Foaming platform of water heater
By designing an automated water heater foaming platform, the automatic positioning and fixing of the product is achieved by using positioning components and lifting components, the problem of inefficient manual operation in the prior art is solved and the working efficiency of water heater foaming is improved.
Patent Information
- Application Number
- CN202422006459.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-19
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-08-19
AI Technical Summary
The existing foam positioning device of water heater requires manual operation, resulting in inefficiency.
A water heater foaming platform including a product positioning platform, a downward mechanism and a conveyor mechanism is designed. The positioning components and lifting components are used to realize the automatic positioning and fixing of the product, and the conveyor belt and stroke switch are combined to improve the degree of automation.
Through automated positioning and fixing, the working efficiency of water heater foaming is improved.
Smart Images

Figure CN223115680U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of water heater foaming, and particularly relates to a water heater foaming platform. Background Art
[0002] An air source heat pump water heater mainly includes a water tank and a compressor. The water tank includes an inner tank and an outer shell, and a foaming material needs to be poured between the inner tank and the outer shell. The water tank is usually cylindrical in shape. Before pouring, the water tank needs to be fixed by a positioning device. The existing positioning device includes an upright frame, a pressing plate suspended on the upright frame, and a handwheel lifting mechanism for manually driving the pressing plate to lift and lower. After the water tank is placed under the pressing plate, the staff rotates the handwheel to control the pressing plate to descend and press the top of the water tank. On the one hand, it prevents the water tank from moving during the pouring process, and on the other hand, it prevents the foaming material from overflowing from the top of the water tank.
[0003] The utility model with the application number 202220340793.1 discloses a positioning device for foaming and pouring of a water heater water tank, which includes two symmetrically arranged vertical beams, a cross beam that can move up and down between the two vertical beams, a pressing plate fixed under the cross beam, and a lifting mechanism for driving the cross beam to move up and down. The lifting mechanism includes a lead screw vertically and rotatably arranged on the vertical beam, a lead screw nut sleeved on the lead screw, and a torque motor arranged downward at the top of the vertical beam. The lifting mechanism is controlled by an electric control box. The pressing plate is horizontally arranged, and a support is arranged on the upper surface of the pressing plate. The top of the support is welded to the cross beam. The support includes a circular ring part and three support rods circumferentially arranged on the circular ring part. The tops of the three support rods converge and are welded to the cross beam. The above positioning device needs to manually input and output products, and the work efficiency is relatively low. Summary of the Invention
[0004] Aiming at the above deficiencies, the technical problem to be solved by the utility model is to provide a water heater foaming platform for improving the foaming efficiency of the water heater.
[0005] To solve the above technical problems, the technical solution adopted by the utility model is
[0006] A water heater foaming platform includes a product positioning platform, a pressing-down mechanism, and a conveying mechanism. The conveying mechanism is arranged on the product positioning platform. A positioning component is arranged on the product positioning platform, and the product is positioned and fixed on the product positioning platform through the positioning component. The pressing-down mechanism is arranged above the product positioning platform.
[0007] As a preferred solution of the utility model, the positioning component includes a side positioning structure and an end positioning structure. The side positioning structure is arranged on both sides of the conveying mechanism, and the end positioning structure is arranged at the end of the conveying mechanism.
[0008] As a preferred embodiment of the present utility model, a guiding surface is provided on the side positioning structure.
[0009] As a preferred embodiment of the present utility model, the conveying mechanism includes a conveyor belt and a travel switch. The conveyor belt is installed on the product positioning platform, and the travel switch is electrically connected to the conveyor belt.
[0010] As a preferred embodiment of the present utility model, at least two switch slots adapted to the travel switch are provided on the product positioning platform.
[0011] As a preferred embodiment of the present utility model, the pressing mechanism includes a lifting assembly and a pressing assembly. The lifting assembly is fixed on the product positioning platform, and the pressing assembly is installed on the lifting assembly. The product is fixed on the product positioning platform through the pressing assembly.
[0012] As a preferred embodiment of the present utility model, the pressing assembly includes a pressing driving member and a pressing head. The pressing head is rotatably connected to the pressing driving member. The pressing driving member drives the pressing head to move downward. A through groove is provided on the pressing head, and glue is applied to the product through the through groove.
[0013] As a preferred embodiment of the present utility model, a transfer rack is installed on the pressing driving member. A rotating shaft hole is provided in the transfer rack, and the pressing head is rotatably installed on the transfer rack through the rotating shaft hole.
[0014] As a preferred embodiment of the present utility model, the pressing driving member includes a beam frame, a driving cylinder installed on the beam frame, and a guiding column installed on the transfer rack. The beam frame is slidably installed on the lifting assembly. The guiding column is slidably connected to the beam frame to guide the transfer rack. The driving cylinder is connected to the transfer rack.
[0015] As a preferred embodiment of the present utility model, the lifting assembly includes a lifting motor, a lifting lead screw, a lifting slider, and a lifting bracket. The lifting bracket is fixed on the product positioning platform. The lifting motor is installed on the lifting bracket. The lifting lead screw is connected to the lifting motor. The lifting slider is slidably installed on the lifting lead screw.
