Efficient photovoltaic aluminum frame turnover mechanism

Abstract

The utility model provides an efficient photovoltaic aluminum frame turnover mechanism which comprises an operation table, a positioning clamping turnover assembly is fixedly installed on the top of the operation table, a movable lifting assembly is arranged on the outer side of the operation table, and a photovoltaic aluminum frame body is arranged on the top of the movable lifting assembly. According to the efficient photovoltaic aluminum frame overturning mechanism, by arranging the movable lifting assembly, a photovoltaic aluminum frame body to be overturned can be conveyed to a machining site, the photovoltaic aluminum frame can also be conveyed to a designated site, meanwhile, lifting can be conducted according to the height of an object, it is guaranteed that collision does not occur in the overturning process, and the overturning efficiency is improved. According to the automatic turnover device, the positioning clamping turnover assembly is arranged, positioning clamping can be conducted, meanwhile, the stability in the turnover process is ensured through the design of a silica gel sheet and a silica gel pad, damage caused by shaking is reduced, motor driving is adopted, the turnover speed is adjustable, automatic operation is achieved, the labor intensity is reduced, and meanwhile the structure is simple and easy to manufacture and maintain.

Description

Technical Field

[0001] The utility model relates to the technical field of frame devices, in particular to an efficient photovoltaic aluminum frame flipping mechanism. Background Technique

[0002] The photovoltaic aluminum frame is an important part of the photovoltaic module, which is encapsulated on the side of the photovoltaic panel to seal and fix the photovoltaic panel, ensure that the photovoltaic module has good mechanical properties and facilitate quick installation in different usage environments. During the processing, a flipping operation is required to carry out subsequent operation processes on the photovoltaic aluminum frame. Therefore, there is a particular need for an efficient photovoltaic aluminum frame flipping mechanism.

[0003] However, there are some deficiencies in the existing photovoltaic aluminum frame flipping mechanisms during use. Most of them use manual flipping, which is inconvenient to place, has a high labor intensity, wastes a lot of time, and has problems such as low flipping efficiency, complex operation, and poor stability. This not only affects the production efficiency but may also damage the photovoltaic aluminum frame. At the same time, it cannot adjust the distance of the flipping mechanism according to the length and width of the photovoltaic aluminum frame, resulting in low diversity. Summary of the Utility Model

[0004] The purpose of the utility model is to provide an efficient photovoltaic aluminum frame flipping mechanism to solve the problems in the above background technique that there are some deficiencies in the existing photovoltaic aluminum frame flipping mechanisms during use. Most of them use manual flipping, which is inconvenient to place, has a high labor intensity, wastes a lot of time, and has problems such as low flipping efficiency, complex operation, and poor stability. This not only affects the production efficiency but may also damage the photovoltaic aluminum frame. At the same time, it cannot adjust the distance of the flipping mechanism according to the length and width of the photovoltaic aluminum frame, resulting in low diversity.

[0005] To achieve the above purpose, the utility model provides the following technical solution: An efficient photovoltaic aluminum frame flipping mechanism, including an operating table, a positioning clamping and flipping component is fixedly installed on the top of the operating table, a moving and lifting component is arranged outside the operating table, and a photovoltaic aluminum frame body is arranged on the top of the moving and lifting component.

[0006] Preferably, the positioning, clamping and flipping assembly includes a first motor, a transmission lead screw, a lead screw seat, a sliding seat, a connecting plate, a slider, a slide rail, a second motor, a rotating roller, a clamping seat, a clamping head, a silica gel sheet and a silica gel pad. A first motor is fixedly installed at the top of the operating table. The output end of the first motor is fixedly installed with a transmission lead screw. A lead screw seat is fixedly installed at the top of the operating table. The sliding seat is threadedly connected to the outside of the transmission lead screw. A connecting plate is fixedly installed at the top of the sliding seat. A slider is fixedly installed at the bottom of the connecting plate. A slide rail is fixedly installed at the top of the operating table. A second motor is fixedly installed at the top of the connecting plate. The output end of the second motor is fixedly installed with a rotating roller. A clamping seat is fixedly installed at one end of the rotating roller away from the second motor. A clamping head is fixedly installed on the outside of the clamping seat. A silica gel sheet is fixedly installed on the outside of the clamping head. A silica gel pad is fixedly installed inside the clamping head. The transmission lead screw is adapted to the sliding seat, and the slider is slidably connected to the slide rail.

