Wrapping machine special for wire harness with terminal

By using a pull rope and a buckle in the winding equipment to adjust the angle of the winding disk, combined with the sliding device and motor drive, the oblique winding of the winding belt is achieved, which solves the crease problem caused by vertical winding of the winding belt and improves the winding sealing effect and quality.

CN223116700UActive Publication Date: 2025-07-18GAOYOU XINGODA ELECTRIC CO LTD
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Patent Information

Application Number
CN202421634746.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-11
Publication Date
2025-07-18
Estimated Expiration
2034-07-11

AI Technical Summary

Technical Problem

During the winding process of existing wire harness winding equipment, vertical winding of the winding belt causes folding to produce creases, affecting the winding sealing effect and quality.

Method used

The winding plate with a tension rope and a buckle ring are used to combine the rotary connection. By adjusting the angle between the winding disk and the wire harness, combined with the sliding device and motor drive, the oblique winding of the winding belt is realized to avoid creases.

Benefits of technology

The winding quality is improved, the occurrence of gap holes in the winding belt is avoided, the winding sealing effect is ensured, and good adjustment is provided.

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Abstract

The utility model discloses a wrapping machine special for a wire harness with a terminal, relates to the field of automobile wire harnesses, and aims to solve the problems that a winding belt on a winding disc is vertically wound, and the winding belt is driven to be folded at a small angle in the moving process of the wire harness, so that creases are generated. The surface, away from the connecting plate, of the winding plate is rotationally connected with a wrapping plate, a first motor for driving the wrapping plate to rotate is fixedly installed on the outer wall of the winding plate, and a winding disc with a winding belt is fixedly installed on the outer wall of the wrapping plate, so that the angle between the winding disc and the wire harness is adjusted; and the winding sealing effect is prevented from being affected by winding gap holes caused by creases, and the winding quality is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of automotive wire harnesses, and specifically relates to a special wrapping machine for wire harnesses with terminals. Background Art

[0002] Wire harnesses are widely used in current industrial production. A wire harness is a wiring component that connects various electrical devices in a circuit and consists of an insulating sheath, wiring terminals, wires, etc. A wire harness refers to a component formed by pressing a contact terminal made of copper material onto a wire and cable, and then plastically pressing an insulator or adding a metal shell outside, etc., and bundling the wire harness to form a component for connecting the circuit. A winding wrapping machine is required for bundling the wire harness.

[0003] There is a prior art wire harness terminal parallel winding wrapping machine with a publication number of CN213705885U, which includes a support frame. The support frame includes a limit plate, a threaded sleeve, and an installation ring. The support frame is integrally welded by a vertical support frame and two ground contact mounting plates symmetrically welded at the bottom. A vertical support plate is welded in the middle section of the top crossbeam of the vertical support frame. A toothed disc is rotatably inserted in the middle section of this vertical support plate, and an installation ring is welded and fixed at the top of the vertical support plate. In the utility model, the bolt can apply a pressing braking force to the winding disc through the arc-shaped brake pad at its tail end, so that the winding disc tightens the wrapping tape on it and winds it around the wire harness, increasing the winding tightening force of the wire harness and preventing the wrapping tape from loosening.

[0004] The above prior art solution has the following defects: The winding disc vertically surrounds the wire harness. When winding and wrapping the wire harness, the winding tape on the winding disc is vertically wound. During the movement of the wire harness, the winding tape is driven to fold at a small angle, resulting in creases. There are gaps and holes in the winding of the winding tape at the crease, greatly reducing the sealing effect of the winding tape wrapping, and the quality is effectively improved. Summary of the Utility Model

[0005] The purpose of the utility model is to provide a special wrapping machine for wire harnesses with terminals.