[0016] The beneficial effect of the present utility model is that through the cooperation of the conveying mechanism and the positioning assembly, it is convenient to automatically move the product to the lower part of the pressing mechanism, improving the automation degree of the device, and thus improving the working efficiency of the device. Description of the Drawings
[0017] Figure 1 It is a schematic diagram of the use of the foaming platform of this water heater.
[0018] Figure 2 It is a schematic structural diagram of the water heater foaming platform.
[0019] Figure 3It is a schematic structural diagram of the pressing-down mechanism.
[0020] Reference numerals: Product positioning platform 1, side positioning structure 1-1, end positioning structure 1-2, guiding surface 1-3, switch groove 1-4, pressing-down mechanism 2, conveying mechanism 3, conveyor belt 3-1, travel switch 3-2, lifting assembly 4, lifting motor 4-1, lifting lead screw 4-2, lifting slider 4-3, lifting bracket 4-4, pressing-down assembly 5, pressing-down driving member 5-1, pressing-down head 5-2, through groove 5-3, beam frame 5-4, driving cylinder 5-5, guiding column 5-6, adapter frame 6, rotating shaft hole 6-1. Specific implementation mode
[0021] The present utility model will be further described below in conjunction with the attached drawings.
[0022] A foaming platform for a water heater includes a product positioning platform 1, a pressing-down mechanism 2 and a conveying mechanism 3. The product positioning platform 1 is used for placing products. The conveying mechanism 3 is arranged on the product positioning platform 1, and the products are conveyed to the product positioning platform 1 through the conveying mechanism 3. The pressing-down mechanism 2 is arranged above the product positioning platform 1 and is used for fixing the products on the product positioning platform 1. A positioning assembly is arranged on the product positioning platform 1, and the products are positioned and fixed on the product positioning platform 1 through the positioning assembly, ensuring that the pressing-down mechanism 2 is aligned with the products, so as to facilitate fixing the products on the product positioning platform 1 through the pressing-down mechanism 2.
[0023] The positioning assembly includes a side positioning structure 1-1 and an end positioning structure 1-2 respectively fixed on the edges of the product positioning platform 1. The side positioning structure 1-1 is located on both sides of the conveying mechanism 3, and the end positioning structure 1-2 is located at the end of the conveying mechanism 3. The two sides of the bottom of the product are positioned through the side positioning structure 1-1, and the product moves through the conveying mechanism 3 until the side positioning structure 1-1 abuts against the end positioning structure 1-2, thereby realizing the positioning of the product.
[0024] Preferably, both the side positioning structure 1-1 and the end positioning structure 1-2 are strip-shaped structures, and a guiding surface 1-3 is arranged on the side positioning structure 1-1 to facilitate the product to move between adjacent side positioning structures 1-1.
[0025] The conveying mechanism 3 includes a conveyor belt 3-1 and a travel switch 3-2. The conveyor belt 3-1 is installed on the product positioning platform 1, and the travel switch 3-2 is electrically connected to the conveyor belt 3-1. When the product moves above the travel switch 3-2, the travel switch 3-2 is triggered. After the travel switch 3-2 is triggered, the conveyor belt 3-1 continues to run for a period of time and then stops, ensuring that the product can abut against the end positioning structure 1-2.
[0026] On the product positioning platform 1, there are at least two switch slots 1-4 adapted to the travel switch 3-2. The installation position of the travel switch 3-2 can be changed according to requirements, so as to change the time between the trigger of the travel switch 3-2 and the stop of the conveyor belt 3-1.
[0027] As a preferred implementation manner, the travel switch 3-2 is electrically connected to the lifting component 4. When the travel switch 3-2 is triggered, it drives the lifting component 4 to work, so that the pressing component 5 descends. The lifting component 4 performs a descending operation during the process from triggering the travel switch 3-2 to the stop of the conveyor belt 3-1, thereby reducing the working waiting time of the lifting component 4 and improving the working efficiency of this platform.
[0028] The pressing mechanism 2 includes a lifting component 4 and a pressing component 5. The lifting component 4 is fixed on the product positioning platform 1, and the pressing component 5 is installed on the lifting component 4. The product is fixed on the product positioning platform 1 through the pressing component 5. The lifting component 4 is used for the rapid lifting and lowering of the pressing component 5, and the pressing component 5 is used for stably pressing the product on the product positioning platform 1.
[0029] The pressing component 5 includes a pressing drive member 5-1, a pressing head 5-2 and an adapter bracket 6. The adapter bracket 6 is installed on the pressing drive member 5-1. A rotating shaft hole 6-1 is provided in the adapter bracket 6, and the pressing head 5-2 is rotatably installed on the adapter bracket 6 through the rotating shaft hole 6-1. The pressing head 5-2 is driven to move downward by the pressing drive member 5-1. A through groove 5-3 is provided on the pressing head 5-2. Through the setting of the adapter bracket 6, it is convenient to rotate the pressing head 5-2, so as to facilitate gluing the product through the through groove 5-3.