[0007] Preferably, there are three identical clamping heads, silica gel sheets and silica gel pads, and the three clamping heads, silica gel sheets and silica gel pads are equidistantly distributed on the outside of the clamping seat.

[0008] Preferably, the moving and lifting assembly includes a moving trolley, a driving circuit box, a driving power source, universal wheels, an installation groove, an installation bottom plate, a cylinder, a telescopic rod, a support disc, a support seat and a limiting groove. A moving trolley is arranged outside the operating table. A driving circuit box is fixedly installed on the outside of the moving trolley. A driving power source is fixedly installed on the outside of the moving trolley. Universal wheels are arranged at the bottom of the moving trolley. An installation groove is formed at the top of the moving trolley. An installation bottom plate is fixedly installed at the top inside the moving trolley. A cylinder is fixedly installed at the top of the installation bottom plate. A telescopic rod is fixedly installed at the movable end of the cylinder. A support disc is fixedly installed at one end of the telescopic rod away from the cylinder. A support seat is fixedly installed at the top of the support disc. A limiting groove is formed at the top of the support seat. There are four identical universal wheels, and the four universal wheels are diagonally distributed at the bottom of the moving trolley.

[0009] Preferably, the aperture of the installation groove is larger than the size of the installation bottom plate, and the vertical center line of the installation bottom plate and the vertical center line of the moving trolley are located on the same vertical center line.

[0010] Preferably, a plurality of limiting grooves are formed at the top of the support seat. The photovoltaic aluminum frame body is located above the support seat, and the photovoltaic aluminum frame body is in contact with the support seat.

[0011] Preferably, there are two identical operating tables and positioning, clamping and flipping assemblies, and the two operating tables and positioning, clamping and flipping assemblies are symmetrically distributed about the vertical center line of the moving and lifting assembly.

[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows: for this efficient photovoltaic aluminum frame flipping mechanism, by setting up a moving and lifting component, the working intensity of the staff can be greatly reduced. It can not only send the photovoltaic aluminum frame body to be flipped to the processing location, but also send the flipped photovoltaic aluminum frame to the designated location, facilitating the staff to place it, greatly improving the production efficiency. At the same time, it can also be lifted according to the height of the object to ensure that there is no collision during the flipping process. And a positioning and clamping flipping component is set, which can position and clamp the photovoltaic aluminum frame. At the same time, the design of the silicone sheet and silicone pad increases the friction between the contact with the photovoltaic aluminum frame, ensuring the stability of the photovoltaic aluminum frame during the flipping process, reducing the damage caused by shaking, with high stability. And it is driven by a motor, the flipping speed can be adjusted, realizing automatic operation. Only simple operations are required to complete the flipping process, reducing the labor intensity. At the same time, the structure is simple, easy to manufacture and maintain, reducing the production cost, greatly improving the production efficiency, and having high practicability. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 is a three-dimensional structural schematic diagram of the present utility model;

[0014] Figure 2 is a split structural schematic diagram of the moving and lifting component of the present utility model;

[0015] Figure 3 is a structural schematic diagram of the positioning and clamping flipping component of the present utility model;

[0016] Figure 4 is a three-dimensional split structural schematic diagram of the present utility model.

[0017] In the figure: 1, operating table; 2, positioning and clamping flipping component; 201, motor one; 202, transmission lead screw; 203, lead screw seat; 204, sliding seat; 205, connecting plate; 206, slider; 207, slide rail; 208, motor two; 209, rotating roller; 210, clamping seat; 211, clamping head; 212, silicone sheet; 213, silicone pad; 3, moving and lifting component; 301, moving trolley; 302, drive circuit box; 303, drive power supply; 304, universal wheel; 305, installation groove; 306, installation base plate; 307, cylinder; 308, telescopic rod; 309, support disc; 310, support seat; 311, limit groove; 4, photovoltaic aluminum frame body. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0018] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts belong to the scope of protection of the present utility model.

