Anti-deviation punching device for automobile air suspension piston cylinder body
Through the combined positioning of the first clamping mechanism, the second clamping mechanism and the downward pressing mechanism, the deviation problem of the air suspension piston cylinder during punching is solved, and the stable positioning of the cylinder block and high-quality punching is achieved.
Patent Information
- Application Number
- CN202422087861.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-27
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-08-27
AI Technical Summary
In the prior art, the cylindrical air-suspension piston cylinder is prone to deviation during the punching process, resulting in inaccurate punching position.
By adopting a combination of the first clamping mechanism, the second clamping mechanism and the downward pressing mechanism, the stable positioning of the cylinder during punching is ensured by clamping the left and right sides, the front and rear sides and the top of the cylinder.
It effectively avoids the deviation of the cylinder block during punching, and improves the punching quality and accuracy of the cylindrical air suspension piston cylinder block.
Smart Images

Figure CN223114662U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of automobile parts processing, in particular to an anti-offset punching device for an automobile air suspension piston cylinder block. Background Art
[0002] An air suspension utilizes the increasing rigidity of the sealed gas in the air spring under compression, that is, as the air spring is continuously compressed, its stiffness gradually increases. At the same time, the internal gas is pressed into or discharged as the air spring is compressed or stretched, resulting in the air suspension system having near-ideal dynamic elastic characteristics. Therefore, an anti-offset punching device for an automobile air suspension piston cylinder block is required.
[0003] The Chinese utility model with the publication number CN220216416U discloses an anti-offset punching device for an automobile air suspension piston cylinder block, which includes a base. A connecting frame is screwed and installed at the outer top end of the base, and a fixing mechanism is installed inside the connecting frame. An installation frame is welded to the outer wall of the base, and a pneumatic cylinder is installed at the top end of the installation frame, and a pneumatic rod is installed at one end of the pneumatic cylinder. Through the provided fixing mechanism of this utility model, when punching the cylinder block, the cylinder block is placed on the upper surface of the placement rack, and then according to the size of the cylinder block, the telescopic distance of the fastening clamp is adjusted through the electric telescopic rod, so as to perform telescopic extrusion fixation on the cylinder block, avoiding the position offset of the cylinder block during punching, which is likely to cause the offset of the punching position. At the same time, the fastening clamp is connected to the electric telescopic rod through a connecting sleeve in a snap-fit connection manner, which is convenient for the installation and disassembly of the fastening clamp and improves the punching accuracy of the device.
[0004] However, there are still deficiencies as follows: This patent drives the corresponding fastening clamps to squeeze and fix the cylinder block through two electric telescopic rods. However, the shape of the air suspension piston cylinder block is mostly cylindrical. Therefore, using two electric telescopic rods to drive the fastening clamps cannot clamp and fix the cylindrical air suspension piston cylinder block, and there is still an offset phenomenon of the air suspension piston cylinder block during punching. Summary of the Utility Model
[0005] The technical problem to be solved by the utility model is: to solve the problem of how to avoid the offset of the cylindrical air suspension piston cylinder block during punching.
[0006] The utility model provides an anti-offset punching device for an automotive air suspension piston cylinder block, which comprises a base. A placing rack is arranged on the top of the base. A bearing block for bearing the cylinder block is installed at the center of the top of the placing rack. First clamping mechanisms for clamping the left and right sides of the cylinder block are arranged on the left and right sides of the bearing block. Second clamping mechanisms for clamping the front and rear sides of the cylinder block are arranged on the front and rear sides of the bearing block. A pressing mechanism for pressing the top of the cylinder block is further arranged on the top of the placing rack. A side frame is installed on the side wall of the base. A vertically arranged pushing cylinder is arranged on the top of the side frame. An installation frame is installed at the output end of the pushing cylinder. A drilling motor is installed in the installation frame. A drill bit is installed at the output end of the drilling motor.
