inclined surfaces of the two fixed clamping blocks 8. And while the pressing head 13 continues to move downward, the pressing head 13 will clamp the two fixed clamping blocks 8 inward.
[0037] Among them, rubber pads 17 are fixedly installed on the inner walls of the two fixed clamping blocks 8. The rubber pads 17 are in contact with the fixed mold 7 to prevent the fixed mold 7 from being damaged.
[0038] Among them, a measuring scale 22 is fixedly installed on the right side of the fixed seat 2, which is responsible for measuring the cutting length of the steel 5.
[0039] Among them, a cutting groove 16 is opened inside the fixed mold 7, and the cutting groove 16 limits the cutting path of the cutting tool head 15.
[0040] The working principle and usage process of the present utility model:
[0041] When it is necessary to perform fixed cutting on the steel 5, the staff first determines the size of the steel 5, then selects a suitable fixed mold 7, and places it inside the positioning groove 6, and then the staff starts the cylinder 11, and the output shaft of the cylinder 11 drives the movable seat 12 to move downward along the column 3. At this time, the pressure head 13 at the bottom of the movable seat 12 continues to move downward, and the bottom of the pressure head 13 and the inclined surfaces of the two groups of fixed clamping blocks 8 conflict with each other, and while the pressure head 13 continues to move downward, the pressure head 13 will clamp the two groups of fixed clamping blocks 8 inward, and at this time, the protrusion 10 at the bottom of the fixed clamping block 8 will move along the slide groove 9, and the rubber pad 17 on the inside of the fixed clamping block 8 will fit together with the steel 5 to complete the fixation. At this time, the staff passes one end of the steel 5 through the interior of the fixed mold 7, and can adjust the cutting length of the steel 5 through the measuring ruler 22. After the length reaches the cutting standard, the staff starts the cutting cylinder 14 to make the cutting head 15 move downward along the cutting groove 16 to cut the steel 5 。
[0042] When the two groups of fixed clamps 8 fix the fixed mold 7 inward, the connecting rod 19 will be drawn inward along the fixed plate 18, and the fixed plate 20 at one end of the connecting rod 19 will squeeze the spring 21. After the cutting is completed, the cylinder 11 drives the pressure head 13 to lift upward. At this time, the two groups of fixed clamps 8 lose the fixation of the pressure head 13, and the elastic potential energy of the spring 21 draws the connecting rod 19 outward, thereby separating the two groups of fixed clamps 8 and the fixed mold 7, further making it easier to take the fixed mold 7.
[0043] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0044] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A fixing mechanism for photovoltaic bracket production, comprising a workbench (1), characterized in that: A fixed seat (2) is fixedly installed on the top of the workbench (1). Columns (3) are fixedly installed at the four corners of the fixed seat (2), and a top plate (4) is fixedly installed at the top of the columns (3). A positioning groove (6) is fixedly opened in the middle of the fixed seat (2). A fixed mold (7) is placed inside the positioning groove (6). A steel material (5) is movably installed inside the fixed mold (7). Two groups of fixed clamping blocks (8) are movably installed on the front and rear sides of the steel material (5). A moving seat (12) is movably sleeved on the outer walls of the four columns (3). The moving seat (12) is located above the fixed mold (7). A cylinder (11) is fixedly installed on the top of the top plate (4). The output shaft of the cylinder (11) penetrates through the top plate (4) and is fixedly connected to the moving seat (12). A pressing head (13) is fixedly installed at the bottom of the moving seat (12). A cutting cylinder (14) is fixedly installed inside the moving seat (12). A cutting tool head (15) is movably installed inside the pressing head (13). The output shaft of the cutting cylinder (14) penetrates through the pressing head (13) and is fixedly connected to the cutting tool head (15).
2. The fixing mechanism for the production of a photovoltaic support according to claim 1, characterized in that: Two groups of sliding grooves (9) are fixedly opened on the front and rear sides of the positioning groove (6). Two groups of convex blocks (10) are fixedly installed at the bottoms of the two groups of fixed clamping blocks (8). The convex blocks (10) are movably installed inside the sliding grooves (9). Fixed plates (18) are fixedly installed on the front and rear sides of the fixed seat (2). A connecting rod (19) is movably installed inside the fixed plates (18). One end of the connecting rod (19) is fixedly connected to the fixed clamping block (8), and a fixed disk (20) is fixedly installed at the other end. One end of the fixed disk (20) is elastically connected to the outer wall of the fixed plate (18) through a spring (21).
3. The fixing mechanism for the production of a photovoltaic support according to claim 1, wherein: The shape of the fixed clamping block (8) is a right trapezoid, and the inclined surfaces of the two groups of fixed clamping blocks (8) are opposite. The front and rear ends and the inclined surfaces of the two side fixed clamping blocks (8) of the pressing head (13) are in mutual contact.
4. The fixing mechanism for the production of a photovoltaic support according to claim 1, characterized in that: Rubber pads (17) are fixedly installed on the inner walls of the two groups of fixed clamping blocks (8). The rubber pads (17) are in mutual contact with the fixed mold (7) to prevent the fixed mold (7) from being damaged.
5. The fixing mechanism for the production of a photovoltaic support according to claim 1, characterized in that: A measuring ruler (22) is fixedly installed on the right side of the fixed seat (2) and is responsible for measuring the cutting length of the steel material (5).
6. The fixing mechanism for the production of a photovoltaic support according to claim 1, characterized in that: A cutting groove (16) is opened inside the fixed mold (7), and the cutting groove (16) limits the cutting path of the cutting tool head (15).