Power roller and conveying system for bar workbench
By designing a power roller system on the online rod workbench, the problem of low efficiency in conveying and separation of the material box is solved, efficient material box operation and modular installation are achieved, and the overall efficiency of the workbench is improved.
Patent Information
- Application Number
- CN202422215426.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-10
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-09-10
AI Technical Summary
The existing roller conveyor is not convenient to install on the online rod workbench, and the material box is conveyed, especially the driving and separation operation efficiency of the material box is low.
A power roller system is designed, including a power box and a roller assembly. The roller assembly is driven by the power box, equipped with a first roller and a second roller, rotated simultaneously by a power reducer, and the rubber wheel is used to drive the material box, and the adapter module is convenient for installation on the online rod workbench.
It realizes efficient conveying, blocking and separation operations of the material box, improves the working efficiency of the wire rod workbench, and is flexible in installation and convenient for modular expansion functions.
Smart Images

Figure CN223117250U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of a conveying system of a wire rod workbench, in particular to a power roller and a conveying system used for the wire rod workbench. Background Art
[0002] In the modern factory manufacturing and processing process, in order to replace the traditional manual handling, a conveying platform system is generally used to transport the products to be processed to improve the processing efficiency of the products.
[0003] A Chinese patent document with announcement number CN210823933U discloses a roller conveyor that can reduce the friction between the transported object and the guardrail and reduce the rolling resistance of the roller. The roller conveyor includes a frame, rollers mounted on the frame, and a transmission structure between the rollers. The frame is provided with a guardrail and a support rod for supporting and mounting the guardrail. The guardrail is provided with a plurality of strip patterns on one side facing the roller, and the cross-section of the strip patterns is an arc shape.
[0004] However, the above roller conveyor is not convenient to be installed on the online bar workbench to convey the dedicated material box. In particular, in the conveying system of the online bar workbench, corresponding conveying rollers are usually arranged on both sides, and the traditional power system of the motor and roller arranged in the same direction is not convenient to be installed on the online bar workbench, nor is it convenient to drive the material box.
[0005] Therefore, how to utilize the existing characteristics of the wire rod workbench to design a power roller to transport, block or separate the material box is a technical problem that needs to be solved. Utility Model Content
[0006] The utility model aims to overcome the above-mentioned shortcomings and provide a technical solution that can solve the above-mentioned problems.
[0007] The utility model provides a power roller for a wire rod workbench, comprising a power box and a roller assembly, wherein the roller assembly is transmission-connected to the power box, thereby being driven by the power box to rotate, and then operating a material box of a conveying system; the roller assembly is provided with a first roller and a second roller, wherein the first roller and the second roller are transmission-connected to two sides of the power box respectively, and generate synchronous rotation.
[0008] As a further solution of the utility model: a power motor and a power reducer are arranged inside the power box, the input end of the power reducer is transmission-connected to the output shaft of the power motor, and the output end thereof is transmission-connected to the first roller and the second roller respectively.
[0009] As a further solution of the utility model: the roller assembly is provided with a wheel rim and a rubber wheel, the inner wall of the wheel rim is fixedly connected to the output shaft of the power reducer, the outer wall of the wheel rim is fixedly connected to the inner wall of the rubber wheel, and the outer wall of the rubber wheel is used to drive the material box.
[0010] As a further solution of the utility model: the rubber wheel is made of wear-resistant and non-slip rubber material.
[0011] As a further solution of the utility model: the power box is provided with a switching module on the other side perpendicular to the side where the roller assembly is located, and the switching module is used for switching external accessories.
[0012] As a further solution of the utility model: the adapter module is provided with an adapter protrusion, which is fixed to the outer wall of the power box and protrudes a certain part, and forms adapter edges on both sides of the protruding part, so that external accessories can be connected and fixed through the adapter edges.
[0013] A conveying system is also provided, comprising a power roller used for the above-mentioned wire rod workbench, and also comprising a conveying frame and conveying rollers. The conveying frame forms a supporting structure of the entire conveying system, and a plurality of conveying rollers are rotatably connected to the conveying frame to form a conveying track. The power roller is installed on the conveying frame through an adapter and drives a material box placed on the conveying track.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] 1. By arranging the first roller and the second roller on both sides of the power box respectively, so that they can rotate synchronously, the power roller can be installed in the middle free part of the conveying rollers on both sides, so that the material box on the conveying roller can be conveyed, blocked or separated accordingly, thereby forming a conveying system for the wire rod workbench and improving the working efficiency of the workbench.
[0016] 2. A transfer module is also provided on the other side perpendicular to the side where the roller assembly is located. The power roller is installed on the corresponding wire rod workbench using the transfer module, and the transfer protrusion can be connected using an adapter, so that its installation position on the wire rod workbench is more flexible, which is convenient for forming a conveying system.