[0006] To achieve the above purpose, the utility model provides the following technical solutions:

[0007] It includes a base. On the top wall of the base, a pair of supporting legs are fixedly arranged. On the top wall of the supporting legs, a mounting plate is supported. The mounting plate is penetrated with a wire harness through groove. A wire harness plate is slidably arranged in the wire harness through groove. At both ends in the length direction of the wire harness plate, wire harness clamping devices are fixedly arranged. On the outer wall of the mounting plate, a connecting plate parallel to the wire harness plate extends. The connecting plates are arranged in pairs and parallel to each other up and down. At the end of the connecting plate, a winding plate is rotatably connected. On the side of the winding plate away from the connecting plate, a covering plate is rotatably connected. On the outer wall of the winding plate, a first motor for driving the covering plate to rotate is fixedly installed. On the outer wall of the covering plate, a winding disc with a winding tape is fixedly installed. In the center of the winding plate and the covering plate which are in a disc shape, an activity groove for wrapping the wire harness through groove is opened. The wire harness plate is provided with a sliding device. On the side of the winding plate away from the covering plate, a tensioning device for controlling the rotation angle of the winding plate is fixedly installed.

[0008] By adopting the above technical solution, the wire harness clamping device on the wire harness plate can effectively clamp the wire harness. Combined with the sliding device, during the process of the winding tape winding the wire harness, the wire harness can be automatically moved to achieve the effect of full-section wrapping. The tensioning device combined with the rotatably connected winding plate can adjust the angle between the winding disc and the wire harness by controlling the tensioning length. During the winding process, the winding tape can wind the wire harness obliquely to avoid generating creases that cause gap holes in the winding and affect the winding sealing effect, thereby improving the winding quality.

[0009] Furthermore, the tensioning device includes tensioning ropes fixedly connected to the winding disc. The tensioning ropes are arranged in pairs horizontally. On the outer wall of the mounting plate, a pair of buckles for cooperating with the tensioning ropes are fixedly arranged. The tensioning ropes are respectively buckled to the buckles.

[0010] By adopting the above technical solution, when it is necessary to adjust the angle of the winding disc, untie the two tensioning ropes, rotate the winding disc and then tighten the two tensioning ropes simultaneously to maintain the adjusted angle of the winding disc, and then buckle the tensioning ropes to the corresponding buckles, the winding disc can be fixed at the specified angle. The included angle between the winding disc and the wire harness can be adjusted according to actual needs to ensure that the winding tape can closely fit the surface of the wire harness during winding to avoid generating crease gaps, and it has good adjustability.

[0011] Further, the wire harness clamping device is fixedly arranged on the upper plate of the top wall of the wire harness board. The upper plates are arranged in pairs at both ends of the wire harness board. On one side of the upper plate near the wire harness through groove at one end, a first connecting column extends. At the end of the first connecting column, a first wire twisting disc is fixedly connected. On one side of the upper plate near the wire harness through groove at the other end, a second connecting column extends. At the end of the second connecting column, a second wire twisting disc is rotatably connected. The first wire twisting disc and the second wire twisting disc are in a disc shape, and a number of wire harness engaging grooves are equidistantly arranged at the edge. The second wire twisting disc is provided with a pin hole penetrating through it. The upper plate is provided with a pin inserted into the pin hole. An elastic binding ring is fitted on the outer edges of the first wire twisting disc and the second wire twisting disc.

[0012] By adopting the above technical solution, during use, both ends of a single wire harness are respectively fixed in the wire harness engaging grooves on the first wire twisting disc and the second wire twisting disc, and then the elastic binding ring is put on to fix the whole wire harness. Then, the second wire twisting disc is rotated to twist and tighten the whole wire harness. After reaching the specified number of turns, the pin is inserted to fix the second wire twisting disc. At this time, the wire harness can be successfully tightened and fixed, facilitating the subsequent winding process to proceed smoothly.

