Batching barrel for processing silica gel cotton thin pad
By designing an automated feeding and mixing mechanism, the problem of low manual mixing efficiency is solved, and the efficient automation of silicone cotton thin pad ingredients is achieved, which saves materials and improves safety.
Patent Information
- Application Number
- CN202422158152.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-03
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-09-03
AI Technical Summary
In the prior art, the preparation method of silicone cotton thin pads mainly relies on manual mixing, which is inefficient and easy to waste materials, poses safety hazards.
A batching barrel including a barrel body, a loading mechanism and a mixing mechanism is designed, and the hopper module and a mixing motor drive the hopper and a stirring paddle for automatic loading and mixing to achieve automatic stirring.
Improve work efficiency, reduce labor intensity, save materials, avoid waste, and improve production safety.
Smart Images
Figure CN223115591U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of batching barrels, in particular to a batching barrel for processing silica gel cotton thin pads. Background Art
[0002] With the progress of scientific and technological productivity and the improvement of the living standards and quality of life of human beings, people have begun to use silica gel cotton, which has a good fitting and supporting feeling when applied to thin pads. Silica gel cotton has both the elasticity of silica gel and the softness of sponge, and can achieve a sleeping feeling similar to latex, with a super strong decompression effect; silica gel is resistant to high and low temperatures, and silica gel cotton also has similar characteristics. Even when the temperature difference is too large, it can still maintain its original resilience for a long time. Like non-temperature-sensitive memory cotton materials, it has stable constant temperature. At the same time, it is not easy to deform after long-term use; silica gel cotton has hydrophobicity. Water molecules falling on the surface of silica gel cotton will not be absorbed by the material, but will directly stay on the surface of the material, as if blocked by a thin film. Therefore, it supports washing. The internal pores of silica gel cotton communicate with each other, and the sponge is also wrapped by liquid silica gel, with high precision and waterproof performance. After washing, if you want it to dry quickly, just shake the sponge to shake off the excess water.
[0003] At present, the general batching method is manual mixing and stirring. The method of manual mixing and stirring is troublesome to operate, has low efficiency, is easy to cause waste of materials, affects the quality of products, and even may cause safety accidents. Content of the Utility Model
[0004] Based on this, the purpose of the utility model is to provide a batching barrel for processing silica gel cotton thin pads that saves materials and improves efficiency.
[0005] The utility model adopts the following technical scheme:
[0006] A batching barrel for processing silica gel cotton thin pads includes a barrel body, a feeding mechanism, and a mixing mechanism; the top of the barrel body is connected to the feeding mechanism, and the barrel body is used for storing mixed materials; the feeding mechanism includes a hopper, a feeding rack, and a winch module; the hopper is movably connected to the feeding rack; the feeding rack is connected to one side of the barrel body; the winch module is used to drive the hopper to move along the feeding rack; the mixing mechanism is connected to the barrel body, and the mixing mechanism includes a first mixing component, a second mixing component, and a mixing driving component; the first mixing component and the second mixing component are respectively connected to the inside of the barrel body; the mixing driving component is used to drive the first mixing component and the second mixing component to rotate respectively.
[0007] For further improvement of the above technical scheme, an installation plate frame is provided at the bottom of the barrel body, and the feeding mechanism and the mixing mechanism are respectively connected to the installation plate frame.
[0008] A further improvement to the above technical solution is that an upper cover plate is connected to the upper part of the barrel body. An observation port is provided on the upper cover plate. A material receiving nozzle is provided on one side of the upper cover plate, and the material receiving nozzle communicates with the inside of the barrel body.
[0009] A further improvement to the above technical solution is that a protective cover door is provided around the bottom of the hopper, and a first pulley set is provided on one side of the hopper.
[0010] A further improvement to the above technical solution is that the protective cover door is provided with a plurality of second pulley sets, and a discharge inclined plate is provided below the protective cover door. The discharge inclined plate is connected to the outlet below the hopper.
[0011] A further improvement to the above technical solution is that the discharge inclined plate is provided with a third pulley set, and the discharge inclined plate is connected to the material receiving nozzle.