[0007] Preferably, the first clamping mechanism comprises two clamping components symmetrically arranged on the left and right sides of the bearing block. Each clamping component comprises a rotating seat, a side plate and a pushing cylinder. There are two rotating seats. A first hinge seat is arranged on the back of the side plate. A driven shaft is rotatably installed on the first hinge seat. Rotating shafts are arranged on both sides at one end of the side plate. A hinge joint is installed at the tail end of the pushing cylinder. A second hinge seat is arranged on the top of the placing rack. The two rotating seats are symmetrically arranged on the side wall of the bearing block. The side plate is rotatably arranged on the two rotating seats through the rotating shafts. The hinge joint is hinged on the second hinge seat. The output end of the pushing cylinder is fixedly connected to the side wall of the driven shaft.
[0008] Preferably, anti-slip patterns are arranged on the front part of the side plate.
[0009] Preferably, the second clamping mechanism comprises a bidirectional lead screw and a rotating motor. Two symmetrically arranged T-shaped blocks are screwed on the bidirectional lead screw. A detachable abutting block is arranged on the top of the T-shaped block. Two symmetrically arranged guiding sliding grooves which are arranged on the front and rear sides of the bearing block and are in sliding fit with the T-shaped blocks are arranged on the top of the placing rack. The bidirectional lead screw is rotatably arranged in the placing rack. The bidirectional lead screw passes through the two guiding sliding grooves. The rotating motor is arranged on the side wall of the placing rack, and the output end of the rotating motor is fixedly connected to the bidirectional lead screw.
[0010] Preferably, two symmetrically arranged docking insertion rods are arranged on the top of the T-shaped block. Two clamping grooves which are in clamping fit with the docking insertion rods are arranged at the bottom of the abutting block.
[0011] Preferably, an outer chamfer is arranged on the top of the docking insertion rod.
[0012] Preferably, a rubber layer is arranged on the abutting block.
[0013] Preferably, the pressing mechanism includes two pressing components symmetrically arranged on the top of the placement rack. Each pressing component includes an L-shaped frame, a pressing cylinder, and a pressing block. The L-shaped frame is arranged on the top of the placement rack. The pressing cylinder is vertically arranged on the top of the L-shaped frame. The pressing block is fixedly connected to the output end of the pressing cylinder, and the pressing block is located directly above the bearing block.
[0014] Preferably, a first arc surface is provided at the bottom of the pressing block, and a second arc surface is provided at the top of the bearing block.
[0015] Preferably, anti-slip patterns are provided inside both the first arc surface and the second arc surface.
[0016] The beneficial effects of the present utility model are as follows:
[0017] For the anti-offset punching device of an automotive air suspension piston cylinder block of the present utility model, through the cooperation among the first clamping mechanism, the second clamping mechanism, and the pressing mechanism, the cylinder block can be stably positioned, avoiding the offset of the cylinder block during punching, and improving the punching quality of the cylindrical air suspension piston cylinder block. Description of the Drawings
[0018] In order to more clearly illustrate the specific embodiments of the present utility model or the technical solutions in the prior art, the following will briefly introduce the drawings required for use in the description of the specific embodiments or the prior art. Obviously, the drawings in the following description are some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0019] Figure 1 It is a three-dimensional structural schematic diagram of the anti-offset punching device of the automotive air suspension piston cylinder block of the present utility model;
[0020] Figure 2 It is a partial structural top view of the anti-offset punching device of the automotive air suspension piston cylinder block of the present utility model;
[0021] Figure 3 It is a partial structural disassembled schematic diagram of the anti-offset punching device of the automotive air suspension piston cylinder block of the present utility model;
[0022] Figure 4 It is a partial structural schematic diagram of the pressing mechanism;
[0023] Reference numerals: 1, base; 11, side frame; 12, push-down cylinder; 13, mounting frame; 14, drilling motor; 15, drill bit; 2, placing rack; 21, guiding chute; 22, second hinge seat; 3, bearing block; 31, second arc surface; 4, first clamping mechanism; 41, rotating seat; 42, side plate; 43, pushing cylinder; 44, first hinge seat; 45, driven shaft; 46, rotating shaft; 47, hinge joint; 5, second clamping mechanism; 51, bidirectional lead screw; 52, rotating motor; 53, T-shaped block; 531, docking plug; 54, abutting block; 541, clamping groove; 6, pressing-down mechanism; 61, L-shaped frame; 62, pressing-down cylinder; 63, pressing-down block; 631, first arc surface. Detailed implementation manners
[0024] Next, the technical solutions of the present utility model will be described clearly and completely in conjunction with the accompanying drawings. Obviously, the described embodiments are some but not all of the embodiments of the present utility model.