[0013] Further, the sliding device includes a pair of lower plates fixedly arranged at both ends in the length direction of the bottom wall of the wire harness board. A threaded rod is fixedly arranged between the lower plates. The mounting plate is snap-fitted and rotatably provided with a rotating cylinder threadedly engaged with the threaded rod. A rotating ring penetrating into the outer wall of the mounting plate is arranged around the outer edge of the rotating cylinder. A second motor for driving the rotating ring to rotate is fixedly installed on the outer wall of the mounting plate.

[0014] By adopting the above technical solution, the first motor and the second motor can be connected to the control system or controlled at a specified rotational speed. When the second motor rotates, it drives the rotating cylinder inside the mounting plate to rotate. Since the rotating cylinder is threadedly connected to the threaded rod, the threaded rod is driven to move along the length direction, achieving the effect of driving the wire harness board to slide.

[0015] In summary, the beneficial technical effects of the present utility model are as follows:

[0016] 1. By adopting the tensioning rope, buckle ring and the winding plate with a rotating connection, the angle between the winding disc and the wire harness can be adjusted, avoiding the generation of creases that may cause gap holes in the winding and affecting the winding sealing effect, and improving the winding quality.

[0017] 2. By adopting the first wire twisting disc, the second wire twisting disc and the elastic binding ring, the wire harness can be tightened and fixed, facilitating the subsequent winding process to proceed smoothly.

[0018] 3. By adopting the threaded rod, the rotating cylinder and the second motor, the threaded rod is driven to move along the length direction, achieving the effect of driving the wire harness board to slide. Description of the Drawings

[0019] The accompanying drawings are used to provide a further understanding of the present utility model and form a part of the description, but do not constitute a limitation to the present utility model. In the drawings:

[0020] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0021] Figure 2 is Figure 1 an enlarged schematic diagram of the structure of part A in

[0022] Figure 3 is Figure 1 an enlarged schematic diagram of the structure of part B in

[0023] Figure 4 is an exploded schematic diagram of the overall structure of the present utility model.

[0024] In the figure, 1, base; 2, support leg; 3, mounting plate; 31, wire harness through groove; 4, wire harness board; 5, wire harness clamping device; 51, upper plate; 52, first connecting column; 53, first wire twisting disc; 54, second connecting column; 55, second wire twisting disc; 56, wire harness engaging groove; 57, pin hole; 58, pin; 59, elastic binding ring; 6, connecting plate; 61, winding plate; 62, covering plate; 63, first motor; 64, winding disc; 65, movable groove; 7, sliding device; 71, lower plate; 72, threaded rod; 73, rotating cylinder; 74, rotating ring; 75, second motor; 8, tensioning device; 81, tensioning rope; 82, buckle ring. Detailed implementation manners

[0025] The following further describes the present utility model in detail with reference to the accompanying drawings.

[0026] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0027] Please refer to Figures 1-4 , the present utility model provides the following technical solutions:

[0028] It includes a base 1. On the top wall of the base 1, a pair of support legs 2 are fixedly arranged. On the top wall of the support legs 2, a mounting plate 3 is supported. A wire harness through groove 31 is formed through the mounting plate 3. A wire harness plate 4 is slidably arranged in the wire harness through groove 31. At both ends of the wire harness plate 4 in the length direction, wire harness clamping devices 5 are fixedly arranged. An extension plate 6 parallel to the wire harness plate 4 is arranged on the outer wall of the mounting plate 3. The extension plates 6 are arranged in a pair and are parallel to each other up and down. At the end of the extension plate 6, a winding plate 61 is rotatably connected. On the side of the winding plate 61 away from the extension plate 6, a covering plate 62 is rotatably connected. On the outer wall of the winding plate 61, a first motor 63 for driving the covering plate 62 to rotate is fixedly installed. On the outer wall of the covering plate 62, a winding disc 64 with a winding tape is fixedly installed. The winding plate 61 and the covering plate 62 are in a disc shape and an activity groove 65 for wrapping the wire harness through groove 31 is formed at the center. The wire harness plate 4 is provided with a sliding device 7. On the side of the winding plate 61 away from the covering plate 62, a tensioning device 8 for controlling the rotation angle of the winding plate 61 is fixedly installed. The wire harness clamping devices 5 on the wire harness plate 4 can effectively clamp the wire harness. Combined with the sliding device 7, during the process of the winding tape winding the wire harness, the wire harness is automatically moved to achieve the effect of full-section wrapping. The tensioning device 8 is combined with the rotatably connected winding plate 61, and by controlling the tensioning length, the effect of adjusting the angle between the winding disc 64 and the wire harness is achieved. During the winding process, the winding tape can wind the wire harness obliquely, avoiding the generation of creases that may cause gap holes in the winding and affecting the winding sealing effect, and improving the winding quality.

