Stepped automatic feeding device for reinforcing steel bars

By designing the automatic loading device of steel bars and using a step loading mechanism, mechanical automatic loading is achieved, which solves the traditional time-consuming and labor-intensive loading, improves efficiency and safety, and reduces costs.

CN223117312UActive Publication Date: 2025-07-18陕西勇拓机械科技有限公司
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Patent Information

Application Number
CN202421810371.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-30
Publication Date
2025-07-18
Estimated Expiration
2034-07-30

AI Technical Summary

Technical Problem

The existing steel bar loading device is time-consuming and labor-intensive, resulting in slowing down the pace of the production line, delaying construction periods, increasing labor and maintenance costs, and prone to wear and failure.

Method used

A steel bar step automatic loading device is designed, and a step loading mechanism is adopted, including the main frame, connecting shaft, variable frequency motor, guide rail, intermediate support frame, mobile washboard and fixed washboard, so as to achieve stable and fast loading operation through mechanical automation.

Benefits of technology

Significantly shorten the loading time, reduce labor dependence, reduce costs, improve safety, and ensure that the project progress is not restricted by steel bar supply.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an automatic stepped steel bar feeding device, which belongs to the technical field of steel bar feeding machines and comprises a manual feeding frame, a stepped feeding mechanism is arranged on the side portion of the manual feeding frame and comprises a main frame, a connecting shaft, a variable frequency motor, a guide rail, a middle supporting frame, a movable twisting plate, a fixed twisting plate and a fixed transverse plate, a structural transverse plate and triangular side plates are arranged on the main frame, a supporting bearing seat is arranged on the structural transverse plate, a connecting ring is arranged at the top of the supporting bearing seat, the connecting shaft penetrates through the connecting ring, an eccentric wheel is arranged on the connecting shaft, and the variable frequency motor is arranged on one side of the main frame through a mounting structure. And a speed reducer is arranged on one side of the variable frequency motor. The step feeding mechanism is arranged, mechanical automation can conduct feeding operation in a stable and rapid rhythm, the feeding time is greatly shortened, the automatic feeding device can complete several times of workload within the same time, and it is ensured that the project progress is not limited by steel bar supply.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel bar feeding machines, in particular to an automatic stepped steel bar feeding device. Background Technique

[0002] With the continuous development of construction projects, the use of steel bars is becoming more and more extensive. In construction projects, the feeding of column steel bars involves cutting, bending, coding, etc. of steel bars, then classifying and segmenting them, and finally transporting these processed steel bars to the construction site to provide the necessary steel bar materials for construction. The main purpose of column steel bar feeding is to provide prefabricated high-quality and high-precision steel bars for the construction site. This method can not only greatly improve the production efficiency and product quality of steel bars, but also significantly reduce the working intensity and time cost at the construction site, and improve the safety and stability of construction projects.

[0003] In the actual processing process, the feeding device of steel bars is time-consuming and laborious, which brings many disadvantages. This will slow down the rhythm of the entire steel bar processing production line. In construction, the supply of steel bars cannot keep up with the construction progress, which may cause construction delays, increase labor costs and management costs. Workers need to spend more time and energy to operate and manage the feeding device. Due to frequent and long-term use, the feeding device is prone to wear, failure and other problems, and requires more frequent maintenance and replacement of parts, which undoubtedly increases the equipment maintenance cost. Content of the Utility Model

[0004] In order to make up for the above deficiencies, the utility model provides an automatic stepped steel bar feeding device that overcomes the above technical problems or at least partially solves the above problems.

[0005] The utility model is implemented as follows:

[0006] The utility model provides an automatic stepped steel bar feeding device, including a manual feeding rack, and a stepped feeding mechanism is arranged on the side of the manual feeding rack. The stepped feeding mechanism includes:

[0007] A main frame, on which a structural cross plate and triangular side plates are arranged. A support bearing seat is arranged on the structural cross plate, and a connecting ring is arranged on the top of the support bearing seat;

[0008] A connecting shaft, which passes through the connecting ring, and an eccentric wheel is arranged on the connecting shaft;

[0009] A variable frequency motor, which is arranged on one side of the main frame through an installation structure, and a speed reducer is arranged on one side of the variable frequency motor;

[0010] Guide rails, which are arranged at both ends of the main frame;

[0011] Intermediate support frame, on which a passive guide wheel is provided through a rotating shaft;

[0012] Moving washboard, which is fixedly connected to the intermediate support frame;

[0013] Fixed washboard, which is fixedly connected to the top of the main frame;

[0014] Fixed cross plate, which is arranged in the middle part of the structure of the main frame.

[0015] In an embodiment of the present invention, triangular side plates are provided at both ends of the guide rail, and both ends of the triangular side plates are fixedly connected to both ends of the main frame.

[0016] In an embodiment of the present invention, the passive guide wheel is located at the side of the eccentric wheel and is in transmission connection with it.

