Upper-loading automatic material taking and feeding device
By introducing components such as servo cylinders and guide rails into the upper automatic material picking and feeding device, the precise positioning and stable transport of materials are achieved, which solves the problem of low material picking and feeding accuracy, improves processing efficiency and expands the application range of AGV.
Patent Information
- Application Number
- CN202422224389.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-11
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-09-11
AI Technical Summary
The existing upper-mounted automatic material pick-up and feeding device has low accuracy in material pick-up and feeding, which affects processing efficiency.
The structural design includes a first-layer equipment platform and a second-layer equipment platform is adopted, and combined with mechanical components such as servo cylinders, connecting trunnions, servo sliding modules, zipper-type drag chains and guide rails, the precise positioning and stable transportation of materials are achieved.
It improves the accuracy and processing efficiency of materials, enhances the application potential of AGV, reduces equipment costs and supports long-distance operations.
Smart Images
Figure CN223117349U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of material loading and unloading equipment, and particularly relates to an upper-mounted automatic material loading and unloading device. Background Art
[0002] Automatic material loading and unloading is a technology or system that can automatically feed materials into specific equipment or containers without manual intervention. This technology is widely used in various production environments to improve production efficiency and safety.
[0003] However, when the existing upper-mounted automatic material loading and unloading device is in use, most domestic AGVs adopt the lifting and conveying and roller conveying methods for material picking and feeding. The positioning accuracy of the AGV system can only reach 5 mm at most, and precise positioning operations cannot be carried out, which limits the application of AGVs. Therefore, an upper-mounted automatic material loading and unloading device is provided.
[0004] At present, most domestic AGVs adopt the lifting and conveying and roller conveying methods for material picking and feeding. The positioning accuracy of the AGV system can only reach 5 mm at most, and precise positioning operations cannot be carried out, which limits the application of AGVs. If a device is designed to be independent of the AGV and can be transported to the equipment end by the AGV, with precise positioning function and the ability to perform precise operations on the equipment and materials, the utilization rate of the AGV market can be increased to a large extent, and the demand for precise mobile operations can be met. Summary of the Utility Model
[0005] The main purpose of the utility model is to provide an upper-mounted automatic material loading and unloading device. By setting the connecting trunnion, servo electric cylinder, servo sliding module, zipper-type drag chain A, zipper-type drag chain B, drag chain connecting plate, left guide rail and right guide rail, the utility model solves the problem that when the existing upper-mounted automatic material loading and unloading device is in use, the picking and feeding accuracy of materials is relatively low, affecting the picking, feeding and processing efficiency of materials.
[0006] The technical solution adopted by the present utility model to solve its technical problems is an upper loading automatic material fetching and feeding device, including a first-layer equipment platform and a second-layer equipment platform. On one side of the second-layer equipment platform, there is a servo electric cylinder that provides power. The power output end of the servo electric cylinder is key-connected with a connecting trunnion. Inside the second-layer equipment platform, there is a module board. Outside the second-layer equipment platform, there are a left guide rail and a right guide rail for limiting the material. The module board includes a servo sliding module, a zipper-type drag chain A, a zipper-type drag chain B, and a drag chain connecting plate. On one side of the connecting trunnion, there is a servo sliding module. Outside the servo sliding module, there are a driving zipper-type drag chain A and a zipper-type drag chain B. On the outside of both the zipper-type drag chain A and the zipper-type drag chain B, there are drag chain connecting plates. On one side of the drag chain connecting plate, there is a hook body fixed by screws for fixing the material. Outside the module board, there is a welding trunnion. Inside the first-layer equipment platform, there is a connecting shaft rotatably connected. On the surface of the second-layer equipment platform, guide rail sliders for the left guide rail and the right guide rail are symmetrically opened. Outside the guide rail slider, there is a retaining piece for limiting the guide rail slider.