[0017] Therefore, after the above-mentioned improvements, the utility model can provide a power roller and conveying system for a wire rod workbench, thereby utilizing the existing characteristics of the wire rod workbench, installing the power roller at a suitable position of the conveying system, realizing the operations of conveying, blocking or separating the material box, and improving the working efficiency of the workbench.
[0018] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0020] Figure 1 It is a structural schematic diagram of the power box and roller assembly of the utility model;
[0021] Figure 2 It is a structural schematic diagram of the switching module of the utility model;
[0022] Figure 3 It is a structural schematic diagram of the utility model after the wheel rim and the rubber wheel are separated;
[0023] Figure 4 It is a structural schematic diagram of the power roller of the utility model installed in the conveying system.
[0024] The reference numerals and names in the figures are as follows:
[0025] 10 power box; 11 power motor; 12 power reducer; 20 adapter module; 21 adapter protrusion; 22 adapter edge; 30 roller assembly; 31 first roller; 32 second roller; 33 wheel rim; 34 rubber wheel; 41 conveyor frame; 42 conveyor roller; 43 conveyor track; 44 adapter; 45 material box. DETAILED DESCRIPTION
[0026] The technical solutions in the embodiments of the present invention are described clearly and completely below. Obviously, the described embodiments are only a part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0027] See also Figures 1 to 4, in the embodiment of the present utility model, a power roller used for a wire rod workbench includes a power box body 10 and a roller assembly 30. The roller assembly 30 is drivingly connected to the power box body 10, so as to be driven by the power box body 10 to rotate correspondingly, and then operate on the material box 45 of the conveying system. The roller assembly 30 is provided with a first roller 31 and a second roller 32. The first roller 31 and the second roller 32 are respectively drivingly connected to both sides of the power box body 10 and rotate synchronously.
[0028] Specifically, in order to convey materials on the wire rod workbench, a conveying system is usually set up. By using the conveying frame 41 and the conveying rollers 42 provided in the conveying system, corresponding conveying processing is carried out on the material box 45 containing and loading materials. Among them, the conveying frame 41 can form the support structure of the entire conveying system, and a plurality of conveying rollers 42 are respectively rotatably connected to the conveying frame 41, so as to form a corresponding conveying track 43. Then, the power roller is installed on the conveying frame 41 through a rotary joint 44, preferably at the vacant position between two rows of conveying tracks 43, and then the material box 45 placed on the conveying track 43 is driven correspondingly. Among them, the driving methods that can be adopted include operating methods such as blocking the material box 45, separating the material box 45, or planar conveying.
[0029] Secondly, as Figure 4 shown, corresponding power rollers can be set at both ends of the conveying track 43. By using the rubber wheels 34 of the power rollers to support and drive the bottom of the material box 45, after it rotates, the material box 45 can be driven for corresponding conveying. The reverse rotation of the roller assembly 30 can also be used to block the material box 45 and make it stop at the corresponding work station for corresponding processing of the materials placed inside. After the processing is completed, the power motor 11 can continue to drive the power reducer 12 to operate, and at the same time drive the roller assembly 30 to rotate synchronously, so as to convey the position of the material box 45 and make it be conveyed to the next work station.
[0030] In addition, the power roller can also be installed in the middle space of the conveying track 43 to continuously convey or separate the material box 45, so that the material box 45 can be conveyed in different directions. At the same time, the traveling device provided at the lower part of the conveying frame 41 can be used to move the conveying frame 41, so as to convey the material box 45 between different work stations.
[0031] As Figure 3 shown, preferably, a power motor 11 and a power reducer 12 are provided inside the power box body 10. The input end of the power reducer 12 is drivingly connected to the output shaft of the power motor 11, and its output end is respectively drivingly connected to the first roller 31 and the second roller 32.
[0032] Specifically, the power reducer 12 preferably adopts a dual-output shaft reducer, so that corresponding output shafts can be formed on both sides, respectively, so as to respectively connect the first roller 31 and the second roller 32. The power reducer 12 can also reduce the rotation speed output by the power motor 11 and increase its torque, so that a relatively heavy material box 45 can also be driven.
[0033] like Figure 2 and Figure 3 As shown, preferably, the roller assembly 30 is provided with a wheel rim 33 and a rubber wheel 34, the inner wall of the wheel rim 33 is fixedly connected to the output shaft of the power reducer 12, the outer wall of the wheel rim 33 is fixedly connected to the inner wall of the rubber wheel 34, and the outer wall of the rubber wheel 34 is used to drive the material box 45. The rubber wheel 34 is made of wear-resistant and non-slip rubber material.
