Fabricated wall panel production device
By introducing worm gear and worm transmission system and limiting components into the prefabricated wall panel production device, the problem of insufficient flexibility in bevel cutting or special angle cutting is solved, efficient and accurate cutting operations are achieved, and the application range and efficiency of the production device are improved.
Patent Information
- Application Number
- CN202421943053.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-09
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-08-09
AI Technical Summary
The existing prefabricated wall panel production devices are not flexible enough when cutting in bevel or special angles, which limits their application scope and effectiveness.
A prefabricated wall panel production device including a cutting mechanism is designed to adjust the cutting sheet angle through the worm gear and worm transmission system, and combine the limiting assembly and rotating roller to assist movement to achieve bevel cutting or special angle cutting.
It significantly enhances the flexibility and application breadth of prefabricated wall panel production equipment, ensures the accuracy and smoothness of the cutting process, and improves production efficiency.
Smart Images

Figure CN223115564U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of prefabricated wall panel production, and particularly relates to a prefabricated wall panel production device. Background Art
[0002] A prefabricated wall panel is a precast component widely used in the modern construction field. It is usually composed of a decorative surface layer, a base material, functional modules and fittings (keels, connectors, filling materials, etc.), and is an integrated wall product assembled by dry construction methods, factory production and on-site combination installation;
[0003] A construction wall panel cutting device with the authorization announcement number of CN 221187131 U includes a housing and a top plate. The top plate is fixedly connected to the top of the housing. A first motor is fixedly connected to the upper side of the right side wall of the housing. The left end of the power output shaft of the first motor is fixedly connected to a first rotating rod. The left end of the first rotating rod penetrates through the housing and extends into the inner cavity of the housing, and is rotationally connected to the housing. A cutting ring is fixedly connected to the middle of the outer side wall of the first rotating rod. Second motors are fixedly connected to the upper sides of the front, back, left and right side walls of the inner cavity of the housing. The end of the power output shaft of the second motor is fixedly connected to a guide wheel. This construction wall panel cutting device has a reasonable structural design, does not require manual feeding, reduces the probability of injury to workers, improves the quality of the working environment, and protects the physical health of workers;
[0004] Although it can meet the basic cutting requirements, there are still some problems in actual operation. Especially when it comes to bevel cutting or non-conventional angle cutting, it appears to be not flexible enough. And this kind of cutting requirement for specific angles is quite common in the processing of prefabricated wall panels. The above method is rather limited in adapting to these diverse requirements, thus restricting the application range and overall efficiency of the production device. Summary of the Utility Model
[0005] In view of this, the utility model provides a prefabricated wall panel production device, which can meet the requirements of bevel cutting or special angle cutting of prefabricated wall panels through a cutting mechanism, and significantly enhances the flexibility and application breadth of the production device.
[0006] To solve the above technical problems, the utility model provides an assembly wall panel production device, which includes a workbench and a cutting mechanism arranged in the middle of the workbench. The cutting mechanism includes fixing plates symmetrically arranged horizontally in the middle of the lower surface of the workbench. A rotating frame is rotatably connected between the rotating holes arranged in the middle of the lower ends of the two fixing plates. A cutting blade is rotatably connected between the rotating holes arranged in the middle of the front and rear wall surfaces of the rotating frame. A motor is arranged in the middle of the front surface of the rotating frame, and the rear end of the output shaft of the motor is fixedly connected to the front end of the cutting blade. A rectangular opening adapted to the cutting blade is arranged in the middle of the upper surface of the workbench. An angle adjustment component for adjusting the angle of the rotating frame is further arranged on the right side of the lower surface of the workbench.
[0007] The angle adjustment component includes a worm gear arranged at the right end of the outer arc surface of the rotating frame. Two longitudinally distributed mounting plates are arranged on the right front side of the lower surface of the workbench. A worm is rotatably connected between the rotating holes arranged in the middle of the lower ends of the two mounting plates. The worm is meshed with the worm gear. A measuring component for measuring the rotating angle of the worm is further arranged at the lower end of the front surface of the front mounting plate.
[0008] It further includes a limiting component. The limiting component includes a fixing frame arranged on the rear surface of the workbench. Guide sliding rods are slidably connected in the sliding holes symmetrically arranged horizontally at the left and right ends of the fixing frame. A limiting plate is arranged at the front end between the two guide sliding rods.
[0009] The limiting component further includes an opening arranged in the middle of the fixing frame. A screw sleeve is rotatably connected in the opening. A screw rod is arranged in the middle of the rear surface of the limiting plate. The screw rod is threadedly connected with the screw sleeve.
[0010] Rotating rollers are rotatably connected in the rotating grooves evenly arranged horizontally at the front and rear ends of the upper surface of the workbench.
[0011] The measuring component includes a scale line one arranged at the lower end of the front surface of the mounting plate.
[0012] Scale lines two are arranged on the outer arc surfaces of the guide sliding rods.