[0029] The tensioning device 8 includes tensioning ropes 81 fixedly connected to the winding disc 64. The tensioning ropes 81 are arranged in a pair horizontally. On the outer wall of the mounting plate 3, a pair of buckle rings 82 for cooperating with the tensioning ropes 81 are fixedly arranged. The tensioning ropes 81 are respectively buckled on the buckle rings 82. When it is necessary to adjust the angle of the winding disc 64, the two tensioning ropes 81 are unfastened, the winding disc 64 is rotated, and then the two tensioning ropes 81 are tightened simultaneously to maintain the adjusted angle of the winding disc 64. Then the tensioning ropes 81 are buckled on the corresponding buckle rings 82, and the winding disc 64 can be fixed at a specified angle. The included angle between the winding disc 64 and the wire harness can be adjusted according to actual needs, ensuring that the winding tape can closely fit the surface of the wire harness during winding to avoid the generation of crease gaps, and having good adjustability.

[0030] The harness clamping device 5 is fixedly arranged on an upper plate 51 on the top wall of the harness plate 4. The upper plates 51 are arranged in pairs at both ends of the harness plate 4. A first connecting column 52 is extended from one side of the upper plate 51 close to the harness through groove 31 at one end. A first winding drum 53 is fixedly connected to the end of the first connecting column 52. A second connecting column 54 is extended from one side of the upper plate 51 close to the harness through groove 31 at the other end. A second winding drum 55 is rotatably connected to the end of the second connecting column 54. The first winding drum 53 and the second winding drum 55 are disc-shaped and have a plurality of harness engaging grooves 56 at equal intervals on their edges. The second winding drum A pin hole 57 is provided around and through the wire 55, and a pin 58 inserted into the pin hole 57 is provided on the upper plate 51. Elastic binding rings 59 are provided on the outer edges of the first winding drum 53 and the second winding drum 55. When in use, the two ends of a single wire harness are respectively fixed in the wire harness engaging grooves 56 on the first winding drum 53 and the second winding drum 55, and then the elastic binding ring 59 is put on to fix the wire harness as a whole, and then the second winding drum 55 is rotated to twist and tighten the wire harness as a whole. After reaching the specified number of turns, the pin 58 is inserted to fix the second winding drum 55. At this time, the wire harness can be successfully tightened and fixed, which is convenient for the subsequent winding process to proceed smoothly.

[0031] The sliding device 7 includes a pair of lower plates 71 fixedly arranged at both ends of the length direction of the bottom wall of the wiring harness plate 4, a threaded rod 72 is fixedly arranged between the lower plates 71, and the mounting plate 3 is engaged and rotated to be provided with a rotating cylinder 73 with a threaded fitting threaded rod 72, and a rotating ring 74 is arranged around the outer edge of the rotating cylinder 73 and penetrates into the outer wall of the mounting plate 3, and a second motor 75 for driving the rotating ring 74 to rotate is fixedly installed on the outer wall of the mounting plate 3. The first motor 63 and the second motor 75 can be connected to the control system, or set to a specified speed for control, and when the second motor 75 rotates, it drives the rotating cylinder 73 inside the mounting plate 3 to rotate, and since the rotating cylinder 73 is threadedly connected to the threaded rod 72, the threaded rod 72 is driven to move along the length direction, thereby achieving the effect of driving the wiring harness plate 4 to slide.