[0012] A further improvement to the above technical solution is that the feeding rack includes a rack body and side track columns; the rack body is used for installing a winch module; the side track columns are respectively arranged on both sides of the rack body, and the side track columns are used for the first pulley set, the second pulley set, and the third pulley set to slide.
[0013] A further improvement to the above technical solution is that the first mixing component includes a first rotating shaft, a plurality of first stirring paddles, and a first external gear; the first rotating shaft is rotatably connected to the inside of the barrel body; the plurality of first stirring paddles are connected to the first rotating shaft; the first external gear is connected to one end of the first rotating shaft, and the first external gear is arranged outside the barrel body.
[0014] A further improvement to the above technical solution is that the second mixing component includes a second rotating shaft, a plurality of second stirring paddles, and a second external gear; the second rotating shaft is rotatably connected to the inside of the barrel body; the plurality of second stirring paddles are connected to the second rotating shaft; the second external gear is connected to one end of the second rotating shaft, and the second external gear is arranged outside the barrel body.
[0015] A further improvement to the above technical solution is that the mixing drive component includes a mixing motor and a transmission gearbox; the mixing motor is fixedly arranged above the mounting plate frame, and the mixing motor is used for driving the transmission gearbox to move; the transmission gearbox is respectively connected to the first external gear and the second external gear.
[0016] The beneficial effects of the present utility model are as follows:
[0017] The present utility model is provided with a barrel body, a feeding mechanism, and a mixing mechanism. The overall design is reasonable and the operation is simple. The feeding mechanism automatically lifts and moves the raw materials above the barrel body and then lowers them into the barrel body. Under the action of the mixing mechanism, the raw materials are mixed and stirred, effectively improving the working efficiency, reducing the labor intensity, avoiding waste of raw materials, and saving costs. Description of the Drawings
[0018] Figure 1 This is a schematic structural view of the batching barrel for processing the silica gel cotton thin pad of the present utility model;
[0019] Figure 2 is Figure 1 a schematic structural view of the hopper of the batching barrel for processing the silica gel cotton thin pad of;
[0020] Figure 3 is Figure 1 a schematic structural view of the feeding mechanism of the batching barrel for processing the silica gel cotton thin pad of;
[0021] Figure 4 is Figure 3 a schematic structural view of another angle of the feeding mechanism;
[0022] Figure 5 is Figure 1 a schematic structural view of the mixing mechanism of the batching barrel for processing the silica gel cotton thin pad of.
[0023] The reference numerals in the figure are:
[0024] 10, barrel body; 11, mounting plate frame; 12, upper cover plate; 13, observation port; 14, material receiving nozzle; 20, feeding mechanism; 21, winch module; 30, mixing mechanism; 40, hopper; 41, protective cover door; 42, first pulley group; 43, second pulley group; 44, discharge inclined plate; 45, third pulley group; 50, feeding frame; 51, frame body; 52, side track column; 60, first mixing component; 61, first rotating shaft; 62, first stirring paddle; 63, first external gear; 70, second mixing component; 71, second rotating shaft; 72, second stirring paddle; 73, second external gear; 80, mixing drive component; 81, mixing motor; 82, transmission gearbox. Detailed implementation manners
[0025] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0026] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "vertical direction", "upper", "lower", "horizontal", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model. In addition, "first", "second", "third", "fourth" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.
[0027] In the description of the present utility model, it should also be noted that unless otherwise clearly specified and limited, the terms "set", "installed", "connected", "coupled" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection. It can be a mechanical connection, an electrical connection. It can be a direct connection, or a connection through an intermediate medium. It can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0028] As Figures 1 to 5 shown, an embodiment of the present utility model relates to a batching barrel for processing silica gel cotton thin pads, including a barrel body 10, a feeding mechanism 20, and a mixing mechanism 30; the top of the barrel body 10 is connected to the feeding mechanism 20, and the barrel body 10 is used for storing mixed materials; the feeding mechanism 20 includes a hopper 40, a feeding frame 50, and a winch module 21; the hopper 40 is movably connected to the feeding frame 50; the feeding frame 50 is connected to one side of the barrel body 10; the winch module 21 is used to drive the hopper 40 to move along the feeding frame 50; the mixing mechanism 30 is connected to the barrel body 10, and the mixing mechanism 30 includes a first mixing component 60, a second mixing component 70, and a mixing drive component 80; the first mixing component 60 and the second mixing component 70 are respectively connected to the inside of the barrel body 10; the mixing drive component 80 is used to drive the first mixing component 60 and the second mixing component 70 to rotate respectively.