[0030] The pressing drive member 5-1 includes a beam frame 5-4, a drive cylinder 5-5 installed on the beam frame 5-4 and a guide post 5-6 installed on the adapter bracket 6. The beam frame 5-4 is slidably installed on the lifting bracket 4-4 of the lifting component 4 through a slide rail. The guide post 5-6 is slidably connected to the beam frame 5-4 through a guide sleeve, so as to guide the lifting of the adapter bracket 6. The drive cylinder 5-5 is connected to the adapter bracket 6 to drive the adapter bracket 6 to lift and lower. The pressing head 5-2 can rotate relative to the adapter bracket 6.
[0031] The lifting component 4 includes a lifting motor 4-1, a lifting lead screw 4-2, a lifting slider 4-3 and a lifting bracket 4-4. The lifting bracket 4-4 is fixed on the product positioning platform 1. The lifting motor 4-1 is installed on the lifting bracket 4-4. The lifting lead screw 4-2 is connected to the lifting motor 4-1. The lifting slider 4-3 is slidably installed on the lifting lead screw 4-2. By driving the lifting lead screw 4-2 to rotate through the lifting motor 4-1, the lifting and lowering of the lifting slider 4-3 are determined, driving the beam frame 5-4 to move up and down.
[0032] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present utility model. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present utility model. Therefore, the present utility model will not be limited to the embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.
[0033] Although terms corresponding to the reference numerals in the drawings are used more herein, the possibility of using other terms is not excluded; these terms are only used to more conveniently describe and explain the essence of the present utility model; any interpretation of them as any additional limitation is contrary to the spirit of the present utility model.
Claims
1. A water heater foaming platform, characterized in that, It includes a product positioning platform (1), a pressing mechanism (2) and a conveying mechanism (3). The conveying mechanism (3) is arranged on the product positioning platform (1). A positioning component is provided on the product positioning platform (1). The product is positioned and fixed on the product positioning platform (1) through the positioning component. The pressing mechanism (2) is arranged above the product positioning platform (1).
2. The foaming platform of a water heater according to claim 1, characterized in that, The positioning component includes a side positioning structure (1-1) and an end positioning structure (1-2). The side positioning structure (1-1) is arranged on both sides of the conveying mechanism (3), and the end positioning structure (1-2) is arranged at the end of the conveying mechanism (3).
3. The foaming platform of a water heater according to claim 2, characterized in that, A guiding surface (1-3) is provided on the side positioning structure (1-1).
4. A water heater foaming platform according to claim 1, characterized in that, The conveying mechanism (3) includes a conveyor belt (3-1) and a travel switch (3-2). The conveyor belt (3-1) is installed on the product positioning platform, and the travel switch (3-2) is electrically connected to the conveyor belt (3-1).
5. A water heater foaming platform according to claim 4, characterized in that, At least two switch slots (1-4) adapted to the travel switch (3-2) are provided on the product positioning platform (1).
6. A water heater foaming platform according to claim 1, characterized in that, The pressing mechanism (2) includes a lifting component (4) and a pressing component (5). The lifting component (4) is fixed on the product positioning platform (1), and the pressing component (5) is installed on the lifting component (4). The product is fixed on the product positioning platform (1) through the pressing component (5).
7. A water heater foaming platform according to claim 6, characterized in that, The pressing component (5) includes a pressing driving part (5-1) and a pressing head (5-2). The pressing head (5-2) is rotatably connected to the pressing driving part (5-1). The pressing head (5-2) is driven by the pressing driving part (5-1) to move downward. A through groove (5-3) is provided on the pressing head (5-2), and glue is applied to the product through the through groove (5-3).
8. A water heater foaming platform according to claim 7, characterized in that, A transfer frame (6) is installed on the pressing driving part (5-1). A rotating shaft hole (6-1) is provided in the transfer frame (6). The pressing head (5-2) is rotatably installed on the transfer frame (6) through the rotating shaft hole (6-1).
9. The foaming platform of a water heater according to claim 8, wherein, The pressing driving part (5-1) includes a beam frame (5-4), a driving cylinder (5-5) installed on the beam frame (5-4), and a guiding column (5-6) installed on the transfer frame (6). The beam frame (5-4) is slidably installed on the lifting component (4). The guiding column (5-6) is slidably connected to the beam frame (5-4) to guide the transfer frame (6). The driving cylinder (5-5) is connected to the transfer frame (6).
10. A water heater foaming platform according to claim 6, characterized in that, The lifting component (4) includes a lifting motor (4-1), a lifting lead screw (4-2), a lifting slider (4-3) and a lifting bracket (4-4). The lifting bracket (4-4) is fixed on the product positioning platform (1). The lifting motor (4-1) is installed on the lifting bracket (4-4). The lifting lead screw (4-2) is connected to the lifting motor (4-1). The lifting slider (4-3) is slidably installed on the lifting lead screw (4-2).
Citation Information
Patent Citations
Positioning device for foaming filling of water tank of water heater
CN216267194U