[0032] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0033] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A special wrapping machine for wire harnesses with terminals, comprising a base (1), wherein a pair of support legs (2) are fixedly arranged on the top wall of the base (1), and a mounting plate (3) is supported on the top wall of the support legs (2), characterized in that: The mounting plate (3) is provided with a wire harness through groove (31) running through it. A wire harness plate (4) is slidably arranged in the wire harness through groove (31). At both ends of the wire harness plate (4) in the length direction, there are fixedly arranged wire harness clamping devices (5). An extension plate (6) parallel to the wire harness plate (4) is arranged on the outer wall of the mounting plate (3). The extension plates (6) are arranged in pairs and parallel to each other up and down. At the end of the extension plate (6), there is a rotatably connected winding plate (61). On the side of the winding plate (61) away from the extension plate (6), there is a rotatably connected covering plate (62). On the outer wall of the winding plate (61), there is fixedly installed a first motor (63) for driving the covering plate (62) to rotate. On the outer wall of the covering plate (62), there is fixedly installed a winding disc (64) with a winding belt. The winding plate (61) and the covering plate (62) are in a disc shape and are provided with an activity groove (65) at the center for wrapping the wire harness through groove (31). The wire harness plate (4) is provided with a sliding device (7). On the side of the winding plate (61) away from the covering plate (62), there is fixedly installed a tensioning device (8) for controlling the rotation angle of the winding plate (61).

2. The special wrapping machine for a wire harness with terminals according to claim 1, characterized in that: The tensioning device (8) includes tensioning ropes (81) fixedly connected to the winding disc (64). The tensioning ropes (81) are arranged in pairs horizontally. On the outer wall of the mounting plate (3), there are fixedly arranged a pair of buckle rings (82) for cooperating with the tensioning ropes (81). The tensioning ropes (81) are respectively buckled to the buckle rings (82).

3. The special wrapping machine for wire harness with terminals according to claim 2, characterized in that: The wire harness clamping device (5) is fixedly arranged on the upper plate (51) on the top wall of the wire harness plate (4). The upper plates (51) are distributed in pairs at both ends of the wire harness plate (4). On the side of one end of the upper plate (51) close to the wire harness through groove (31), there is an extended first connecting column (52). At the end of the first connecting column (52), there is fixedly connected a first wire twisting disc (53). On the side of the other end of the upper plate (51) close to the wire harness through groove (31), there is an extended second connecting column (54). At the end of the second connecting column (54), there is a rotatably connected second wire twisting disc (55).

4. The special wrapping machine for wire harness with terminals according to claim 3, characterized in that: The first wire twisting disc (53) and the second wire twisting disc (55) are in a disc shape and are provided with a number of wire harness engaging grooves (56) at equal intervals on the edge. The second wire twisting disc (55) is provided with a pin hole (57) running through it in a circular manner. The upper plate (51) is provided with a pin (58) inserted into the pin hole (57). An elastic bundling ring (59) is fitted on the outer edges of the first wire twisting disc (53) and the second wire twisting disc (55).

5. The special wrapping machine for wire harness with terminals according to claim 4, characterized in that: The sliding device (7) includes a pair of lower plates (71) fixedly arranged at both ends in the length direction of the bottom wall of the wire harness plate (4). A threaded rod (72) is fixedly arranged between the lower plates (71). The mounting plate (3) is provided with a rotating cylinder (73) that is threadedly engaged with the threaded rod (72). A rotating ring (74) that penetrates into the outer wall of the mounting plate (3) is arranged around the outer edge of the rotating cylinder (73). On the outer wall of the mounting plate (3), there is fixedly installed a second motor (75) for driving the rotating ring (74) to rotate.

Citation Information

Patent Citations

  • Wire harness terminal doubling, winding and coating machine

    CN213705885U