[0019] Please refer to Figures 1-4 , the present utility model provides a technical solution: an efficient photovoltaic aluminum frame flipping mechanism, including an operation table 1, a positioning clamping and flipping assembly 2 is fixedly installed on the top of the operation table 1, a moving and lifting assembly 3 is arranged outside the operation table 1, and a photovoltaic aluminum frame body 4 is arranged on the top of the moving and lifting assembly 3.

[0020] Furthermore, the positioning clamping and flipping assembly 2 includes a first motor 201, a transmission lead screw 202, a lead screw seat 203, a sliding seat 204, a connecting plate 205, a slider 206, a slide rail 207, a second motor 208, a rotating roller 209, a clamping seat 210, a clamping head 211, a silica gel sheet 212 and a silica gel pad 213. The first motor 201 is fixedly installed on the top of the operation table 1, the output end of the first motor 201 is fixedly installed with the transmission lead screw 202, the lead screw seat 203 is fixedly installed on the top of the operation table 1, the sliding seat 204 is threadedly connected to the outside of the transmission lead screw 202, the connecting plate 205 is fixedly installed on the top of the sliding seat 204, the slider 206 is fixedly installed on the bottom of the connecting plate 205, the slide rail 207 is fixedly installed on the top of the operation table 1, the second motor 208 is fixedly installed on the top of the connecting plate 205, the output end of the second motor 208 is fixedly installed with the rotating roller 209, the clamping seat 210 is fixedly installed at one end of the rotating roller 209 away from the second motor 208, the clamping head 211 is fixedly installed on the outside of the clamping seat 210, the silica gel sheet 212 is fixedly installed on the outside of the clamping head 211, the silica gel pad 213 is fixedly installed on the inside of the clamping head 211. The transmission lead screw 202 is adapted to the sliding seat 204, and the slider 206 is slidably connected to the slide rail 207. By setting, the photovoltaic aluminum frame can be positioned and clamped, ensuring the stability of the photovoltaic aluminum frame body 4 during the flipping process, reducing damage caused by shaking, having high stability, and being driven by a motor with an adjustable flipping speed, realizing automatic operation, and the flipping process can be completed only by simple operation.

[0021] Further, there are three identical clamping heads 211, silica gel sheets 212 and silica gel pads 213, and the three clamping heads 211, silica gel sheets 212 and silica gel pads 213 are evenly distributed on the outer side of the clamping seat 210. Through the arrangement of the clamping heads 211, silica gel sheets 212 and silica gel pads 213, the friction force between the contact with the photovoltaic aluminum frame body 4 is increased, ensuring the stability of the photovoltaic aluminum frame body 4 during the flipping process, reducing the damage caused by shaking, and having relatively high stability.

[0022] Further, the moving and lifting assembly 3 includes a moving trolley 301, a drive circuit box 302, a drive power supply 303, universal wheels 304, an installation groove 305, an installation base plate 306, a cylinder 307, a telescopic rod 308, a support disc 309, a support seat 310 and a limit groove 311. The moving trolley 301 is arranged on the outer side of the operating table 1. The drive circuit box 302 is fixedly installed on the outer side of the moving trolley 301, and the drive power supply 303 is fixedly installed on the outer side of the moving trolley 301. The universal wheels 304 are arranged at the bottom of the moving trolley 301. An installation groove 305 is opened at the top of the moving trolley 301. The installation base plate 306 is fixedly installed at the top inside the moving trolley 301. The cylinder 307 is fixedly installed on the top of the installation base plate 306. The telescopic rod 308 is fixedly installed at the movable end of the cylinder 307. The support disc 309 is fixedly installed at the end of the telescopic rod 308 away from the cylinder 307. The support seat 310 is fixedly installed on the top of the support disc 309. The limit groove 311 is opened at the top of the support seat 310. There are four identical universal wheels 304, and the four universal wheels 304 are diagonally distributed at the bottom of the moving trolley 301. Through the moving and lifting assembly 3, the working intensity of the staff can be greatly reduced. It can not only send the photovoltaic aluminum frame body 4 to be flipped to the processing location, but also send the flipped photovoltaic aluminum frame body 4 to the designated location, facilitating the staff to place it, greatly improving the production efficiency. At the same time, it can also be lifted according to the height of the object to ensure that there is no collision during the flipping process.