[0013] The beneficial effects of the above technical solutions of the utility model are as follows:
[0014] 1. When bevel cutting or special angle cutting is required, the relevant operator rotates the worm. When the worm rotates, it drives the rotating frame, the cutting blade and the motor to rotate to the required angle through the worm gear meshed therewith. During the process, the angle of rotation of the cutting blade is confirmed through the scale line one. After the adjustment is completed, the relevant staff starts the motor through an external controller to drive the cutting blade to rotate at a high speed, and then slowly advances the assembly wall panel to realize the cutting operation, meeting the requirements of bevel cutting or special angle cutting of the assembly wall panel, and significantly enhancing the flexibility and application breadth of the production device.
[0015] 2. Rotate the wire sleeve according to the size of the prefabricated wall panel to be cut. At this time, affected by the threaded connection between the wire sleeve and the lead screw, the lead screw, the limit plate and the guide slide bar are driven to move along the sliding hole, so as to adjust the relative position of the limit plate and ensure the accuracy of the prefabricated wall panel during the cutting process.
[0016] 3. Place the prefabricated wall panel to be cut on the workbench and assist it to move smoothly through the rotating rollers arranged on the workbench, effectively reducing the moving resistance and improving the smoothness and efficiency of the cutting process. Description of the Drawings
[0017] Figure 1 It is a schematic diagram of the main structure of a production device for a prefabricated wall panel of the present invention;
[0018] Figure 2 It is a schematic diagram of the structure of the cutting mechanism of the present invention;
[0019] Figure 3 It is a schematic cross-sectional structure diagram of the present invention;
[0020] Figure 4 It is a schematic diagram of the enlarged structure at A of the present invention;
[0021] Figure 5 It is a schematic diagram of the enlarged structure at B of the present invention;
[0022] Figure 6 It is a schematic diagram of the enlarged structure at C of the present invention.
[0023] Description of the reference numerals: 100, workbench; 200, fixed plate; 201, rotating frame; 202, cutting blade; 203, motor; 204, rectangular opening; 205, worm gear; 206, mounting plate; 207, worm; 300, fixed frame; 301, guide slide bar; 302, limit plate; 303, wire sleeve; 304, lead screw; 400, rotating roller; 500, scale line 1; 600, scale line 2. Detailed Embodiment
[0024] To make the objectives, technical solutions and advantages of the embodiments of the present invention clearer, the following will combine the accompanying drawings of the embodiments of the present invention Figure 1-6 to clearly and completely describe the technical solutions of the embodiments of the present invention. Obviously, the described embodiments are some, but not all, of the embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art based on the described embodiments of the present invention fall within the scope of protection of the present invention.
[0025] As Figure 1-6 shown:
[0026] This embodiment provides an assembled wall panel production device, including a workbench 100 and a cutting mechanism arranged in the middle of the workbench 100. The cutting mechanism includes fixing plates 200 symmetrically arranged horizontally in the middle of the lower surface of the workbench 100. A rotating frame 201 is rotatably connected between the rotating holes arranged in the middle of the lower ends of the two fixing plates 200. A cutting blade 202 is rotatably connected between the rotating holes arranged in the middle of the front and rear wall surfaces of the rotating frame 201. A motor 203 is provided in the middle of the front surface of the rotating frame 201. The motor 203 is electrically connected to an external controller. The rear end of the output shaft of the motor 203 is fixedly connected to the front end of the cutting blade 202. A rectangular opening 204 adapted to the cutting blade 202 is provided in the middle of the upper surface of the workbench 100. An angle adjustment assembly for adjusting the angle of the rotating frame 201 is further provided on the right side of the lower surface of the workbench 100.
[0027] As Figure 1-6 shown, the angle adjustment assembly includes a worm gear 205 arranged at the right end of the outer arc surface of the rotating frame 201. Two mounting plates 206 distributed longitudinally are provided on the right front side of the lower surface of the workbench 100. A worm 207 is rotatably connected between the rotating holes arranged in the middle of the lower ends of the two mounting plates 206. The worm 207 is meshed with the worm gear 205. A measuring member for measuring the rotation angle of the worm 207 is further provided at the lower end of the front surface of the front mounting plate 206.
[0028] As Figure 1-4 shown, it further includes a limiting assembly. The limiting assembly includes a fixing frame 300 arranged on the rear surface of the workbench 100. Guide slide bars 301 are slidably connected in the sliding holes symmetrically arranged horizontally at the left and right ends of the fixing frame 300. A limiting plate 302 is provided at the front end between the two guide slide bars 301.
[0029] As Figure 1-4 shown, the limiting assembly further includes an opening provided in the middle of the fixing frame 300. A wire sleeve 303 is rotatably connected in the opening. A lead screw 304 is provided in the middle of the rear surface of the limiting plate 302. The lead screw 304 is threadedly connected to the wire sleeve 303.
[0030] As Figure 1-3 shown, rotating rollers 400 are rotatably connected in the rotating grooves evenly arranged horizontally at the front and rear ends of the upper surface of the workbench 100.