[0025] In this embodiment, as Figures 1 to 4 shown, an anti-offset punching device for an automotive air suspension piston cylinder block includes a base 1. A placing rack 2 is provided on the top of the base 1. A bearing block 3 for bearing the cylinder block is installed at the center of the top of the placing rack 2. First clamping mechanisms 4 for clamping the left and right sides of the cylinder block are provided on the left and right sides of the bearing block 3. Second clamping mechanisms 5 for clamping the front and rear sides of the cylinder block are provided on the front and rear sides of the bearing block 3. A pressing-down mechanism 6 for pressing the top of the cylinder block is further provided on the top of the placing rack 2. A side frame 11 is installed on the side wall of the base 1. A vertically arranged push-down cylinder 12 is provided on the top of the side frame 11. An installation frame 13 is installed on the output end of the push-down cylinder 12. A drilling motor 14 is installed in the installation frame 13. A drill bit 15 is installed on the output end of the drilling motor 14.
[0026] Place the cylinder block on the bearing block 3. The front and rear sides of the cylinder block protrude from the front and rear sides of the bearing block 3. Clamp the left and right sides of the cylinder block on the bearing block 3 through the first clamping mechanism 4. The first clamping mechanism 4 includes two clamping components symmetrically arranged on the left and right sides of the bearing block 3. The clamping component includes a rotating seat 41, a side plate 42 and a pushing cylinder 43. There are two rotating seats 41. A first hinge seat 44 is provided on the back of the side plate 42. A driven shaft 45 is rotatably installed on the first hinge seat 44. Rotating shafts 46 are provided on both sides of one end of the side plate 42. A hinge joint 47 is installed at the tail end of the pushing cylinder 43. A second hinge seat 22 is provided on the top of the placing rack 2. The two rotating seats 41 are symmetrically arranged on the side wall of the bearing block 3. The side plate 42 is rotatably arranged on the two rotating seats 41 through the rotating shafts 46. The hinge joint 47 is hinged on the second hinge seat 22. The output end of the pushing cylinder 43 is fixedly connected to the side wall of the driven shaft 45.
[0027] The driven shaft 45 is driven to move by the driving cylinder 43. The driven shaft 45 drives the first hinge seat 44 to move. The first hinge seat 44 drives the side plate 42 to rotate around the axis of the rotating shaft 46. The side plate 42 can abut against the side wall of the cylinder block, and the two side plates 42 can clamp the two side walls of the cylinder block.
[0028] Furthermore, anti-slip lines are provided at the front part of the side plate 42. Through the anti-slip lines, the friction between the side plate 42 and the side wall of the cylinder block can be increased, and the stability can be improved.
[0029] The front and rear sides of the cylinder block are clamped by the second clamping mechanism 5. The second clamping mechanism 5 includes a bidirectional lead screw 51 and a rotating motor 52. Two symmetrically arranged T-shaped blocks 53 are screwed on the bidirectional lead screw 51. A detachable abutting block 54 is provided at the top of the T-shaped block 53. Two symmetrically arranged guiding sliding grooves 21 are provided at the top of the placing rack 2, which are located on the front and rear sides of the bearing block 3 and are slidably matched with the T-shaped block 53. The bidirectional lead screw 51 is rotatably arranged in the placing rack 2. The bidirectional lead screw 51 passes through the two guiding sliding grooves 21. The rotating motor 52 is arranged on the side wall of the placing rack 2, and the output end of the rotating motor 52 is fixedly connected to the bidirectional lead screw 51.