[0023] Further, the aperture of the installation groove 305 is larger than the size of the installation base plate 306, and the vertical center line of the installation base plate 306 and the vertical center line of the moving trolley 301 are on the same vertical center line. Through the cooperation between the installation groove 305 and the installation base plate 306, the cylinder 307 is stably installed inside the moving trolley 301, while ensuring the stability of the lifting, ensuring that there is no dislocation during the lifting, and having relatively high practicality.

[0024] Further, a plurality of limiting grooves 311 are formed at the top of the support base 310. The photovoltaic aluminum frame body 4 is located above the support base 310 and is in contact with the support base 310. By providing a plurality of limiting grooves 311, the photovoltaic aluminum frame body 4 of different sizes can be placed in different limiting grooves 311, greatly improving the diversity of the entire device.

[0025] Further, there are two identical sets of the operating table 1 and the positioning clamping and flipping assembly 2, and the two sets of the operating table 1 and the positioning clamping and flipping assembly 2 are symmetrically distributed about the vertical center line of the moving and lifting assembly 3. By providing two sets of the operating table 1 and the positioning clamping and flipping assembly 2, the photovoltaic aluminum frame body 4 can be better clamped. The two positioning clamping and flipping assemblies 2 exert force on each other, so that the photovoltaic aluminum frame body 4 is firmly fixed and then flipped, with high stability.

[0026] Working principle: When in use, the staff first starts the driving power supply 303 to control the movement of the mobile trolley 301. Secondly, the mobile trolley 301 places the photovoltaic aluminum frame body 4 to be flipped in the limiting groove 311 at the top of the support base 310. At this time, the mobile trolley 301 moves and stops when it moves between the two positioning clamping and flipping assemblies 2. Then the staff starts the air cylinder 307, so that the air cylinder 307 drives the telescopic rod 308 to move, and further drives the photovoltaic aluminum frame body 4 on the support base 310 to move. It stops when it moves to the horizontal center line of the clamping seat 210. At this time, the staff starts the two motors 201 at the same time, so that the connecting plate 205 moves. When the silicone sheet 212 and the silicone pad 213 on the clamping head 211 contact the photovoltaic aluminum frame body 4, the two clamping heads 211 firmly clamp the photovoltaic aluminum frame body 4. At this time, the staff starts the two motors 208 at the same time, so that under the rotation of the rotating roller 209, all the components on the clamping seat 210 rotate in the same direction, so that the photovoltaic aluminum frame body 4 is flipped. The staff can adjust the function of the motor 208 according to the required flipping speed. At this time, the flipping operation of the photovoltaic aluminum frame body 4 is completed. Then the staff performs the above operations in reverse, so that the flipped photovoltaic aluminum frame body 4 is placed on the mobile trolley 301. At this time, the mobile trolley 301 moves again to deliver the flipped photovoltaic aluminum frame body 4 to the designated location, completing all operations. At this time, the staff only needs to repeat the above process to process all the photovoltaic aluminum frame bodies 4 to be flipped. The operation process is simple and convenient, with high practicability.

[0027] The above has shown and described the basic principles, main features and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principles of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and all these changes and improvements fall within the scope of the present utility model claimed.

Claims

1. An efficient photovoltaic aluminum frame flipping mechanism, including an operating table (1), characterized in that: A positioning, clamping and flipping assembly (2) is fixedly installed at the top of the operating table (1), a moving and lifting assembly (3) is arranged outside the operating table (1), and a photovoltaic aluminum frame body (4) is arranged at the top of the moving and lifting assembly (3).