[0017] In an embodiment of the present invention, a plurality of support bearing seats are provided, and the eccentric wheels are arranged at intervals between the support bearing seats.

[0018] In an embodiment of the present invention, the output end of the speed reducer is connected to the connecting shaft, and the input end of the speed reducer is electrically connected to the output end of the frequency conversion motor.

[0019] In an embodiment of the present invention, the guide rail and the intermediate support frame are movably connected through a slide rail block. An adjusting plate is provided on one side of the fixed washboard, and a sensor located on the main frame is provided on one side of the fixed washboard.

[0020] The automatic stepped steel bar feeding device provided by the present invention has the following beneficial effects:

[0021] 1. By setting the stepped feeding mechanism, mechanical automation can perform the feeding operation at a stable and fast rhythm, greatly shortening the feeding time. In large construction sites, traditional manual feeding may only be able to complete a certain amount of steel bar supply in a day, while the automatic feeding device can complete several times the workload in the same time, ensuring that the project progress is not restricted by the steel bar supply.

[0022] 2. Through the setting of the moving washboard, combined with other components, the labor cost is reduced, and the dependence on a large number of manual labor forces is reduced. The feeding work that originally required multiple workers to cooperate can now be monitored by a few personnel for the automatic equipment. This not only saves the direct labor wage expenditure, but also reduces the indirect costs related to labor such as management and training, improves work safety, and avoids the risk of accidental injuries that workers may face in heavy and dangerous feeding operations. Brief Description of the Drawings

[0023] To more clearly illustrate the technical solutions of the embodiments of the present utility model, the following will briefly introduce the drawings required for the embodiments. It should be understood that the following drawings only show certain embodiments of the present utility model, and thus should not be regarded as a limitation of the scope. For those of ordinary skill in the art, without creative efforts, other relevant drawings can also be obtained based on these drawings.

[0024] Figure 1 Perspective view of the stepped loading mechanism provided by the embodiment of the present utility model;

[0025] Figure 2 Left side view of the stepped loading mechanism provided by the embodiment of the present utility model;

[0026] Figure 3 Top view of the stepped loading mechanism provided by the embodiment of the present utility model.

[0027] In the figure: 1. Manual loading rack; 2. Stepped loading mechanism; 201. Main frame; 202. Support bearing seat; 203. Connecting shaft; 204. Eccentric wheel; 205. Reducer; 206. Variable frequency motor; 207. Passive guide wheel; 208. Guide rail; 209. Moving rubbing plate; 210. Fixed rubbing plate; 211. Adjusting plate; 212. Inductor; 213. Connecting ring; 214. Structural cross plate; 215. Triangular side plate; 216. Intermediate support frame; 217. Fixed cross plate. Specific embodiments

[0028] To make the objectives, technical solutions, and advantages of the embodiments of the present utility model clearer, the following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present utility model.

[0029] Embodiment

[0030] Refer to Figures 1-3, this technical solution provides an automatic stepped steel bar feeding device, which includes a manual feeding rack 1. A stepped feeding mechanism 2 is provided on the side of the manual feeding rack 1. The stepped feeding mechanism 2 includes: a main frame 201, a connecting shaft 203, a variable frequency motor 206, a guide rail 208, an intermediate support frame 216, a moving rubbing plate 209, a fixed rubbing plate 210 and a fixed cross plate 217. A structural cross plate 214 and a triangular side plate 215 are provided on the main frame 201. A support bearing seat 202 is provided on the structural cross plate 214. A connecting ring 213 is provided on the top of the support bearing seat 202. The connecting shaft 203 passes through the connecting ring 213. An eccentric wheel 204 is provided on the connecting shaft 203. The variable frequency motor 206 is arranged on one side of the main frame 201 through an installation structure. A speed reducer 205 is provided on one side of the variable frequency motor 206. The guide rail 208 is arranged at both ends of the main frame 201. A passive guide wheel 207 is provided on the intermediate support frame 216 through a rotating shaft. The moving rubbing plate 209 is fixedly connected to the intermediate support frame 216. The fixed rubbing plate 210 is fixedly connected to the top of the main frame 201. The fixed cross plate 217 is arranged in the middle of the structure of the main frame 201. Through the setting of the moving rubbing plate 209, combined with other components, the labor cost is reduced, and the dependence on a large number of manual labor forces is reduced. The original feeding work that required multiple workers to cooperate can now be monitored by a few personnel for the automated equipment. This not only saves the direct labor wage expenditure, but also reduces the indirect costs related to labor such as management and training, improves work safety, and avoids the risk of accidental injuries that workers may face in heavy and dangerous feeding operations.