[0030] The rotating motor 52 drives the bidirectional lead screw 51 to rotate self-driven. The bidirectional lead screw 51 drives the two T-shaped blocks 53 to move towards each other. The T-shaped blocks 53 drive the abutting blocks 54 to move synchronously. The two abutting blocks 54 can clamp the front and rear sides of the cylinder block.
[0031] Furthermore, two symmetrically arranged docking insertion rods 531 are provided at the top of the T-shaped block 53. Two clamping grooves 541 that are clamped and matched with the docking insertion rods 531 are provided at the bottom of the abutting block 54. The abutting block 54 can be quickly inserted onto the docking insertion rods 531 through the clamping grooves 541, and the disassembly is convenient.
[0032] Furthermore, an external chamfer is provided at the top of the docking insertion rod 531, which improves the smoothness of the docking insertion rod 531 inserted into the clamping groove 541.
[0033] Furthermore, a rubber layer is provided on the abutting block 54. When the abutting block 54 abuts against the front side or the rear side of the cylinder block, a buffering force can be provided through the rubber layer to avoid accidental damage to the cylinder block.
[0034] The cylinder block can be pressed down by the pressing mechanism 6. The pressing mechanism 6 includes two symmetrically arranged pressing components on the top of the placing rack 2. The pressing component includes an L-shaped frame 61, a pressing cylinder 62 and a pressing block 63. The L-shaped frame 61 is arranged on the top of the placing rack 2. The pressing cylinder 62 is vertically arranged on the top of the L-shaped frame 61. The pressing block 63 is fixedly connected to the output end of the pressing cylinder 62. The pressing block 63 is located directly above the bearing block 3.
[0035] The downward pressing cylinder 62 drives the downward pressing block 63 to move downward. The downward pressing block 63 can abut against the top of the cylinder block protruding from the bearing block 3, so as to apply a downward force to the cylinder block, and cooperate with the bearing block 3 to clamp the cylinder block.
[0036] Furthermore, a first arc surface 631 is provided at the bottom of the downward pressing block 63, and a second arc surface 31 is provided at the top of the bearing block 3. The first arc surface 631 can increase the contact area between the downward pressing block 63 and the cylinder block, improving the stability of pressing the cylinder block downward. The second arc surface 31 can increase the contact area between the bearing block 3 and the cylinder block, improving the stability of the bearing block 3 in bearing the cylinder block.
[0037] Still further, anti-slip lines are provided in both the first arc surface 631 and the second arc surface 31, improving the friction with the cylinder block and enhancing the stability.
[0038] Through the positioning of the front, back, left, right and top of the cylinder block by the first clamping mechanism 4, the second clamping mechanism 5 and the downward pressing mechanism 6, the cylinder block can be prevented from shifting during punching. After the positioning of the cylinder block is completed, the downward pushing cylinder 12 drives the mounting bracket to move downward. At the same time, the drilling motor 14 drives the drill bit 15 to rotate to perform punching operations on the cylinder block.
[0039] Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention, rather than limiting them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present invention.
Claims
1. An anti-offset punching device for an automotive air suspension piston cylinder block, characterized in that, It includes a base (1), on the top of the base (1) there is a placement rack (2), at the center of the top of the placement rack (2) there is a bearing block (3) for bearing the cylinder block, on the left and right sides of the bearing block (3) there are first clamping mechanisms (4) for clamping the left and right sides of the cylinder block, on the front and back sides of the bearing block (3) there are second clamping mechanisms (5) for clamping the front and back sides of the cylinder block, on the top of the placement rack (2) there is also a pressing mechanism (6) for pressing the top of the cylinder block, on the side wall of the base (1) there is a side rack (11), on the top of the side rack (11) there is a vertically arranged push-down air cylinder (12), on the output end of the push-down air cylinder (12) there is an installation frame (13), inside the installation frame (13) there is a drilling motor (14), and on the output end of the drilling motor (14) there is a drill bit (15).