[0007] By adopting the above technical solution, when fetching and feeding the material, the first-layer equipment platform drives the second-layer equipment platform to move to the material fetching position. Subsequently, the hook body on the drag chain connecting plate outside the servo sliding module contacts the material. Then, the external controller causes the servo electric cylinder inside the second-layer equipment platform to convert the received electric energy into mechanical energy. Then, the servo electric cylinder drives the zipper-type drag chain A and the zipper-type drag chain B outside the connecting trunnion to move. The zipper-type drag chain A and the zipper-type drag chain B drive the drag chain connecting plate to move. The hook body outside the drag chain connecting plate drives the material into the second-layer equipment platform. The material contacts the inner sides of the left guide rail and the right guide rail on the second-layer equipment platform, improving the stability of the material entering the second-layer equipment platform. Then, after the first-layer equipment platform drives the material inside the second-layer equipment platform to move to the designated position, the zipper-type drag chain A and the zipper-type drag chain B outside the connecting trunnion outside the servo motor move. Subsequently, the drag chain connecting plate drives the material outside the hook body to move, causing the material to move out of the first-layer equipment platform, thus facilitating the fetching and feeding operation of the material and improving the processing efficiency of the material.
[0008] Specifically, inside the first-layer equipment platform, there is a connecting bent plate fixed by screws for support, and outside the connecting bent plate, there is a component board for fixing the controller components. Inside the first-layer equipment platform, there are support rods welded on the inner side.
[0009] By adopting the above technical solution, the connecting bent plate inside the first-layer equipment platform supports and fixes the component board, thus facilitating the protection of the component board.
[0010] Specifically, outside the first-layer equipment platform, there is a door leaf hinged for overhauling the devices inside the first-layer equipment platform, and a rear door is rotatably connected to the outside of the first-layer equipment platform.
[0011] By adopting the above technical solution, when a device in the first-layer equipment platform fails, the outer door panel and the rear door of the first-layer equipment platform are opened, so that the devices inside the first-layer equipment platform are exposed to the external environment, facilitating the maintenance of the devices in the first-layer equipment platform.
[0012] Specifically, the bottom of the first-layer equipment platform is fixed with a floor support for supporting the first-layer equipment platform by screws. An orifice plate for fixing the floor support is arranged outside the floor support, and an adjusting pin for fixing the orifice plate is inserted on one side of the orifice plate.
[0013] By adopting the above technical solution, the floor support at the bottom of the first-layer equipment platform supports the first-layer equipment platform, and the adjusting pin and the orifice plate adjust the floor support, thereby improving the stability of the first-layer equipment platform.
[0014] Specifically, a charging shield for protecting the charging interface is fixed by screws outside the first-layer equipment platform.
[0015] By adopting the above technical solution, the charging shield outside the first-layer equipment platform protects the charging interface on the first-layer equipment platform, preventing damage to the charging structure on the first-layer equipment platform.
[0016] Advantages of the present utility model:
[0017] For an upper-mounted automatic material loading and unloading device of the present utility model, when loading and unloading materials, the first-layer equipment platform drives the second-layer equipment platform to move to the material pickup location. Subsequently, the hook on the external drag chain connecting plate of the servo sliding module contacts the material. Then, the external controller causes the servo electric cylinder in the second-layer equipment platform to convert the received electrical energy into mechanical energy. Then, the servo electric cylinder drives the zippered drag chain A and zippered drag chain B outside the connecting trunnion to move. The zippered drag chain A and zippered drag chain B drive the drag chain connecting plate to move. The hook outside the drag chain connecting plate drives the material into the second-layer equipment platform. The material contacts the inner sides of the left guide rail and the right guide rail on the second-layer equipment platform, improving the stability of the material entering the second-layer equipment platform. Then, after the first-layer equipment platform drives the material in the second-layer equipment platform to move to the designated position, the zippered drag chain A and zippered drag chain B outside the connecting trunnion of the servo motor move. Subsequently, the drag chain connecting plate drives the material outside the hook to move, causing the material to move out of the first-layer equipment platform, facilitating the loading and unloading operation of the material, increasing the accuracy of the material movement operation, and improving the processing efficiency of the material. Description of the Drawings
[0018] The following further describes the present utility model in conjunction with the drawings and embodiments.