[0029] Furthermore, an installation plate frame 11 is provided at the bottom of the barrel body 10, and the feeding mechanism 20 and the mixing mechanism 30 are respectively connected to the installation plate frame 11. Specifically, the installation plate frame 11 is provided to facilitate the integrated installation of the barrel body 10, the feeding mechanism 20, and the mixing mechanism 30, improving the processing convenience.
[0030] Furthermore, an upper cover plate 12 is connected to the upper part of the barrel body 10. An observation opening 13 is provided on the upper cover plate 12. A material receiving nozzle 14 is provided on one side of the upper cover plate 12, and the material receiving nozzle 14 communicates with the inside of the barrel body 10. Specifically, through the upper cover plate 12, it is convenient to avoid raw materials spilling out during mixing and save raw materials; at the same time, the observation opening 13 is provided so that workers can observe the internal mixing situation; the material receiving nozzle 14 is provided to accurately add raw materials into the barrel body 10, further saving raw materials.
[0031] Furthermore, a protective cover door 41 is surrounded at the bottom of the hopper 40. A first pulley set 42 is provided on one side of the hopper 40. Specifically, by setting the protective cover door 41, it further avoids raw materials spilling out when being lowered, effectively saving raw materials.
[0032] Furthermore, a number of second pulley sets 43 are provided on the protective cover door 41. A discharge inclined plate 44 is provided below the protective cover door 41, and the discharge inclined plate 44 is connected to the outlet below the hopper 40; a third pulley set 45 is provided on the discharge inclined plate 44, and the discharge inclined plate 44 is connected to the material receiving nozzle 14. Specifically, by setting the inclined structure of the discharge inclined plate 44, it is convenient for the raw materials in the hopper 40 to quickly fall into the barrel body 10, improving the processing efficiency.
[0033] Furthermore, the feeding rack 50 includes a rack body 51 and side track columns 52; the rack body 51 is used for installing the winch module 21; the side track columns 52 are respectively provided on both sides of the rack body 51, and the side track columns 52 are used for the first pulley set 42, the second pulley set 43, and the third pulley set 45 to slide. Specifically, the winch module 21 pulls the hopper 40 to move, and cooperates with the first pulley set 42, the second pulley set 43, and the third pulley set 45 to slide on the side track columns 52 to realize the smooth lifting and lowering of the hopper 40, with strong practicability.
[0034] Furthermore, the first mixing component 60 includes a first rotating shaft 61, a number of first stirring paddles 62, and a first external gear 63; the first rotating shaft 61 is rotatably connected to the inside of the barrel body 10; the number of first stirring paddles 62 are connected to the first rotating shaft 61; the first external gear 63 is connected to one end of the first rotating shaft 61, and the first external gear 63 is provided outside the barrel body 10; the second mixing component 70 includes a second rotating shaft 71, a number of second stirring paddles 72, and a second external gear 73; the second rotating shaft 71 is rotatably connected to the inside of the barrel body 10; the number of second stirring paddles 72 are connected to the second rotating shaft 71; the second external gear 73 is connected to one end of the second rotating shaft 71, and the second external gear 73 is provided outside the barrel body 10. Specifically, through the two groups of mixing components, the mixing efficiency is effectively improved, and the raw materials are evenly mixed, with strong practicability.
[0035] Furthermore, the mixing drive assembly 80 includes a mixing motor 81 and a transmission gearbox 82; the mixing motor 81 is fixedly arranged above the mounting plate frame 11, and the mixing motor 81 is used to drive the transmission gearbox 82 to move; the transmission gearbox 82 is respectively connected to the first external gear 63 and the second external gear 73. Specifically, when the mixing motor 81 is started, the transmission gear of the transmission gearbox 82 is driven to rotate, thereby driving the first external gear 63 and the second external gear 73, causing the first rotating shaft 61 and the second rotating shaft 71 to rotate, realizing automatic mixing of materials, and having strong practicability.