2. An efficient photovoltaic aluminum frame flipping mechanism according to claim 1, characterized in that: The positioning, clamping and flipping assembly (2) includes a first motor (201), a transmission lead screw (202), a lead screw seat (203), a sliding seat (204), a connecting plate (205), a slider (206), a slide rail (207), a second motor (208), a rotating roller (209), a clamping seat (210), a clamping head (211), a silica gel sheet (212) and a silica gel pad (213). The first motor (201) is fixedly installed at the top of the operating table (1), the output end of the first motor (201) is fixedly installed with the transmission lead screw (202), the lead screw seat (203) is fixedly installed at the top of the operating table (1), the sliding seat (204) is in threaded connection with the outer side of the transmission lead screw (202), the connecting plate (205) is fixedly installed at the top of the sliding seat (204), the slider (206) is fixedly installed at the bottom of the connecting plate (205), the slide rail (207) is fixedly installed at the top of the operating table (1), the second motor (208) is fixedly installed at the top of the connecting plate (205), the output end of the second motor (208) is fixedly installed with the rotating roller (209), the clamping seat (210) is fixedly installed at one end of the rotating roller (209) away from the second motor (208), the clamping head (211) is fixedly installed on the outer side of the clamping seat (210), the silica gel sheet (212) is fixedly installed on the outer side of the clamping head (211), the silica gel pad (213) is fixedly installed on the inner side of the clamping head (211), the transmission lead screw (202) is adapted to the sliding seat (204), and the slider (206) is slidably connected to the slide rail (207).

3. An efficient photovoltaic aluminum frame flipping mechanism according to claim 2, characterized in that: There are three identical clamping heads (211), silica gel sheets (212) and silica gel pads (213), and the three clamping heads (211), silica gel sheets (212) and silica gel pads (213) are equidistantly distributed on the outer side of the clamping seat (210).

4. An efficient photovoltaic aluminum frame flipping mechanism according to claim 1, characterized in that: The movable lifting assembly (3) includes a movable trolley (301), a drive circuit box (302), a drive power supply (303), universal wheels (304), a mounting groove (305), a mounting base plate (306), a cylinder (307), a telescopic rod (308), a support disc (309), a support seat (310) and a limiting groove (311). A movable trolley (301) is arranged outside the operating table (1). A drive circuit box (302) is fixedly installed outside the movable trolley (301). A drive power supply (303) is fixedly installed outside the movable trolley (301). Universal wheels (304) are arranged at the bottom of the movable trolley (301). A mounting groove (305) is formed at the top of the movable trolley (301). A mounting base plate (306) is fixedly installed at the top inside the movable trolley (301). A cylinder (307) is fixedly installed at the top of the mounting base plate (306). A telescopic rod (308) is fixedly installed at the movable end of the cylinder (307). A support disc (309) is fixedly installed at the end of the telescopic rod (308) away from the cylinder (307). A support seat (310) is fixedly installed at the top of the support disc (309). A limiting groove (311) is formed at the top of the support seat (310). There are four identical universal wheels (304), and the four universal wheels (304) are diagonally distributed at the bottom of the movable trolley (301).

5. An efficient photovoltaic aluminum frame flipping mechanism according to claim 4, characterized in that: The aperture of the mounting groove (305) is larger than the size of the mounting base plate (306), and the vertical center line of the mounting base plate (306) and the vertical center line of the movable trolley (301) are on the same vertical center line.

6. The efficient photovoltaic aluminum frame flipping mechanism according to claim 4, characterized in that: A plurality of limiting grooves (311) are formed at the top of the support seat (310). The photovoltaic aluminum frame body (4) is located above the support seat (310), and the photovoltaic aluminum frame body (4) is in contact with the support seat (310).

7. An efficient photovoltaic aluminum frame flipping mechanism according to claim 1, characterized in that: There are two identical sets of the operating table (1) and the positioning clamping and flipping assembly (2), and the two sets of the operating table (1) and the positioning clamping and flipping assembly (2) are symmetrically distributed about the vertical center line of the movable lifting assembly (3).

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