[0019] Figure 1 It is a schematic diagram of the overall structure of an upper-mounted automatic material loading and unloading device of the present utility model;
[0020] Figure 2 Front view structural schematic diagram of an automatic loading and unloading device for the upper part of the present utility model;
[0021] Figure 3 Left view structural schematic diagram of an automatic loading and unloading device for the upper part of the present utility model;
[0022] Figure 4 Rear view structural schematic diagram of an automatic loading and unloading device for the upper part of the present utility model;
[0023] Figure 5 Right view structural schematic diagram of an automatic loading and unloading device for the upper part of the present utility model;
[0024] Figure 6 Internal structural schematic diagram of the second - layer equipment platform of an automatic loading and unloading device for the upper part of the present utility model;
[0025] Figure 7 Internal structural schematic diagram of the first - layer equipment platform of an automatic loading and unloading device for the upper part of the present utility model;
[0026] In the figure: 1, first - layer equipment platform; 2, second - layer equipment platform; 3, left - hand guide rail; 4, right - hand guide rail; 5, baffle; 6, drag - chain connecting plate; 7, support rod; 8, module plate; 9, adjustment pin; 10, connecting bent plate; 11, connecting trunnion; 12, connecting shaft; 13, hook body; 14, pin - hole plate; 15, door panel; 16, rear door; 17, charging shield; 18, component board; 19, welding trunnion; 20, servo sliding module; 21, zipper - type drag - chain A; 22, zipper - type drag - chain B; 23, servo electric cylinder; 24, guide - rail slider; 25, floor support. Specific embodiments
[0027] In order to make the technical means, creative features, achieved purposes and functions of the present utility model easy to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0028] For the operation of picking and delivering materials, as an embodiment of the present utility model, such as Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 and Figure 7As shown in the figure, an automatic loading and unloading device for upper garments of the present utility model includes a first-layer equipment platform 1 and a second-layer equipment platform 2. A servo electric cylinder 23 providing power is arranged on one side of the second-layer equipment platform 2. A connecting trunnion 11 is key-connected to the power output end of the servo electric cylinder 23. A module board 8 is arranged inside the second-layer equipment platform 2. A left guide rail 3 and a right guide rail 4 for limiting the material are arranged outside the second-layer equipment platform 2. The module board 8 includes a servo sliding module 20, a zippered drag chain A 21, a zippered drag chain B 22 and a drag chain connecting plate 6. The servo sliding module 20 is arranged on one side of the connecting trunnion 11. The transmission zippered drag chain A 21 and zippered drag chain B 22 are arranged outside the servo sliding module 20. Drag chain connecting plates 6 are arranged outside both the zippered drag chain A 21 and the zippered drag chain B 22. A hook body 13 for fixing the material is fixed by screws on one side of the drag chain connecting plate 6. A welding trunnion 19 is arranged outside the module board 8. A connecting shaft 12 is rotatably connected inside the first-layer equipment platform 1. Guide rail sliders 24 of the left guide rail 3 and the right guide rail 4 are symmetrically arranged on the surface of the second-layer equipment platform 2. A retaining piece 5 for limiting the guide rail slider 24 is arranged outside the guide rail slider 24.
[0029] During use, when loading and unloading materials, the first-layer equipment platform 1 drives the second-layer equipment platform 2 to move to the material picking position. Subsequently, the hook body 13 on the drag chain connecting plate 6 outside the servo sliding module 20 contacts the material. Then, the external controller causes the servo electric cylinder 23 inside the second-layer equipment platform 2 to convert the received electric energy into mechanical energy. Then, the servo electric cylinder 23 drives the zippered drag chain A 21 and the zippered drag chain B 22 outside the connecting trunnion 11 to move. The zippered drag chain A 21 and the zippered drag chain B 22 drive the drag chain connecting plate 6 to move. The hook body 13 outside the drag chain connecting plate 6 drives the material into the second-layer equipment platform 2. The material contacts the inner sides of the left guide rail 3 and the right guide rail 4 on the second-layer equipment platform 2, improving the stability of the material entering the second-layer equipment platform 2. Then, after the first-layer equipment platform 1 drives the material inside the second-layer equipment platform 2 to move to the specified position, the zippered drag chain A 21 and the zippered drag chain B 22 outside the connecting trunnion 11 outside the servo motor move. Subsequently, the drag chain connecting plate 6 drives the material outside the hook body 13 to move, causing the material to move out of the first-layer equipment platform 1, thus facilitating the loading and unloading operation of the material and improving the processing efficiency of the material.