[0034] Specifically, the wheel rim 33 is preferably made of a relatively hard metal material, such as aluminum alloy. The rubber wheel 34 is preferably made of a wear-resistant and non-slip material, so that the outer wall of the rubber wheel 34 has wear-resistant and non-slip properties, which increases the operating friction on the material box 45, prevents the material box 45 from slipping, and also increases the service life of the rubber wheel 34.
[0035] like Figure 2 and Figure 1 As shown, preferably, the power box 10 is provided with a switching module 20 on the other side perpendicular to the side where the roller assembly 30 is located, and the switching module 20 is used for switching external accessories.
[0036] Specifically, the adapter module 20 can be installed and fixed through the external adapter 44, that is, the power roller is installed on the external wire rod workbench or lean pipe workbench through the adapter 44, so that it can be installed and fixed in a modular manner. In particular, its appearance and structure can be compatible and matched with the third-generation lean pipe workbench products in this industry, and the overall appearance is more beautiful.
[0037] Secondly, the adapter 44 can be used to connect the adapter protrusion 21, so that its installation position on the line rod workbench is more flexible, which is convenient for forming a conveying system with various directions, various angles and multiple purposes.
[0038] like Figure 2 As shown, preferably, the adapter module 20 is provided with an adapter protrusion 21, which is fixed to the outer wall of the power box 10 and protrudes a certain portion, and forms adapter edges 22 on both sides of the protruding portion, so that external accessories can be connected and fixed through the adapter edges 22.
[0039] Specifically, the adapter bump 21 is preferably manufactured on the power box body 10 by using the integral molding process in the prior art, such as the existing aluminum alloy stamping process or the existing aluminum alloy turning process, etc., which will not be elaborated here. In addition, the adapter bump 21 can be in a corresponding shape and size for mating connection with the third-generation lean pipe, so that a unified adapter 44 can be used for corresponding adapter installation, enabling the power roller to be modularly installed through the adapter bump 21, especially facilitating installation on the workbench of the third-generation lean pipe.
[0040] In addition, other accessories can be extendedly installed on the adapter bump 21 to expand corresponding functions. For example, a wireless control module can be installed to wirelessly control the operation of the power roller. Or an alarm device in the prior art can be installed to monitor the operation of the power roller. When problems occur during its operation, an alarm signal can be immediately emitted, facilitating its repair or maintenance, prolonging the operation time of the entire conveying system, and improving production efficiency.
[0041] For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be embraced within the present invention.
Claims
1. A power roller used for a wire rod workbench, characterized in that, It includes a power housing (10) and a roller assembly (30). The roller assembly (30) is drivingly connected to the power housing (10), so as to be driven by the power housing (10) to rotate, and then operate on the bin (45) of the conveying system. The roller assembly (30) is provided with a first roller (31) and a second roller (32). The first roller (31) and the second roller (32) are respectively drivingly connected to both sides of the power housing (10) and rotate synchronously.
2. The power roller used for the wire rod workbench according to claim 1, wherein Inside the power housing (10), there is a power motor (11) and a power reducer (12). The input end of the power reducer (12) is drivingly connected to the output shaft of the power motor (11), and its output end is respectively drivingly connected to the first roller (31) and the second roller (32).
3. The power roller used for the wire rod workbench according to claim 1, wherein, The roller assembly (30) is provided with a rim (33) and a rubber wheel (34). The inner wall of the rim (33) is fixedly connected to the output shaft of the power reducer (12), the outer wall of the rim (33) is fixedly connected to the inner wall of the rubber wheel (34), and the outer wall of the rubber wheel (34) is used to drive the bin (45).
4. The power roller used for the wire rod workbench according to claim 3, characterized in that, The rubber wheel (34) is made of wear-resistant and anti-slip rubber material.
5. The power roller used for the wire rod workbench according to claim 1, wherein, On the other side of the power housing (10) perpendicular to the side where the roller assembly (30) is located, there is an adapter module (20), and the adapter module (20) is used to connect external accessories.
6. The power roller used for the wire rod workbench according to claim 5, characterized in that, The adapter module (20) is provided with an adapter bump (21). The adapter bump (21) is fixedly connected to the outer wall of the power housing (10) and protrudes by a certain part, and adapter edges (22) are formed on both sides of its protruding part, so that external accessories can be connected and fixed through the adapter edges (22).
7. A conveying system, characterized in that, It includes a power roller used for a stick table according to any one of claims 1-6, and also includes a conveying frame (41) and conveying rollers (42). The conveying frame (41) forms the support structure of the entire conveying system. A plurality of conveying rollers (42) are respectively rotatably connected to the conveying frame (41) and form a conveying track (43). The power roller is installed on the conveying frame (41) through a connector (44) and drives the bin (45) placed on the conveying track (43).
Citation Information
Patent Citations
Roller conveyor
CN210823933U