[0031] At both ends of the guide rail 208, there are triangular side plates 215. The two ends of the triangular side plates 215 are fixedly connected to the two ends of the main frame 201. The passive guide wheel 207 is located on the side of the eccentric wheel 204 and is in transmission connection with it. There are multiple support bearing seats 202. The eccentric wheels 204 are arranged at intervals between the support bearing seats 202. The output end of the reducer 205 is connected to the connecting shaft 203, and the input end of the reducer 205 is electrically connected to the output end of the variable-frequency motor 206. The guide rail 208 and the intermediate support frame 216 are movably connected through slide rail blocks. On one side of the fixed rubbing plate 210, there is an adjusting plate 211. On one side of the fixed rubbing plate 210, there is an inductor 212 located on the main frame 201. First, perform preliminary feeding manually, that is, manually place the steel bars on the manual feeding rack 1. On the manual feeding rack 1, there is a conveyor belt and an auxiliary shaft that are in transmission connection with the connecting shaft 203. Operate the relevant electronic components in the operation cabinet, and the steel bars will automatically roll towards the stepped feeding mechanism 2. Drive the variable-frequency motor 206 to drive the reducer 205. The reducer 205 is rotationally connected to the connecting shaft 203, then the connecting shaft 203 drives the eccentric wheel 204 to rotate. Under the action of the passive guide wheel 207, the intermediate support frame 216 moves up and down, and then the moving rubbing plate 209 moves relative to the fixed rubbing plate 210. During the relative movement of the two, the steel bars are lifted. Manually setting the adjusting plate 211 can fine-tune the moving rubbing plate 209. By setting the stepped feeding mechanism 2, mechanical automation can perform the feeding operation at a stable and fast rhythm, greatly shortening the feeding time. At large construction sites, traditional manual feeding may only be able to complete a certain amount of steel bar supply in a day, while the automatic feeding device can complete several times the workload in the same time, ensuring that the project progress is not restricted by the steel bar supply.

[0032] The working process or principle of this automatic stepped steel bar feeding device is as follows: First, perform preliminary feeding manually, that is, manually place the steel bars on the manual feeding rack 1. On the manual feeding rack 1, there is a conveyor belt and an auxiliary shaft that are in transmission connection with the connecting shaft 203. Operate the relevant electronic components in the operation cabinet, and the steel bars will automatically roll towards the stepped feeding mechanism 2. Drive the variable-frequency motor 206 to drive the reducer 205. The reducer 205 is rotationally connected to the connecting shaft 203, then the connecting shaft 203 drives the eccentric wheel 204 to rotate. Under the action of the passive guide wheel 207, the intermediate support frame 216 moves up and down, and then the moving rubbing plate 209 moves relative to the fixed rubbing plate 210. During the relative movement of the two, the steel bars are lifted. Manually setting the adjusting plate 211 can fine-tune the moving rubbing plate 209.

Claims

1. Reinforced steel bar step automatic feeding device, including a manual feeding rack (1), characterized in that: A step feeding mechanism (2) is provided on the side of the manual feeding rack (1), and the step feeding mechanism (2) includes: A main frame (201), on which a structural cross plate (214) and triangular side plates (215) are provided. A support bearing seat (202) is provided on the structural cross plate (214), and a connecting ring (213) is provided at the top of the support bearing seat (202); A connecting shaft (203) that passes through the connecting ring (213), and an eccentric wheel (204) is provided on the connecting shaft (203); A variable-frequency motor (206) that is provided on one side of the main frame (201) through an installation structure, and a speed reducer (205) is provided on one side of the variable-frequency motor (206); Guide rails (208) that are provided at both ends of the main frame (201); An intermediate support frame (216) on which a passive guide wheel (207) is provided through a rotating shaft; A moving rubbing plate (209) that is fixedly connected to the intermediate support frame (216); A fixed rubbing plate (210) that is fixedly connected to the top of the main frame (201); A fixed cross plate (217) that is provided in the middle of the structure of the main frame (201).

2. The automatic steel bar stepped feeding device according to claim 1, characterized in that, Triangular side plates (215) are provided at both ends of the guide rail (208), and both ends of the triangular side plates (215) are fixedly connected to both ends of the main frame (201).

3. The automatic steel bar stepped feeding device according to claim 2, characterized in that, The passive guide wheel (207) is located on the side of the eccentric wheel (204) and is in transmission connection with it.

4. The automatic steel bar stepped feeding device according to claim 3, characterized in that, A plurality of support bearing seats (202) are provided, and the eccentric wheels (204) are arranged at intervals between the support bearing seats (202).

5. The automatic reinforcing bar stepped feeding device according to claim 1, characterized in that, The output end of the speed reducer (205) is connected to the connecting shaft (203), and the input end of the speed reducer (205) is electrically connected to the output end of the variable-frequency motor (206).

6. The automatic steel bar stepped feeding device according to claim 3, characterized in that, The guide rail (208) and the intermediate support frame (216) are movably connected through a slide rail block. An adjusting plate (211) is provided on one side of the fixed rubbing plate (210), and a sensor (212) located on the main frame (201) is provided on one side of the fixed rubbing plate (210).