[0030] The centering operation is carried out by a mechanical structure, ensuring the accuracy of the equipment and low cost. The independent power supply system on the first-layer equipment platform 1 does not require an external power supply for operation and can operate over a long distance. The equipment has the ability of accurate centering and accurate operation. At the same time, the equipment has an operation power shaft for cooperation in operation. The equipment has an independent communication system and can be compatible with the scheduling system of the AGV for operation and automatic charging.
[0031] For the protection of the component board 18, exemplarily, as Figure 5 shown, the present utility model further includes that a connecting bent plate 10 for support is fixed by screws inside the first-layer equipment platform 1, and a component board 18 for controlling components is fixed by screws outside the connecting bent plate 10, and a supporting rod 7 for support is welded on the inner side of the first-layer equipment platform 1.
[0032] During use, the connecting bent plate 10 inside the first-layer equipment platform 1 supports and fixes the component board 18, thereby facilitating the protection of the component board 18.
[0033] For the maintenance of the components inside the first-layer equipment platform 1, exemplarily, as Figure 2 and Figure 4 shown, the present utility model further includes that a door panel 15 for maintaining the components inside the first-layer equipment platform 1 is hinged outside the first-layer equipment platform 1, and a rear door 16 is rotatably connected to the outside of the first-layer equipment platform 1.
[0034] During use, when a component inside the first-layer equipment platform 1 fails, the door panel 15 and the rear door 16 outside the first-layer equipment platform 1 are opened, so that the components inside the first-layer equipment platform 1 are exposed to the external environment, thereby facilitating the maintenance of the components inside the first-layer equipment platform 1.
[0035] For improving the stability of the first-layer equipment platform 1, exemplarily, as Figure 2 and Figure 4 shown, the present utility model further includes that a floor support 25 for supporting the first-layer equipment platform 1 is fixed by screws at the bottom of the first-layer equipment platform 1, a pin hole plate 14 for fixing the floor support 25 is arranged outside the floor support 25, and an adjustment pin 9 for fixing the pin hole plate 14 is inserted on one side of the pin hole plate 14.
[0036] During use, the floor support 25 at the bottom of the first-layer equipment platform 1 supports the first-layer equipment platform 1, and the adjustment pin 9 and the pin hole plate 14 adjust the floor support 25, thereby improving the stability of the first-layer equipment platform 1.
[0037] For avoiding damage to the charging structure on the first-layer equipment platform 1, exemplarily, as Figure 3 shown, the present utility model further includes that a charging shield 17 for protecting the charging interface is fixed by screws outside the first-layer equipment platform 1.
[0038] During use, the charging shield 17 outside the first-layer equipment platform 1 protects the charging interface on the first-layer equipment platform 1, avoiding damage to the charging structure on the first-layer equipment platform 1.