[0031] As Figure 1-6 shown, the measuring member includes a scale line 500 provided at the lower end of the front surface of the mounting plate 206.
[0032] The working principle of an assembled wall panel production device provided by the utility model is as follows: When bevel cutting or cutting at a special angle is required, the relevant operator rotates the worm 207. When the worm 207 rotates, it drives the rotating frame 201, the cutting blade 202 and the motor 203 to rotate to the required angle through the worm gear 205 meshed with it. During the process, the angle of rotation of the cutting blade 202 is confirmed through the first scale line 500. After the adjustment is completed, the relevant staff starts the motor 203 through an external controller, drives the cutting blade 202 to rotate at a high speed, and then slowly advances the assembled wall panel to achieve the cutting operation, meeting the requirements of bevel cutting or cutting at a special angle of the assembled wall panel, significantly enhancing the flexibility and application breadth of the production device. Rotate the wire sleeve 303 according to the size of the assembled wall panel to be cut. At this time, affected by the threaded connection relationship between the wire sleeve 303 and the lead screw 304, the lead screw 304, the limit plate 302 and the guide slide bar 301 are driven to move along the sliding hole, so as to adjust the relative position of the limit plate 302 to ensure the accuracy of the assembled wall panel during the cutting process. Then, place the assembled wall panel to be cut on the workbench 100 and assist it to move smoothly through the rotating roller 400 arranged on the workbench, effectively reducing the moving resistance and improving the smoothness and efficiency of the cutting process.
[0033] As Figure 1-4 shown, scale lines two 600 are provided on the outer arc surface of the guide slide bar 301. The relevant staff can read the moving distance of the limit plate 302 through the scale lines two 600, so as to ensure the accurate position of the assembled wall panel.
[0034] In addition, it should be noted that in the description of the present utility model, unless otherwise clearly defined and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those skilled in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.
[0035] The above is the preferred implementation manner of the present utility model. It should be pointed out that for those of ordinary skill in the art, without departing from the principle described in the present utility model, several improvements and refinements can still be made, and these improvements and refinements should also be regarded as the protection scope of the present utility model.
Claims
1. An assembled wall panel production device, characterized in that: It includes a workbench (100) and a cutting mechanism arranged in the middle of the workbench (100). The cutting mechanism includes fixed plates (200) symmetrically arranged horizontally in the middle of the lower surface of the workbench (100). A rotating frame (201) is rotatably connected between the rotating holes arranged in the middle of the lower ends of the two fixed plates (200). A cutting blade (202) is rotatably connected between the rotating holes arranged in the middle of the front and rear wall surfaces of the rotating frame (201). A motor (203) is arranged in the middle of the front surface of the rotating frame (201). The rear end of the output shaft of the motor (203) is fixedly connected to the front end of the cutting blade (202). A rectangular opening (204) adapted to the cutting blade (202) is arranged in the middle of the upper surface of the workbench (100). An angle adjustment component for adjusting the angle of the rotating frame (201) is further arranged on the right side of the lower surface of the workbench (100).
2. The prefabricated wall panel production device according to claim 1, characterized in that: The angle adjustment component includes a worm gear (205) arranged at the right end of the outer arc surface of the rotating frame (201). Two mounting plates (206) distributed longitudinally are arranged on the right front side of the lower surface of the workbench (100). A worm (207) is rotatably connected between the rotating holes arranged in the middle of the lower ends of the two mounting plates (206). The worm (207) is meshed with the worm gear (205). A measuring component for measuring the rotation angle of the worm (207) is further arranged at the lower end of the front surface of the front mounting plate (206).
3. The prefabricated wall panel production device according to claim 1, characterized in that: It further includes a limiting component. The limiting component includes a fixed frame (300) arranged on the rear surface of the workbench (100). Guide sliding rods (301) are slidably connected in the sliding holes symmetrically arranged horizontally at the left and right ends of the fixed frame (300). A limiting plate (302) is arranged at the front end between the two guide sliding rods (301).
4. The prefabricated wall panel production device according to claim 3, characterized in that: The limiting component further includes an opening arranged in the middle of the fixed frame (300). A screw sleeve (303) is rotatably connected in the opening. A screw rod (304) is arranged in the middle of the rear surface of the limiting plate (302). The screw rod (304) is threadedly connected to the screw sleeve (303).
5. An assembly wall panel production device according to claim 1, characterized in that: Rotating rollers (400) are rotatably connected in the rotating grooves evenly arranged horizontally at the front and rear ends of the upper surface of the workbench (100).
6. The prefabricated wall panel production device according to claim 2, characterized in that: The measuring component includes a first scale line (500) arranged at the lower end of the front surface of the mounting plate (206).
7. The production device of an assembled wall panel according to claim 3, characterized in that: Second scale lines (600) are arranged on the outer arc surfaces of the guide sliding rods (301).
Citation Information
Patent Citations
Construction wallboard cutting equipment
CN221187131U