[0036] The present utility model is provided with a barrel body 10, a feeding mechanism 20, and a mixing mechanism 30. The overall design is reasonable and the operation is simple. The feeding mechanism 20 automatically raises and moves the raw materials above the barrel body 10 and then lowers them into the barrel body 10. Under the action of the mixing mechanism 30, the materials are mixed and stirred, effectively improving the working efficiency, reducing the labor intensity, avoiding waste of raw materials, and saving costs.
[0037] The above only expresses the preferred technical solutions of the present utility model, and its description is relatively specific and detailed, but it should not be construed as a limitation to the scope of the utility model patent. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present utility model, several modifications and improvements can still be made, and the present utility model also intends to include these modifications and improvements.
Claims
1. An ingredient barrel for processing silica gel cotton thin pads, characterized in that, It includes a barrel body, a feeding mechanism, and a mixing mechanism; the top of the barrel body is connected to the feeding mechanism, and the barrel body is used to store the mixed materials; the feeding mechanism includes a hopper, a feeding rack, and a winch module; the hopper is movably connected to the feeding rack; the feeding rack is connected to one side of the barrel body; the winch module is used to drive the hopper to move along the feeding rack; the mixing mechanism is connected to the barrel body, and the mixing mechanism includes a first mixing component, a second mixing component, and a mixing drive component; the first mixing component and the second mixing component are respectively connected to the inside of the barrel body; the mixing drive component is used to drive the first mixing component and the second mixing component to rotate respectively.
2. The batching barrel for processing the silica gel cotton thin pad according to claim 1, characterized in that, An installation plate rack is provided at the bottom of the barrel body, and the feeding mechanism and the mixing mechanism are respectively connected to the installation plate rack.
3. The batching barrel for processing the silica gel cotton thin pad according to claim 1, characterized in that, An upper cover plate is connected to the upper part of the barrel body. The upper cover plate is provided with an observation port, and a material receiving nozzle is provided on one side of the upper cover plate. The material receiving nozzle communicates with the inside of the barrel body.
4. The batching barrel for processing the silica gel cotton thin pad according to claim 1, characterized in that, A protective cover door is provided around the bottom of the hopper, and a first pulley set is provided on one side of the hopper.
5. The batching barrel for processing the silica gel cotton thin pad according to claim 4, characterized in that, The protective cover door is provided with a plurality of second pulley sets, and a discharge inclined plate is provided below the protective cover door. The discharge inclined plate is connected to the outlet below the hopper.
6. The batching barrel for processing the silica gel cotton thin pad according to claim 5, characterized in that, The discharge inclined plate is provided with a third pulley set, and the discharge inclined plate is connected to the material receiving nozzle.
7. The batching barrel for processing the silica gel cotton thin pad according to claim 1, characterized in that, The feeding rack includes a rack body and side track columns; the rack body is used to install the winch module; the side track columns are respectively arranged on both sides of the rack body, and the side track columns are used for the first pulley set, the second pulley set, and the third pulley set to slide.
8. The batching barrel for processing the silica gel cotton thin pad according to claim 1, characterized in that, The first mixing component includes a first rotating shaft, a plurality of first stirring paddles, and a first external gear; the first rotating shaft is rotatably connected to the inside of the barrel body; the plurality of first stirring paddles are connected to the first rotating shaft; the first external gear is connected to one end of the first rotating shaft, and the first external gear is arranged outside the barrel body.
9. The batching barrel for processing silica gel cotton thin pads according to claim 1, characterized in that, The second mixing component includes a second rotating shaft, a plurality of second stirring paddles, and a second external gear; the second rotating shaft is rotatably connected to the inside of the barrel body; the plurality of second stirring paddles are connected to the second rotating shaft; the second external gear is connected to one end of the second rotating shaft, and the second external gear is arranged outside the barrel body.
10. The batching barrel for processing the silica gel cotton thin pad according to claim 1, characterized in that, The mixing drive component includes a mixing motor and a transmission gearbox; the mixing motor is fixedly arranged above the installation plate rack, and the mixing motor is used to drive the transmission gearbox to move; the transmission gearbox is respectively connected to the first external gear and the second external gear.