[0039] When the utility model is in use and it is necessary to pick up and deliver materials, the first-layer equipment platform 1 drives the second-layer equipment platform 2 to move to the material picking place. Subsequently, the hook body 13 on the external drag chain connecting plate 6 of the servo sliding module 20 contacts the material. Then, the external controller causes the servo electric cylinder 23 in the second-layer equipment platform 2 to convert the received electrical energy into mechanical energy. Then, the servo electric cylinder 23 drives the zippered drag chain A 21 and the zippered drag chain B 22 outside the connecting trunnion 11 to move. The zippered drag chain A 21 and the zippered drag chain B 22 drive the drag chain connecting plate 6 to move. The hook body 13 outside the drag chain connecting plate 6 drives the material into the second-layer equipment platform 2. The material contacts the inner sides of the left guide rail 3 and the right guide rail 4 on the second-layer equipment platform 2, improving the stability of the material entering the second-layer equipment platform 2. Then, after the first-layer equipment platform 1 drives the material in the second-layer equipment platform 2 to move to the designated position, the zippered drag chain A 21 and the zippered drag chain B 22 outside the connecting trunnion 11 of the servo motor move. Subsequently, the drag chain connecting plate 6 drives the material outside the hook body 13 to move, causing the material to move out of the first-layer equipment platform 1, thereby facilitating the picking and delivering operation of the material and improving the processing efficiency of the material;
[0040] The connecting bent plate 10 in the first-layer equipment platform 1 supports and fixes the component board 18, thereby facilitating the protection of the component board 18;
[0041] When a device in the first-layer equipment platform 1 fails, open the outer door panel 15 and the rear door 16 of the first-layer equipment platform 1, so that the devices inside the first-layer equipment platform 1 are exposed to the external environment, thereby facilitating the maintenance and processing of the devices in the first-layer equipment platform 1;
[0042] The floor support 25 at the bottom of the first-layer equipment platform 1 supports the first-layer equipment platform 1. The adjustment pin 9 and the pin hole plate 14 adjust the floor support 25, thereby improving the stability of the first-layer equipment platform 1;
[0043] The charging shield 17 outside the first-layer equipment platform 1 protects the charging interface on the first-layer equipment platform 1, preventing damage to the charging structure on the first-layer equipment platform 1.
[0044] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and the descriptions in the specification only illustrate the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, and these changes and improvements all fall within the scope of protection required by the utility model. The scope of protection required by the utility model is defined by the appended claims and their equivalents.
Claims
1. An upper garment automatic feeding and discharging device, characterized in that, It includes a first - layer equipment platform (1) and a second - layer equipment platform (2). On one side of the second - layer equipment platform (2), there is a servo electric cylinder (23) providing power. The power output end of the servo electric cylinder (23) is key - connected to a connecting trunnion (11). Inside the second - layer equipment platform (2), there is a module board (8). Outside the second - layer equipment platform (2), there are a left guide rail (3) and a right guide rail (4) for limiting the material. The module board (8) includes a servo sliding module (20), a zipper - type drag chain A (21), a zipper - type drag chain B (22), and a drag - chain connecting plate (6). On one side of the connecting trunnion (11), there is a servo sliding module (20). Outside the servo sliding module (20), there are a driving zipper - type drag chain A (21) and a zipper - type drag chain B (22). Both the zipper - type drag chain A (21) and the zipper - type drag chain B (22) are provided with drag - chain connecting plates (6) outside. On one side of the drag - chain connecting plate (6), there is a hook body (13) fixed by screws to fix the material. Outside the module board (8), there is a welding trunnion (19). Inside the first - layer equipment platform (1), there is a connecting shaft (12) rotatably connected. On the surface of the second - layer equipment platform (2), there are symmetrically arranged guide - rail sliders (24) for the left guide rail (3) and the right guide rail (4). Outside the guide - rail slider (24), there is a retaining piece (5) for limiting the guide - rail slider (24).
2. The automatic loading and unloading device for upper garments according to claim 1, characterized in that, Inside the first - layer equipment platform (1), there is a connecting bent plate (10) fixed by screws for support, and outside the connecting bent plate (10), there is a component board (18) for fixing control devices. Inside the first - layer equipment platform (1), there are support rods (7) welded on the inner side.
3. The automatic loading and unloading device for upper garments according to claim 1, wherein Outside the first - layer equipment platform (1), there is a door panel (15) hinged for inspecting the devices inside the first - layer equipment platform (1). Outside the first - layer equipment platform (1), there is a rear door (16) rotatably connected.
4. An upper garment automatic feeding and discharging device according to claim 1, characterized in that, At the bottom of the first - layer equipment platform (1), there is a floor - mounted support (25) fixed by screws for supporting the first - layer equipment platform (1). Outside the floor - mounted support (25), there is a pin - hole plate (14) for fixing the floor - mounted support (25), and on one side of the pin - hole plate (14), there is an adjusting pin (9) inserted to fix the pin - hole plate (14).
5. An upper garment automatic feeding and discharging device according to claim 1, characterized in that Outside the first - layer equipment platform (1), there is a charging shield (17) fixed by screws to protect the charging interface.