2. The anti-offset punching device for the piston cylinder block of an automotive air suspension according to claim 1, characterized in that: The first clamping mechanism (4) includes two clamping components symmetrically arranged on the left and right sides of the bearing block (3). The clamping component includes a rotating seat (41), a side plate (42) and a pushing air cylinder (43). There are two rotating seats (41). On the back of the side plate (42) there is a first hinge seat (44), the first hinge seat (44) is rotatably installed with a driven shaft (45). On both sides of one end of the side plate (42) there are rotating shafts (46). The tail end of the pushing air cylinder (43) is installed with a hinge joint (47). On the top of the placement rack (2) there is a second hinge seat (22). The two rotating seats (41) are symmetrically arranged on the side wall of the bearing block (3). The side plate (42) is rotatably arranged on the two rotating seats (41) through the rotating shafts (46). The hinge joint (47) is hinged on the second hinge seat (22). The output end of the pushing air cylinder (43) is fixedly connected to the side wall of the driven shaft (45).
3. The anti-offset punching device for the piston cylinder block of an automotive air suspension according to claim 2, characterized in that: The front part of the side plate (42) is provided with anti-slip lines.
4. The anti-offset punching device for the piston cylinder block of an automotive air suspension according to claim 1, wherein: The second clamping mechanism (5) includes a bidirectional lead screw (51) and a rotating motor (52). There are two symmetrically arranged T-shaped blocks (53) screwed on the bidirectional lead screw (51). On the top of the T-shaped block (53) there is a detachably connected abutting block (54). On the top of the placement rack (2) there are two symmetrically arranged guiding sliding grooves (21) on the front and back sides of the bearing block (3) and slidably matched with the T-shaped blocks (53). The bidirectional lead screw (51) is rotatably arranged inside the placement rack (2). The bidirectional lead screw (51) passes through the two guiding sliding grooves (21). The rotating motor (52) is arranged on the side wall of the placement rack (2), and the output end of the rotating motor (52) is fixedly connected to the bidirectional lead screw (51).
5. The anti-offset punching device for the piston cylinder block of an automotive air suspension according to claim 4, characterized in that: On the top of the T-shaped block (53) there are two symmetrically arranged docking insertion rods (531). On the bottom of the abutting block (54) there are two clamping grooves (541) clamped and matched with the docking insertion rods (531).
6. The anti-offset punching device for the piston cylinder block of an automotive air suspension according to claim 5, wherein: The top of the docking insertion rod (531) is provided with an outer chamfer.
7. The anti-offset punching device for the piston cylinder block of an automotive air suspension according to claim 6, wherein: The abutting block (54) is provided with a rubber layer.
8. The anti-offset punching device for the piston cylinder block of an automotive air suspension according to claim 1, characterized in that: The pressing mechanism (6) includes two pressing components symmetrically arranged on the top of the placement rack (2). Each pressing component includes an L-shaped frame (61), a pressing cylinder (62), and a pressing block (63). The L-shaped frame (61) is arranged on the top of the placement rack (2). The pressing cylinder (62) is vertically arranged on the top of the L-shaped frame (61). The pressing block (63) is fixedly connected to the output end of the pressing cylinder (62). The pressing block (63) is located directly above the bearing block (3).
9. The anti-offset punching device for the piston cylinder block of an automotive air suspension according to claim 8, characterized in that: A first arc surface (631) is provided at the bottom of the pressing block (63), and a second arc surface (31) is provided at the top of the bearing block (3).
10. The anti-offset punching device for the piston cylinder block of an automotive air suspension according to claim 9, characterized in that: Anti-slip patterns are provided in both the first arc surface (631) and the second arc surface (31).
Citation Information
Patent Citations
Anti-deviation punching device for automobile air suspension piston cylinder body
CN220216416U